Technical Information

Transcription

1 Technical Information Material Data Sheet Aluminium Al OTTO FUCHS KG High performance materials in form and function

2 2 OTTO FUCHS Aluminium and OTTO FUCHS Aluminium wrought alloys are the light alloys with the most balanced properties. Beside their low specific weight they may also have the following properties, depending on the individual alloy involved: good corrosion resistance, medium up to high mechanical strength, good fatigue strength, good elongation / fracture toughness, attractive surface, excellent machining properties. Out of these alloys, OTTO FUCHS produces hand forgings up to a weight of kg as well as a greatest length of mm and a greatest width of mm. Also we produce die forgings from 5 g to kg, up to a largest projected area of cm 2. Extruded profiles like bars, tubes, solid and hollow extrusions, up to a circumscribed circle with a diameter of 390 mm and weights per metre of <100 g up to 50 kg. Fields of applications Automotive Industry: Commercial Vehicles: Aerospace Industry: General Engineering: Construction Industry: Wheels Components for Chassis Strut Brake system Power train Interior Components for Tail lifts Platforms Structural parts in fuselage and wings Undercarriage components Hydraulic bodies Engine components for Aircraft Helicopters Missiles Impeller wheels Connecting rods Hydraulic bodies Large-size-pistons Motor casings Special-designed extrusions Door and window extrusions Insulating extrusions Facade extrusion elements Scafford planks Lighting masts and flagpoles

3 OTTO FUCHS 3 Comparison of standards OTTO FUCHS Designation Comparison of standards Material code type EN AW Material number EN AW Aerospace WLB US Designation AA French Designation A2 Al99, A A A 7 AM05 Al99,85Mg0,5 (5110) AM10 AlMg A A-G 1,6 AM11 Al99,85Mg AM18 AlMg A (A-G 2) AM21 AlMg2Mn0,8 5049/ / AM25 AlMg2, A-G 2,5 C AM30 AlMg3Mn0,4 5018/ /5754 A-G 3 AM36 AlMg3Mn0, (A-G 3) AM40 AlMg4,5Mn0, A-G 4,5 MC AM54 AlMg4,5Mn0, (A-G 5) AM58 AlMg5 5019/ /5119 A-G 5 AG15 AlMn AG18 AlMn AS03 AlSi0,5Mg AS04 AlMgSi 6060/ / AS05 AlMg0,7Si 6060/ /6063 (A-GS) AS06 AlMg0,7Si 6060/ /6063 (A-GS) AS07 AlSiMg 6005 A A A-SG 0,5 AS10 AlSi1Mg A-SG M 0,7 AS15 AlSi1Mg AS20 AlMg1SiCu A-GSUC AS28 AlSi1MgMnCuCrZr 6110 A A - AS29 AlSi1MgMnCuCrZr 6110 A A - AS60 AlSi12,5MgCuNi A-S 12 UGN AS81 AlSiMg AK13 AlCu4MgSi 2017 A A-U 4 G AK15 AlCu4MgSi 2017 A A-U 4 G AK24 AlCu4Mg1 2024/ /2124 A-U 4 G 1 AK25 AlCu4Mg1 2024/ /2124 A-U 4 G 1 AK26 AlCu4Mg AK34 AlCu4SiMg /2214 A-U 4 SG/A7-U 4 SG AK35 AlCu4SiMg 2014 A /2214 A-U 4 SG AK60 AlCu6Mn A-U 6 M T AK65 AlCu4SiMgAg AN40 AlCu2Mg1,5Ni 2618 A A-U 2 GN AZ14 AlZn4,5Mg A-Z 5 G AZ16 AlZn4,5Mg A A A-Z 5 G AZ20 AlZn4,5Mg A A-Z 56 AZ40 AlZn5Mg3Cu AZ54 AlZn5Mg3Cu /7079 A-Z 5 GU AZ62 AlZn5,5MgCu AZ63 AlZn5,5MgCu 7075/ A-Z 5 GU AZ64 AlZn5,5MgCu A-Z 5 GU AZ69 AlZn5,5MgCu AZ83 AlZn6MgCu AZ84 AlZn6CuMgZr 7050/ / AZ86 AlZn8MgCu 7049 A A/ AZ93 AlZn8MgCu AL10 AlLi2,5Cu1,5Mg

4 4 OTTO FUCHS Mechanical properties OTTO FUCHS Designation Mechanical properties (ref. values) Tensile Strenght R m in [N/mm 2 ] Yield Strenght R p0,2 in [N/mm 2 ] Elongation A 5 in [%] Density g/cm 3 from to from to from to A ,70 AM ,69 AM ,69 AM ,69 AM ,69 AM ,69 AM ,68 Impeller Ø 88 mm x 49 mm 0,2 kg AM ,67 AM ,67 AM ,66 AM ,65 AM ,75 AG ,73 AG ,73 AS ,70 AS ,70 AS ,70 AS ,70 AS ,70 AS ,70 AS ,70 AS ,70 AS ,71 AS ,71 AS ,68 BMW i3 Exclusive Forged Wheel 5J x 19, ET 43 8,2 kg AS ,70 AK ,79 AK ,79 AK ,78 AK ,78 AK ,78 AK ,80 AK ,80 AK ,84 AK ,79 AN ,76 AZ ,78 AZ ,78 AZ ,78 AZ ,77 AZ ,77 AZ ,81 AZ ,81 Threshold 206 mm 3,66 kg/m AZ ,81 AZ ,81 AZ ,82 AZ ,82 AZ ,85 AZ ,88 AL ,54

5 OTTO FUCHS 5 Typical material properties Typical material properties excellent bright-finishing properties, anodising characteristics, weldability and formability as well as corrosion resistance good anodising characteristics and formability as well as corrosion resistance good corrosion resistance e.g. in sea water special alloy within AlMg3 (AM30) for decorative purposes excellent corrosion resistance with good weldability and formability excellent corrosion resistance with good weldability Forged Truck Wheel 22.5J x 11.75, ET ,0 kg excellent corrosion resistance energy-absorbing alloy for automotive structural profiles excellent anodising characteristics and weldability as well as corrosion resistance offer high geometric freedom for extruded profiles medium mechanical strength, corrosion resistance, weldability; standard alloy in the automotive industry like AS10; standard extrusion alloy good combination of mechanical strength and corrosion resistance higher strength than AS10; good corrosion resistance and weldability good heat resistance and good wear resistance energy-absorbing alloy for automotive structural profiles; higher strength than AS03 special extrusion variant of AK13 for severly extruded tubes, bars, wires high toughness as well as high static and dynamic mechanical strength Passenger Window Frame 530 mm x 480 mm 1,1 kg like AK25; special extrusion variant for stretch-bending parts and increased mechanical strength high static and dynamic mechanical strength at increased temperature high strength alloy for extruded products excellent heat resistance and weldability increased static and dynamic mechanical strength compared to AK34 excellent heat resistance good corrosion resistance with good weldability and formability like AZ14; with better extrudability like AZ16; with better extrudability special variant of AZ54 with better pressability for extruded products high strength properties high fatigue characteristics high strength properties for extruded products high strength properties for forged products like AZ64; with increased fatigue characteristics high strength properties and good hardenability Main Fitting mm x 800 mm 112,0 kg ultra-high strength ultra-high strength and exceptional hardenability increased modulus of elasticity and low density

6 6 OTTO FUCHS Chemical composition OTTO FUCHS Designation Chemical composition (ref. values/mass %) Cu Mg Si Mn Zn Other A AM05-0, AM10-1, AM11-1, AM18-1, AM21-2,00-0, AM25-2, Cr Flagpole (Fuchsmasten ) 7,50 m 24,7 kg AM30-2,90-0, AM36-2, AM40-4,50-0,80 - Cr AM54-4,80-0, AM58-5,20-0, AG , AG ,00 - Fe AS03 0,20 0,50 0, Zr AS04-0,42 0, AS05-0,47 0, AS06-0,52 0, AS07 0,20 0,60 0,60 - Cr AS10-0,90 1,00 0,60 - Cr AS15-0,90 1,00 0, AS20 0,25 0,90 0, Cr AS28 0,60 0,90 1,00 0,60 - Cr, Zr AS29 0,80 0,90 1,00 0,70 - Cr, Zr AS60 0,90 1,00 12, Ni Transverse Link 380 mm 0,9 kg AS81 0,20 0,50 0,70 0,50 - Cr AK13 4,00 0,80-0, AK15 3,80 0,70-0, AK24 4,20 1,40-0, AK25 4,20 1,40-0,80 - Zr AK26 4,20 1,40-0,80 - Zr AK34 4,45 0,60 0,80 0,90 - V AK35 4,45 0,60 0,80 0,90 0,25 Zr AK60 6, ,30 - Zr AK65 4,30 0,60 0,50 0,40 - Ag, Ti, Zr AN40 2,50 1, Fe, Ni AZ14-1,20-0,10 4,70 Cr, Zr AZ16-1, ,10 Zr AZ20-0, ,40 Zr AZ40 0,70 3,20-0,10 4,50 Cr AZ54 0,70 3,40-0,10 4,60 Cr AZ62 1,40 2, ,70 Cr AZ63 1,40 2, ,70 Cr Tail Lift 0,8 m x 2 m 20 kg / m 2 AZ64 1,40 2, ,80 Cr AZ69 1,40 2, ,80 Cr AZ83 1,70 2, ,00 Zr AZ84 2,50 2, ,20 Zr AZ86 1,50 2, ,60 Cr, Zr AZ93 0,90 1,70-0,20 8,40 Zr AL10 1,20 0, Li, Zr

7 OTTO FUCHS 7 Solutions with aluminium wrought alloys Our products are manufactured according to the certified standards of our customers in the fields of automotive industry, commercial vehicle production, aerospace industry, general engineering and the construction industry. Our current licences are available to you on our website ( We develop all our products in close collaboration with the customer. From calculation through to readiness for large-scale serial production including final processing and module assembly. Aluminium wrought alloys are smelted and alloyed in our own continuous casting plant. Each continuous casting bar directly undergoes an ultrasonic test to ensure no flawed material passes onto the next processing stage. The following steps are extrusion, die forging and hand forging, final processing where relevant and if required by the customer painting and assembly. Collaboration with OTTO FUCHS gives you more than 80 years of experience with aluminium wrought materials applied to the development and manufacture of products using extrusion, forging, flow forming and ring rolling. Do you have any more questions? Our experts are available to you at any time and will be glad to answer questions and provide advice. Simply contact us by sending an to info@otto-fuchs.com. Further material data sheets Cu Material data sheet Copper Mg Material data sheet Magnesium Ti Material data sheet Titanium More information about the individual alloys can be found online at

8 OTTO FUCHS KG Derschlager Straße 26 D Meinerzhagen Germany Tel: Fax: We do not accept liability for any poss. mistakes in the technical specifications. Errors excepted. Date July 2015 We give form and function to high performance materials.