1) COPPER ALLOYS Manual Brazing

Transcription

1 1) COPPER ALLOYS Manual Brazing PHOSBRAZ M 60 EN ISO 3677 B Cu 94 P PHOSBRAZ V6 EN ISO 3677 B Cu 94 P PHOSBRAZ P66 EN ISO 3677 B Cu 93 P PHOSBRAZ P68 EN ISO 3677 B Cu 93 P PHOSBRAZ M70 EN ISO 3677 B Cu 93 P PHOSBRAZ M73 EN ISO 3677 B Cu 93 P PHOSBRAZ E80 EN ISO 3677 B Cu 92 P PHOSBRAZ E80+ EN ISO 3677 B Cu 92 P PHOSBRAZ 675Sn EN ISO 3677 B Cu 86 Sn P Oven Brazing PHOSBRAZ 840 EN ISO 3677 B Cu 94 P PHOSBRAZ 815 EN ISO 3677 B Cu 93 P PHOSBRAZ 790 EN ISO 3677 B Cu 93 P PHOSBRAZ 770 EN ISO 3677 B Cu 93 P PHOSBRAZ 750 EN ISO 3677 B Cu 92 P PHOSBRAZ 738 EN ISO 3677 B Cu 92 P ) SILVER / COPPER / PHOSPHORUS PHOSBRAZ M68 EN ISO 3677 B Cu 93 P Ag PHOSBRAZ Ag4 EN ISO 3677 B Cu 93 P Ag PHOSBRAZ Ag10 EN ISO 3677 B Cu 93 P Ag PHOSBRAZ Ag20 EN ISO 3677 B Cu 91 P Ag PHOSBRAZ Ag20+ EN ISO 3677 B Cu 91 P Ag PHOSBRAZ Ag50 EN ISO 3677 B Cu 89 P Ag PHOSBRAZ Ag50+ EN ISO 3677 B Cu 88 P Ag PHOSBRAZ Ag100 EN ISO 3677 B Cu 84 P Ag PHOSBRAZ Ag150 EN ISO 3677 B Cu 80 P Ag PHOSBRAZ Ag180 EN ISO 3677 B Cu 75 P Ag PHOSBRAZ AG60 EN ISO 3677 B Cu 87 P Ag (Ni) PHOSBRAZ PAG60 EN ISO 3677 B Cu 87 P Ag (Ni) Liability: This document is intended to assist the user in choosing the product. It is up to the user to verify that the chosen product is suitable for applications for which it is intended. The company FSH Welding Group reserves the right to alter specifications without prior notice of its products. The descriptions, illustrations and specifications are for reference only and - info@fsh-welding.fr 1

2 3) BRAZE ALLOYS CUPROX EN ISO 3677 B Cu 60 Zn Si SUPER-CUPROX EN ISO 3677 B Cu 59 Zn Ag Si EN ISO 3677 B Cu 50 Zn Ni Si NICROX 49 C1 EN ISO 3677 B Cu 49 Zn Ni Si SUPER-NICROX EN ISO 3677 B Cu 50 Zn Ni Ag Si ) SILVER BRAZING ALLOYS Ternary Silver Alloys BRAZARGENT 1505 EN ISO 3677 B Cu 55 Zn Ag Si BRAZARGENT 1520 Si EN ISO 3677 B Cu 46 Zn Ag Si BRAZARGENT 1544 EN ISO 3677 B Ag 44 Cu Zn BRAZARGENT 1545 EN ISO 3677 B Ag 45 Cu Zn Quaternary Silver Alloys BRAZARGENT 5018 EN ISO 3677 B Cu 47 Zn Ag Sn BRAZARGENT 5025 EN ISO 3677 B Cu 40 Zn Ag Sn BRAZARGENT 5030 EN ISO 3677 B Cu 36 Zn Ag Sn BRAZARGENT 5034 EN ISO 3677 B Cu 36 Ag Zn Sn BRAZARGENT 5038 EN ISO 3677 B Ag 38 Cu Zn Sn BRAZARGENT 5040 EN ISO 3677 B Ag 40 Cu Zn Sn BRAZARGENT 5045 EN ISO 3677 B Ag 45 Cu Zn Sn BRAZARGENT 5055 EN ISO 3677 B Ag 55 Zn Cu Sn BRAZARGENT 5056 EN ISO 3677 B Ag 56 Zn Cu Sn TBW 5034 EN ISO 3677 B Cu 36 Ag Zn Sn TBW 5040 EN ISO 3677 B Ag 40 Cu Zn Sn TBW 5045 EN ISO 3677 B Ag 45 Cu Zn Sn TBW 5056 EN ISO 3677 B Ag 56 Zn Cu Sn BRAZARGENT 5000 EN ISO 3677 B Ag 40 Cu Zn Sn ) ALUMINIUM ALLOYS TBW ZINAL 4 TBW HARASIL NC 12* TBM 12 NCs* *With non corrosive flux 6) FLUXES CUPRO-FLUX POLY-FLUX PHOSBRAZ-FLUX AG FLUX - info@fsh-welding.fr 2

3 PHOSBRAZ M60 Manual brazing: CuP Special Pitting EN ISO 3677: B Cu 94 P NF EN 1044: CP203 Alloy with a controlled fluidity, specially made for strong brazing of pitting, pipes and fit up, with large joint gaps. Its low phosphorus content makes it relatively sluggish. Alloy with self-fluxing properties when joining copper to copper. It can be used on cuprous alloys (bronze, brass) with our Phosbraz flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/045 rév info@fsh-welding.fr 3

4 PHOSBRAZ V6 Manual brazing: CuP Special Pitting EN ISO 3677: B Cu 94 P NF EN 1044: CP203 Alloy with a controlled fluidity, generally recommended for the assemblies with clearances over 0.08mm: pipes, fit up, sleeves. Its low phosphorus content makes it relatively sluggish. This alloy is self-fluxing on red coppers. It can be used on cuprous alloys (bronze, brass) with our Phosbraz flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Square rods 2x2mm. Other dimensions on request. Also available in wire. Cu P White grey FT/050 rév info@fsh-welding.fr 4

5 PHOSBRAZ P66 Manual brazing: Polyvalent CuP alloy EN ISO 3677: B Cu 93 P NF EN 1044: CP202 A medium fluidity alloy useful in a production environment with standard parts like sanitation systems: copper sleeves, bends, tubes and connections having consistent, gauged gaps. Polyvalent alloy used for strong copper brazing, with self-fluxing properties when joining copper to copper. It can be used on cuprous alloys (bronze, brass) with our Phosbraz flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/055 rév info@fsh-welding.fr 5

6 PHOSBRAZ P68 Manual brazing: Polyvalent CuP alloy EN ISO 3677: B Cu 93 P NF EN 1044: CP202 A medium fluidity alloy useful in a production environment with standard parts like sanitation systems: copper sleeves, bends, tubes and connections having consistent, gauged gaps. Mainly used by plumbers and heating engineers. Polyvalent alloy indicated for strong copper brazing without need of using a flux. It can be used on cuprous alloys (bronze, brass) with our Phosbraz flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/060 rév info@fsh-welding.fr 6

7 PHOSBRAZ M70 Manual brazing: CuP for Capillary Brazing EN ISO 3677: B Cu 93 P NF EN 1044: CP202 The higher phosphorus ratio, the higher fluidity. This alloy with a great flow has been specially created with a perfect metal degassing, in order to generate a maximum comfort in use. It is recommended for capillary brazing of tubes and connections, water heaters, refrigeration systems. Mainly used by plumbers and heating engineers. It can also be used on cuprous alloys (bronze, brass) with our Phosbraz flux. As all CuP, it is self-fluxing on red coppers. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/065 rév info@fsh-welding.fr 7

8 PHOSBRAZ M73 Manual brazing: CuP for Capillary Brazing EN ISO 3677: B Cu 93 P NF EN 1044: CP202 The higher phosphorus ratio, the more important fluidity. This high fluidity alloy has been specially created with a perfect metal degassing, in order to generate a maximum comfort in use. It is recommended for capillary brazing of tubes and connections, water heaters... It can also be used on cuprous alloys (bronze, brass) with our Phosbraz flux. As all CuP, it is self-fluxing on red coppers. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/075 rév info@fsh-welding.fr 8

9 PHOSBRAZ E80 Manual brazing: High Fluidity CuP EN ISO 3677: B Cu 92 P NF EN 1044: CP201 The higher phosphorus ratio, the higher fluidity. This alloy with an excellent fluidity has a low melting range. It is recommended when brazing spare parts requires high capillarity. Specially indicated for capillary brazing of miscellaneous tubes and connections with narrow gaps or joints with tight fit-up. It can also be used on cuprous alloys (bronze, brass) with our Phosbraz flux. As all CuP, it is self-fluxing on red coppers. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/080 rév info@fsh-welding.fr 9

10 PHOSBRAZ E80+ Manual brazing: High Fluidity CuP EN ISO 3677: B Cu 92 P NF EN 1044: CP201 The higher phosphorus ratio, the higher fluidity. This alloy with an excellent fluidity has a low melting range. It is recommended when brazing spare parts requires high capillarity. Specially indicated for capillary brazing of miscellaneous tubes and connections with narrow gaps or joints with tight fit-up. It can also be used on cuprous alloys (bronze, brass) with our Phosbraz flux. As all CuP, it is self-fluxing on red coppers. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/085 rév info@fsh-welding.fr 10

11 PHOSBRAZ 675Sn Manual brazing: CuP with Sn EN ISO 3677: B Cu 86 Sn P NF EN 1044: CP302 Alloy with a high phosphorus and tin content, suitable for copper brazing. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offers good corrosion resistance and is non-toxic. Very low temperature need. Its melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. Excellent fluidity and low melting range. Manual alloy, but it can also be used on work shop for automatic, oven, carousel and induction brazing, with narrow gaps. Therefore, it can be consider an alloy suitable for all heating methods. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P Sn White grey FT/095 rév info@fsh-welding.fr 11

12 PHOSBRAZ 840 Oven brazing: High temperature CuP EN ISO 3677: B Cu 94 P NF EN 1044: CP203 Alloys from the furnace brazing range are named according to their liquidus point. They are more aggressive then their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating). - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/051 rév info@fsh-welding.fr 12

13 PHOSBRAZ 815 Oven brazing: Medium fluidity CuP EN ISO 3677: B Cu 93 P NF EN 1044: CP202 Alloys from the furnace brazing range are named according to their liquidus temperature. They are more aggressive then their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating). - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/061 rév info@fsh-welding.fr 13

14 PHOSBRAZ 790 Oven brazing: Medium fluidity CuP EN ISO 3677: B Cu 93 P NF EN 1044: CP202 Alloys from the furnace brazing range are named according to their melting temperature. They are more aggressive then their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating). - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/071 rév info@fsh-welding.fr 14

15 PHOSBRAZ 770 Oven brazing: High fluidity CuP EN ISO 3677: B Cu 93 P NF EN 1044: CP201 Alloys from the furnace brazing range are named according to their liquidus temperature. They are more aggressive then their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating). - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/069 rév info@fsh-welding.fr 15

16 PHOSBRAZ 750 Oven brazing: High fluidity CuP EN ISO 3677: B Cu 92 P NF EN 1044: CP201 Alloys from the furnace brazing range are named according to their liquidus temperatures. They are more aggressive then their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. Its low melting temperature and excellent fluidity allow a saving in energy. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating). - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/068 rév info@fsh-welding.fr 16

17 PHOSBRAZ 738 Oven brazing: High fluidity CuP EN ISO 3677: B Cu 92 P NF EN 1044: CP201 Alloys from the furnace brazing range are named according to their liquidus temperatures. They are more aggressive then their manual counterparts. Their melting range requires a rapid heating cycle to ensure that the elements do not separate through liquation. This alloy is used for strong copper brazing without need of using a flux. Its low melting temperature and excellent fluidity allow a saving in energy. It is quite common to use 2 or 3 different alloys on one assembly for different joints. This procedure allows for simultaneous melting of all alloy groups. This product is used on work shop for automatic, oven, carousel and induction brazing. Its structure also allows brazing in stages (reheating). - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. Cu P White grey FT/084 rév info@fsh-welding.fr 17

18 PHOSBRAZ M68 Manual brazing: CuPAg EN ISO 3677: B Cu 93 PAg NF EN 1044: Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves. Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with our Phosbraz Flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. P Ag Cu White grey FT/100 rév info@fsh-welding.fr 18

19 PHOSBRAZ AG4 Manual brazing: CuPAg EN ISO 3677: B Cu 93 PAg NF EN 1044: Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves. Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with our Phosbraz Flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. P Ag Cu White grey FT/105 rév info@fsh-welding.fr 19

20 PHOSBRAZ AG10 Manual brazing: CuPAg EN ISO 3677: B Cu 93 PAg NF EN 1044: Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves/tubes and copper connections, machine junctions, and so forth. Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with our Phosbraz Flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. P Ag Cu White grey FT/110 rév info@fsh-welding.fr 20

21 PHOSBRAZ AG20 Manual brazing: CuP Ag 2% EN ISO 3677: B Cu 91 PAg NF EN 1044: CP105 Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves/tubes and copper connections, machine junctions, and so forth. Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with our Phosbraz Flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. P Ag Cu White grey FT/115 rév info@fsh-welding.fr 21

22 PHOSBRAZ AG20+ Manual brazing: CuP Ag 2% EN ISO 3677: B Cu 91 PAg NF EN 1044: Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in plumbing and heating/ventilation. Good fluidity when brazing sleeves/tubes and copper connections, machine junctions, and so forth (capillary brazing). Its low melting temperature gives very good resistance. Can be used on cuprous alloys (bronze, brass) with our Phosbraz Flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. P Ag Cu White grey FT/120 rév info@fsh-welding.fr 22

23 PHOSBRAZ AG50 Manual brazing: CuP Ag 5% EN ISO 3677: B Cu 89 PAg NF EN 1044: CP104 Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in the refrigeration industry being more robust at lower operating temperature. Its excellent fluidity and its low melting temperature give high ductility and excellent vibration and cold resistance. It is also recommended for delicate works. Can be used on cuprous alloys (bronze, brass) with our Phosbraz Flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. P Ag Cu White grey FT/125 rév info@fsh-welding.fr 23

24 PHOSBRAZ AG50+ Manual brazing: CuP Ag 5% EN ISO 3677: B Cu 88 PAg NF EN 1044: Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, improving electrical conductivity and increasing ductility. Polyvalent alloy suitable for copper brazing, without need of using a flux, mainly used in the refrigeration industry being more robust at lower operating temperature. Its very good fluidity and its low melting temperature give good resistance. It is also recommended for delicate works. Can be used on cuprous alloys (bronze, brass) with our Phosbraz Flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. P Ag Cu White grey FT/130 rév info@fsh-welding.fr 24

25 PHOSBRAZ AG100 Manual brazing: CuP Ag 10% EN ISO 3677: B Cu 84 Ag P NF EN 1044: Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, increasing the brazed joints mechanical characteristics, improving electrical conductivity and increasing ductility. Being more robust at lower operating temperature and thanks to the characteristics mentioned above, this alloy is specially used by electric motor manufacturers, gas water-heaters and refrigeration industry (refrigerators, freezers, compressors). Its excellent and controlled fluidity, together with its low melting temperature give good resistance to cold and vibrations. It is also recommended for delicate works. This polyvalent product has self-fluxing properties on red coppers. Can be also used on cuprous alloys (bronze, brass) with our Phosbraz Flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. P Ag Cu White grey FT/135 rév info@fsh-welding.fr 25

26 PHOSBRAZ AG150 Manual brazing: CuP Ag 15% EN ISO 3677: B Cu 80 Ag P AWS A5-8 : BCuP5 NF EN 1044: CP102 Adding silver to CuP lowers the liquidus point. This addition also refines the alloy, increasing the brazed joints mechanical characteristics, improving electrical conductivity and increasing ductility. Being more robust at lower operating temperature and thanks to its excellent electrical conductivity, this alloy is specially used by electric motor manufacturers, gas water-heaters and refrigeration industry (refrigerators, freezers, compressors). Its good fluidity and its low melting temperature give high ductility and excellent vibration and cold resistance. It is also recommended for delicate works. This polyvalent product, with a controlled fluidity, has self-fluxing properties. Can be also used on cuprous alloys (bronze, brass) with our Phosbraz Flux. - Rods of Ø 1, ,5-3 mm, standard length 500 mm. Other dimensions on request. Also available in wire. P Ag Cu * indicative information Density (Kg/ m 3 ) *Elongation % *R.daN/mm 2 Colour White grey FT/140 rév info@fsh-welding.fr 26

27 PHOSBRAZ PAG60 Manual brazing: CuP Ag 6% Certified A.T.G. EN ISO 3677: B Cu 87 PAg NF EN 1044: CP103 The higher the silver content, the greater the ductility of the brazed joint. This addition also refines the alloy, increasing the brazed joints mechanical characteristics and improving electrical conductivity. This special alloy certified by A.T.G. (French Ministry of Industry) in conjunction with AG FLUX, is recommended for high strength capillary brazing of copper tubes, and eventually copper-brass, used in combustible gas installations. It is indicated for all delicate works when a low temperature is required. - Rods of Ø 2 mm, standard length 500 mm. P Ag Ni Cu White grey Certification: - Certification concerning the couple PAG 60 AGFLUX Product certified in conjunction with AGFLUX, by A.T.G. (French Ministry of Industry) with the registration number Compliance: - Compliance concerning and the couple "PAG60 - AGFLUX" following A.T.G. (French Ministry of Industry) specifications: B 524 : Edition of July 1980 and additional B 524 n 1 of April 1986 FT/145 rév info@fsh-welding.fr 27

28 CUPROX Brazing Alloy EN ISO 3677: B Cu 60 Zn Si NF EN 1044: close to CU304 Cuprox is basically an alloy of copper and zinc with small addition of silicon, nickel and manganese to assist deposition. This brazing alloy is recommended to assembly: steels, cast irons, moulded steels, coppers, bronze, brass, nickel silver, cupro-aluminium, nickel and alloys. Heating can be achieved by induction, torch or by furnace. Most used in lock-smithing and work shops. A flux is necessary. Can be used as bare rods with our Cupro-Flux or Poly-Flux as flux coated rods (standard colour as FC: burnt sienna). - Bare and flux coated rods Ø 1, , mm, standard length 500 mm and 1000mm. Also available in wire and performs. - Brass shots in 25Kg barril. Cu Mn Si Ni Sn Zn < 0.2 < 0.2 balance Yellow FT/020 rév info@fsh-welding.fr 28

29 SUPER-CUPROX Brazing alloy with 1% Ag EN ISO 3677: B Cu 59 Zn Ag Si NF EN 1044: This high quality welding and brazing alloy is an alloy of copper and zinc with small addition of silicium, silicon, nickel and manganese to assist deposition. Compared to Cuprox, Super-Cuprox contains 1.0% silver. This addition refines the alloy, lowers the melting range, improving electrical conductivity and increasing ductility. Having a slightly lower melting range, is recommended for the brazing of galvanised steels, while protecting the zinc coat. Its high fluidity and good capillarity makes it suitable for brazing tricky works. Heating can be achieved by induction, torch or by furnace. Most used in lock-smithing and work shops. A flux is necessary. Can be used as bare rods with our Cupro-Flux or Poly-Flux as flux coated rods (standard colour as FC: purple). - Bare and flux coated rods Ø 1, , mm, standard length 500 mm and 1000mm. Also available in wire and performs. Cu Ag Si Mn Sn Zn < 0.1 < 0.1 balance Yellow FT/025 rév info@fsh-welding.fr 29

30 506 Brazing alloy with Ni EN ISO 3677: B Cu 50 Zn Ni Si NF EN 1044: This high resistance brazing alloy is recommended for brazing solid and resistant connections, and for elements used for chromium and nickel plating. Heating can be achieved by induction, torch or by furnace. Most used in lock-smithing, metal furniture manufacturing, bicycle frames manufacturing. A flux is necessary. Can be used as bare rods with our Cupro-Flux or Poly-Flux as flux coated rods (standard colour as FC: Grey). - Bare and flux coated rods Ø 1, , mm, standard length 500 mm and 1000mm. Also available in wire and performs. Cu Ni Si Zn White grey FT/030 rév info@fsh-welding.fr 30

31 NICROX 49 C1 High Resistance Brazing alloy EN ISO 3677: B Cu 49 Zn Ni Si NF EN 1044: CU305 This high resistance brazing alloy is used for joining requiring high mechanical characteristics (alloyed steels up to 900N/mm 2, carburised plates on cutting tools). Good resemblance with stainless steels and cast irons. Recommended for brazing solid and resistant connections, and for elements used for chromium and nickel plating. Most used in lock-smithing, metal furniture manufacturing and bicycle frames manufacturing. Heating can be achieved by induction, torch or by furnace. A flux is necessary. Can be used as bare rods with our Poly-Flux as flux coated rods (standard colour as FC: Blue). - Bare and flux coated rods Ø 1, , mm, standard length 500 mm and 1000mm. Also available in wire and performs. Cu Ni Si Zn White grey FT/035 rév info@fsh-welding.fr 31

32 SUPER-NICROX High Resistance Brazing alloy EN ISO 3677: B Cu 48 Zn Ni Ag Si NF EN 1044: This high resistance brazing alloy is used for joining requiring high mechanical characteristics (alloyed steels up to 900N/mm 2, carburised plates on cutting tools). Compared to Nicrox 49C1, Super-Nicrox contains 1.0% silver. This addition refines the alloy, lowers the melting range, improving electrical conductivity and increasing ductility. Silver content also highly enhances fluidity. Good resemblance with stainless steels and cast irons. Recommended for brazing solid and resistant connections, and for elements used for chromium and nickel plating. Most used in lock-smithing, metal furniture manufacturing and bicycle frames manufacturing. Heating can be achieved by induction, torch or by furnace. A flux is necessary. Can be used as bare rods with our Poly-Flux as flux coated rods (standard colour as FC: salmon). - Bare and flux coated rods Ø 1, , mm, standard length 500 mm and 1000mm. Also available in wire and performs. Cu Ag Si Mn Ni Zn < balance White grey FT/040 rév info@fsh-welding.fr 32

33 BRAZARGENT 1505 Ternary alloy: 5 % silver bearing. EN ISO 3677: B Cu 55 Zn Ag Si NF EN 1044: close to AG208 Ternary alloy which main elements are: copper, zinc and silver at 5%. The addition of silver and zinc lowers the liquidus temperature. This viscous alloy is suitable to join most Ferrous and Non-Ferrous metals with the notable exception of Aluminium and Magnesium. Its low fluidity makes it suitable in joint configurations where the fit up is poor. It has good fillet-forming capabilities. - An economical and multi-usage silver brazing alloy. Suitable for difficult works which are impossible with Brazing alloys. Being Cd free, can also be used in the food industry. Its structure also allows brazing in stages (reheating). To be used with Polyflux or as flux coated rods (standard colour: White), when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs. Cu Zn Ag Si Yellow - info@fsh-welding.fr 33

34 BRAZARGENT 1520Si Ternary alloy: 20 % silver bearing, Si. EN ISO 3677: B Cu 46 Zn Ag Si NF EN 1044: close to AG206 Ternary alloy which main elements are: copper, zinc and silver at 20%, with 0.2% Si. The addition of silver and zinc lowers the liquidus temperature. This viscous alloy is suitable to join most Ferrous and Non-Ferrous metals with the notable exception of Aluminium and Magnesium. Its low fluidity makes it suitable in joint configurations where the fit up is poor. It has good fillet-forming capabilities. - An economical and multi-usage silver brazing alloy. Suitable for difficult works which are impossible with Brazing alloys. Being Cd free, can also be used in the food industry. Its structure also allows brazing in stages (reheating). To be used with AG FLUX or as flux coated rods (standard colour: White), when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs. Cu Zn Ag Si Yellow FT/165 rév info@fsh-welding.fr 34

35 BRAZARGENT 1544 Ternary alloy: 44 % silver bearing EN ISO 3677: B Ag 44 Cu Zn NF EN 1044: AG203 Ternary alloy which main elements are: copper, zinc and silver at 44%. The addition of silver and zinc lowers the liquidus temperature. This alloy is suitable to join most Ferrous and Non-Ferrous metals with the notable exception of Aluminium and Magnesium. Its medium fluidity makes it suitable in joint configurations where the fit up is poor or areas with small contact. It has good fillet-forming capabilities. Being Cd free, can also be used in the food industry. Keeps good mechanical characteristics during hot work. Its structure also allows brazing in stages (reheating). To be used with AG Flux or as flux coated rods. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: White) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs. Ag Cu Zn Silver FT/170 rév info@fsh-welding.fr 35

36 BRAZARGENT 1545 Ternary alloy: 45 % silver bearing EN ISO 3677: B Ag 45 Cu Zn NF EN 1044: Ternary alloy which main elements are: copper, zinc and silver at 44%. The addition of silver and zinc lowers the liquidus temperature. This alloy is suitable to join most Ferrous and Non-Ferrous metals with the notable exception of Aluminium and Magnesium. Its low fluidity makes it suitable in joint configurations where the fit up is poor. It has good fillet-forming capabilities. Recommended for belt saw strip brazing. Being Cd free, can also be used in the food industry. Keeps good mechanical characteristics during hot work. Its structure also allows brazing in stages (reheating). To be used with AG Flux or as flux coated rods. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: White) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs. Ag Cu Zn Silver FT/175 rév info@fsh-welding.fr 36

37 BRAZARGENT 5018 Cadmium free: 18% Ag EN ISO 3677: B Cu 47 Zn Ag Sn NF EN 1044: A Cd free alloy which main elements are: copper, zinc, silver at 18% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is nontoxic enabling properties to be used in food and sanitary applications, medical fluid transport... This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. Its good brazing properties makes it suitable for all heating methods. Its low fluidity makes it suitable in joint configurations where the fit up is poor or in small fit-up areas. It has good fillet-forming capabilities Lap joints are recommended, however, butt joints can be used where conditions are less demanding. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: White) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs Cu Zn Ag Sn Silver FT/228 rév info@fsh-welding.fr 37

38 BRAZARGENT 5025 Cadmium free: 25% Ag EN ISO 3677: B Cu 40 Zn Ag Sn NF EN 1044: AG108 A Cd free alloy which main elements are: copper, zinc, silver at 25% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is nontoxic enabling properties to be used in food and sanitary applications, medical fluid transport... This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. Its good brazing properties makes it suitable for all heating methods. Its low fluidity makes it suitable in joint configurations where the fit up is poor or in small fit-up areas. It has good fillet-forming capabilities Lap joints are recommended, however, butt joints can be used where conditions are less demanding. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: White) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs Cu Zn Ag Sn Silver FT/230 rév info@fsh-welding.fr 38

39 BRAZARGENT 5030 Cadmium free: 30% Ag EN ISO 3677: B Cu 36 Zn Ag Sn NF EN 1044: AG107 A Cd free alloy which main elements are: copper, zinc, silver at 30% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is nontoxic enabling properties to be used in food and sanitary applications, medical fluid transport... This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is an alloy of general use, mainly used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. Its good brazing properties makes it suitable for all heating methods. Its medium fluidity makes it suitable in closely fitting joints. It has good capillarity and fillet-forming capabilities. It has good filletforming capabilities Lap joints are recommended, however, butt joints can be used where conditions are less demanding. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: White) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs Cu Zn Ag Sn Silver FT/235 rév info@fsh-welding.fr 39

40 BRAZARGENT 5034 Cadmium free: 34% Ag EN ISO 3677: B Cu 36 Zn Ag Sn NF EN 1044: AG106 A Cd free alloy which main elements are: copper, zinc, silver at 34% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is nontoxic enabling properties to be used in food and sanitary applications, medical fluid transport... This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is an alloy of general use, mainly used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. Its good brazing properties makes it suitable for all heating methods. Its medium fluidity makes it suitable in closely fitting joints. It has good capillarity and fillet-forming capabilities. Lap joints are recommended. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: Blue) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs Cu Ag Zn Sn Silver FT/240 rév info@fsh-welding.fr 40

41 BRAZARGENT 5038 Cadmium free: 38% Ag EN ISO 3677: B Ag 38 Cu Zn Sn NF EN 1044: A Cd free alloy which main elements are: copper, zinc, silver at 38% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is nontoxic enabling properties to be used in food and sanitary applications, medical fluid transport... This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is an alloy of general use, mainly used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. Its good brazing properties makes it suitable for all heating methods. Its good fluidity makes it suitable in closely fitting joints. It has good capillarity and fillet-forming capabilities. Lap joints are recommended. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: White) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs Ag Cu Zn Sn Silver FT/245 rév info@fsh-welding.fr 41

42 BRAZARGENT 5040 Cadmium free: 40% Ag EN ISO 3677: B Ag 40 Cu Zn Sn NF EN 1044: AG105 One of the most used Cd free alloy which main elements are: copper, zinc, high silver content at 40% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport... This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is an alloy of general use, mainly used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. Its excellent fluidity makes it suitable in closely fitting joints as able to penetrate tight gaps. Its fluidity together with its very close melting range makes it suited for delicate assemblies with tight clearances. Lap joints are recommended. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: White) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs Ag Cu Zn Sn Silver FT/250 rév info@fsh-welding.fr 42

43 BRAZARGENT 5045 Cadmium free: 45% Ag EN ISO 3677: B Ag 45 Cu Zn Sn NF EN 1044: AG104 One of the most used Cd free alloy which main elements are: copper, zinc, high silver content at 45% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport... This alloy needs a controlled quench to avoid the weakening of the brazed joint. It is an alloy of general use, mainly used when brazing most ferrous, cuprous and nickel alloys, stainless steels and steal tools. Its excellent fluidity makes it suitable in closely fitting joints as able to penetrate tight gaps. Its fluidity together with its very close melting range makes it suited for delicate assemblies with tight clearances. Lap joints are recommended. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: Burnt Sienna) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs Ag Cu Zn Sn Silver FT/255 rév info@fsh-welding.fr 43

44 BRAZARGENT 5055 Cadmium free: 55% Ag EN ISO 3677: B Ag 55 Zn Cu Sn NF EN 1044: AG103 A Cd free alloy which main elements are: copper, zinc, high silver content at 55% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport... This alloy needs a controlled quench to avoid the weakening of the brazed joint. It has a low melting range, excellent flow characteristics coupled with high tenacity. Main areas of usage: when a low melting point is necessary (weak tenor in zinc); where cadmium bearing alloys are not permitted; when the colour (white) improves the visual appearance (like stainless steels) Suitable in closely fitting joints as able to penetrate tight gaps. Its fluidity together with its very close melting range makes it suited for delicate assemblies with tight clearances. Lap joints are recommended. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: Pink) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs Ag Zn Cu Sn Silver FT/260 rév info@fsh-welding.fr 44

45 BRAZARGENT 5056 Cadmium free: 56% Ag EN ISO 3677: B Ag 56 Zn Cu Sn NF EN 1044: AG102 One of the most used Cd free alloy, which main elements are: copper, zinc, high silver content at 56% and tin. This range has been developed to replace cadmium-bearing brazing alloys, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport... This alloy needs a controlled quench to avoid the weakening of the brazed joint. It has a low melting range and excellent flow characteristics. Main areas of usage: when a low melting point is necessary (weak tenor in zinc); where cadmium bearing alloys are not permitted; when the colour (white) improves the visual appearance (like stainless steels) Suitable in closely fitting joints as able to penetrate tight gaps. Its fluidity together with its very close melting range makes it suited for delicate assemblies with tight clearances. Lap joints are recommended. To be used with AG-FLUX as flux coated rods, when brazing in open atmospheric conditions. - Bare rods in Ø 1, ,5-3 mm, while Flux coated rods (standard colour: Pink) Ø1,5 and 2 mm, standard length 500 mm. Also available in wire and performs Ag Cu Zn Sn Silver FT/261 rév info@fsh-welding.fr 45

46 TBW 5034 Tubular Brazing Wire: 34% Ag Cadmium free EN ISO 3677: B Cu36AgZnSn DIN: L Ag34Sn NF EN 1044: AG106 Seamless, flux cored wire 34% silver bearing, filled in with Borinox flux. This technology offers a great efficacy both, in terms of application and flux to wire ratio (88% filler metal / 12% flux). Its good brazing properties makes it suitable for all heating methods. Several advantages compared to a standard wire. This special wire has been developed to replace cadmium-bearing one, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offer good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport... Advantages: - No more manual contact between the operator and the flux - No coating weakness. - Combined advantages of soft and hard coating. - Flux flowing at the end of the wire before metal melting. - Tubular technology allowing a long life of the product on stock. - Better ratio of used quantity of metal. - Heat savings compared to bare rods (no mass effect) - Binder-less coating: - Very high reduction of fumes release when used. - More efficient flux. - No post-brazing soot. - Very high reduction of post-brazed joint cleaning. Ag Cu Zn Sn Mechanical Properties at 20 C: Density (Kg/ m 3 ) Elongation % Tensile Strength (MPa) info@fsh-welding.fr 46

47 TBW 5040 Tubular Brazing Wire: 40% Ag Cadmium free EN ISO 3677: B Ag 40 Cu Zn Sn NF EN 1044: AG105 Seamless, flux cored wire with a high silver content: 40%, filled in with Borinox flux. This special wire has been developed to replace cadmium-bearing one, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offers good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport... Technology allowing manual and automatic brazing without need to use an external flux, but simply using seamless tubular flux cored wire or rods. This technology offers a great efficiency both in term of application and flux to wire ratio. (Products containing 88% filler metal and 12% flux). Several advantages compared to a standard wire. Advantages: - No more manual contact between the operator and the flux - No coating weakness. - Combined advantages of soft and hard coating. - Flux flowing at the end of the wire before metal melting. - Tubular technology allowing a long life of the product on stock. - Better ratio of used quantity of metal. - Heat savings compared to bare rods (no mass effect) - Binder-less coating: - Very high reduction of fumes release when used. - More efficient flux. - No post-brazing soot. - Very high reduction of post-brazed joint cleaning. Ag Cu Zn Sn Density (Kg/ m 3 ) Elongation % Tensile Strength (MPa) info@fsh-welding.fr 47

48 TBW 5045 Tubular Brazing Wire: 45% Ag Cadmium free EN ISO 3677: B Ag 45 Cu Zn Sn NF EN 1044: AG104 Seamless, flux cored wire with a high silver content: 45%, filled in with Borinox flux. This special wire has been developed to replace cadmium-bearing one, where the use of Cd is forbidden. Tin (Sn) lowers the melting point, increases fluidity and exhibits good wetting properties. Also offers good corrosion resistance and is non-toxic enabling properties to be used in food and sanitary applications, medical fluid transport... Technology allowing manual and automatic brazing without need to use an external flux, but simply using seamless tubular flux cored wire or rods. This technology offers a great efficiency both in term of application and flux to wire ratio. (Products containing 88% filler metal and 12% flux). Several advantages compared to a standard wire. Advantages: - No more manual contact between the operator and the flux - No coating weakness. - Combined advantages of soft and hard coating. - Flux flowing at the end of the wire before metal melting. - Tubular technology allowing a long life of the product on stock. - Better ratio of used quantity of metal. - Heat savings compared to bare rods (no mass effect) - Binder-less coating: - Very high reduction of fumes release when used. - More efficient flux. - No post-brazing soot. - Very high reduction of post-brazed joint cleaning. Ag Cu Zn Sn Density (Kg/ m 3 ) Elongation % Tensile Strength (MPa) info@fsh-welding.fr 48