ADC RealFlex 3mm Reduced Bend Radius Fiber (RBRF) Drop Cable Installation Instructions

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1 ADC RealFlex 3mm Reduced Bend Radius Fiber (RBRF) Drop Cable Installation Instructions ADCP Issue 1 12/2008 Content Page INTRODUCTION DESCRIPTION REQUIRED TOOLS SPECIFICATIONS FOR RESIDENTAL INSTALLATIONS Micro Duct Installation Guidelines CABLE INSTALLATION CUSTOMER INFORMATION AND ASSISTANCE INTRODUCTION This publication provides installation information for the ADC RealFlex 3mm Reduced Bend Radius Fiber (RBRF) Drop Cables, used in dwellings served by Fiber-To-The-Premises applications. Revision History ISSUE DATE REASON FOR CHANGE 1 12/2008 Original Rev A Page 1

2 Trademark Information ADC is a registered trademarks of ADC Telecommunications, Inc., RealFlex is a trademark of ADC Telecommunications, Inc. Admonishments Important safety admonishments are used throughout this manual to warn of possible hazards to persons or equipment. An admonishment identifies a possible hazard and then explains what may happen if the hazard is not avoided. The admonishments in the form of Dangers, Warnings, and Cautions must be followed at all times. These warnings are flagged by use of the triangular alert icon (seen below), and are listed in descending order of severity of injury or damage and likelihood of occurrence. Danger: Danger is used to indicate the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the hazard is not avoided. Warning: Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the hazard is not avoided. Caution: Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or property damage if the hazard is not avoided. General Safety Precautions Warning: Wet conditions increase the potential for receiving an electrical shock when installing or using electrically-powered equipment. To prevent electrical shock, never install or use electrical equipment in a wet location or during a lightning storm. Caution: Fiber optic cables may be damaged if bent or curved to a radius that is less than the recommended minimum bend radius. Always observe the recommended bend radius limit when installing fiber optic cables and patch cords. Danger: Exposure to laser radiation can seriously damage the retina of the eye. Do not look into the ends of any optical fiber. Do not assume the laser power is turned-off or that the fiber is disconnected at the other end. Standards Telcordia: This equipment complies with the applicable sections of GR DESCRIPTION The RealFlex 3mm RBRF Drop Cables provide superior performance with a rugged 3mm indoor/outdoor cable jacket that provides users with additional flexibility and maximum durability for FTTP deployments in Multiple Dwelling Units (MDU). Page 2

3 The RealFlex RBRF 3mm MDU drop cable has a minimum bend radius of 7.5mm, this is smaller than a traditional fiber. It also provides long-term reliability with improved Insertion loss (IL) performance in MDU environments where 90º bends are prevalent. 3mm RBRF MDU drop cables can safely be pulled through micro ducts and are also designed for easy deployment using standard cabling staples for installation and strain relief. Technicians are able to quickly secure cables to most surfaces and around tight corners without compromising insertion loss (IL) performance. The RealFlex 3mm RBRF rugged high performance indoor/outdoor drop cables can be used to connect FTTP premises equipment and plant cabling systems in most MDU applications. These cables are typically routed from a Fiber Distribution Terminal (FDT indoor or outdoor) or from the OmniReach Terminal Enclosure (OTE) to each individual living unit. These drop cables meet standards set for indoor risers, plenum or indoor/outdoor applications, and they are available in a variety of lengths with high performance SC connectors (APC or UPC) terminated on one or both ends. RealFlex 3mm RBRF drop cables meet the requirements of Telcordia GR-326 and are available in standard lengths of 50, 100, 150, 200, 250, or 300 feet. A typical reel of this cable is shown in Figure 1. All fiber drops are packaged on convenient reels so that field deployment can be quickly and efficiently completed. Figure 1. 3mm RBRF Drop Cable APC/SC Patch Cord (300 Feet) 2 REQUIRED TOOLS Staple Gun Arrow Model T2025 or equivalent Staple Size 3/8 (10mm) narrow round crown Corning single-fiber pulling Kit # TKT-DROP-KIT (for Micro Duct installation) Page 3

4 3 SPECIFICATIONS FOR RESIDENTAL INSTALLATIONS This section outlines general guidelines for the installation of the infrastructure for the residential multi-dwelling unit (MDU) structured cabling applications. The guidelines herein provide a generic cabling system for current RBRF cables and others under development. OmniReach RBRF drop fiber cables should be installed in new structures before the drywall is applied. For this cabling technique, cable can be inserted and pulled through 0.50-inch diameter holes drilled in the studs using a maximum pulling force of 15 pounds. Depending on the insertion loss budgeted per drop, each cable may have a maximum of 24 or degree bends and may be secured with up to 100 staples. See Table 1 for insertion loss (IL). Table 1. Insertion Loss NO. OF 90º TURNS NO. OF STAPLES 1310NM 1550NM 1625NM dB 0.17dB 0.25dB dB 0.18dB 0.27dB dB 0.20dB 0.33dB 3.1 Micro Duct Installation Guidelines The OmniReach RBRF drop fiber cable can also be installed by inserting it into 8.5mm/6mm (O.D/I.D) Micro duct. A 300 foot drop cable may be installed in a Micro duct that is a maximum of 270 feet long with a maximum of nine corner bends. To pull the OmniReach RBRF drop cable through the micro duct a maximum of 32 foot/pound (ft./lb.) of force is allowed. A maximum of 11 foot/pound (ft./lb.) of pulling force is allowed when another person is pushing or feeding the drop cable into the micro duct. For instructions on attaching the ADC RBRF drop cable to the pull string refer to instructions included in the Corning TKT-DROP-KIT. The OmniReach RBRF drop cables can be installed at temperatures as low as -40ºC. See Table 2 for insertion loss. Table 2. Micro Duct Cable Insertion Loss 3MM RBRF DROP CABLE LENGTH IN FEET MM/6MM (O.D/I.D) MICRO DUCT LENGTH IN FEET NUMBER OF 90-DEGREE CORNERS 9 INSERTION LOSS 1550 NM dB 4 CABLE INSTALLATION Prepare a cabling plan for the structure taking into consideration local building codes and construction methods. Determine the cable starting point and end point. Mark studs for drilling and drill 0.5-inch holes at the locations marked. After drilling holes in the studs you can either Page 4

5 string the fiber cable through the holes in the studs or install a Micro duct through the holes and string the fiber cable later. Secure cable with staples as necessary, refer to insertion loss Table 1 for the maximum number of staples allowed and maximum number of 90º bends permitted. Secure cable by stapling as shown in Figure 2 be careful that you do not drive a staple into or through the cable. Figure 2. Stapling Procedure Page 5

6 5 CUSTOMER INFORMATION AND ASSISTANCE PHONE: U.S.A. or CANADA Sales: Extension Technical Assistance: Connectivity Extension: Wireless Extension: EUROPE Sales Administration: Technical Assistance: EUROPEAN TOLL FREE NUMBERS Germany: UK: Spain: France: Italy: ASIA/PACIFIC Sales Administration: Technical Assistance: ELSEWHERE Sales Administration: Technical Assistance: WRITE: Q ADC Telecommunications (S PORE) PTE, LTD; 100 Beach Road, #18-01, Shaw Towers. Singapore ADC Telecommunications, INC PO Box 1101, Minneapolis, MN , USA ADC European Customer Service, INC Belgicastraat 2, 1930 Zaventem, Belgium PRODUCT INFORMATION AND TECHNICAL ASSISTANCE: REPRINTS: PDF copies of manuals are available for downloading at the following link: ADCP Number: Contents herein are current as of the date of publication. ADC reserves the right to change the contents without prior notice. In no event shall ADC be liable for any damages resulting from loss of data, loss of use, or loss of profits and ADC further disclaims any and all liability for indirect, incidental, special, consequential or other similar damages. This disclaimer of liability applies to all products, publications and services during and after the warranty period. Page 6

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