Positive Lock Receptacles
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- Scot McLaughlin
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1 Positive Lock eceptacles Product Facts educed insertion force Locks onto tabs containing holes Housing insulates and serves as a removal tool Snap action tells assembler receptacle is mated properly Terminated by automatic or semi-automatic equipment Single and multiple circuit housings available ecognized under the Component Program of Underwriters Laboratories Inc., File Nos. E66717 and E28476 Certified by Canadian Standards ssociation File No. L7189 Positive Lock receptacles are specifically designed to provide ease of assembly and secure retention to mating tabs. These unique features are attainable by the reduced insertion force of the product and the locking dimple. The receptacle locks onto mating tabs containing holes and is removable only by deflecting an integrally designed depressor prior to withdrawal. The depressor can be deflected manually by thumb pressure, or automatically by a cam inside a specially designed nylon housing. If the housing is employed, removal of the terminal from the tab is performed by simply applying withdrawal force to the housing. In addition to providing a means of disconnecting the terminal, the housing performs its traditional insulating function. side from reduced insertion forces, Positive Lock receptacles give the assembler a definite mechanical snap when the terminal is correctly seated over the mating tab. This facilitates correct assembly in hard-to-reach areas such as under dashboards, recessed switch tabs, etc. Safety is enhanced by the locking capability of the product. Unless the depressor is deliberately deflected, either manually or by withdrawal force applied directly to the optional housing, a terminal will not easily come off of the tab. Thus, the potential of exposed live parts or disruption of critical circuitry due to improperly seated or accidentally removed terminals is greatly reduced. Positive Lock eceptacles evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
2 Positive Lock eceptacles (Continued) Mark I eceptacles Stock Thickness.016 [0.41] Fits Tab.032 [0.81] ecognized under the Component Program of Underwriters Laboratories Inc., UL File No. E28476 Wire ange Insulation Material WG Diameter and Finish [7.39] eceptacle.878 [22.30] s Quick Change pplicator No. 2 Hand Tool rass/pre-tin X X rass/tin X X rass/tin X rass/tin X rass/pre-tin Style Housing only. 2 Quick-Change pplicator for MP-O-LECTIC Machine For MPOMTO Machine and other machines not listed, contact TE. Positive Lock eceptacles eceptacle Housings Material 94 V-2, 6/6 Nylon.220 [5.59].357 [9.07] 1 Position.955 [24.26].387 [9.83].283 [7.19].214 [5.44].445 [11.30].430 [10.92].215 [5.46].434 [11.02].300 [7.62].354 [8.99] 1 [25.91].354 [8.99] C.960 [24.38] 2 Position.705 [17.91].362 [9.19].715 [18.16].354 [8.99] Style Color No. lack Natural lack C lack H lack T lack Natural Press-to-release with secondary lock. 2 Secondary lock..394 [10.01] H.957 [24.31].291 [7.39].596 [15.14].957 [24.31] T 76 Note: ll part numbers are ohs compliant. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
3 Positive Lock eceptacles (Continued) Mark I Flag eceptacle Stock Thickness.016 [0.41] Fits Tab.032 [0.81].488 [12.40].291 [7.39].783 [19.89] Wire ange WG Insulation Diameter Material and Finish rass/pre-tin rass/pre-tin Mark I eceptacle Housings Material 94 V-2, 6/6 Nylon.866 [22.00].591 [15.01] Positive Lock eceptacles.228 [5.79].319 [8.10] Color lack [9.40] Note: ll part numbers are ohs compliant. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
4 Positive Lock eceptacles (Continued) Straight eceptacles.300 [7.62].255 [6.48].055 Max. [1.40]... Positive Lock eceptacles Wire ange Tab Insulation Material Stock L Terminal WG Thickness Diameter and Finish Thickness (Overall Length) No Pre-Tin rass X X or. rass (2) 18, (2) (2) Max eceptacle Housings 1 Circuit rass rass, Tin Plated rass, Tin Plated Pre-Tin rass Pre-Tin rass rass, Tin Plated [7.20].354 [9.00].394 [10.00] [27.80].327 [8.30].311 [7.90].354 [9.00].449 [11.40].315 [8.00] [27.80].421 [10.70] X X X X X X X X X X X X [1.60] 78 Natural lack V2 Yellow Green lue /6 Nylon ed Natural lack V0 Yellow Green lue ed Natural X X Yellow X X /6 Nylon V0 Green lue ed lack Note: ll part numbers are ohs compliant. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
5 Positive Lock eceptacles (Continued) eceptacle Housings 2 Circuit.380 [9.65].595 [15.11] ef. [27.43].040 [1.02].595 [15.11].380 [9.65] [27.43] ef..290 [7.37].290 ef. [7.37].362 [9.19] ±.015 [28.83 ± 0.38].362 [9.19] 2 Plcs ±.015 [28.83 ± 0.38].958 [24.33].313 [7.95].354 [9.00].622 [15.80].433 [11.00].290 [7.36].598 [15.20].197 [5.00] [27.80].488 [12.39].850 [9.07] [28.83] C D Natural X X ed X X lack V2 Green /6 Nylon lue Yellow rown Natural V0 ed lue Nylon V2 Natural Natural X X /6 Nylon V0 ed C 6/6 Nylon V0 Natural D 6/6 Nylon V0 Natural X X Housing material to IEC Glow Wire temps. 650 C, 750 C, & 850 C. Positive Lock eceptacles eceptacle Housings 4 Circuit.354 [9.00] [35.30] [34.20] [27.80].433 [11.00] 6/6 Nylon V2 Natural X X Note: ll part numbers are ohs compliant. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
6 Positive Lock eceptacles (Continued) Flag eceptacles Stock Thickness.016 [0.41] Fits Tab.032 [0.81].307 [7.80].307 [7.80].653 [16.60] Wire ange Insulation Material Terminal WG Diameter and Finish No Pre-Tin rass X X Pre-Tin rass X X Pre-Tin rass X X Positive Lock eceptacles Flag Style eceptacle Housing 1 Circuit.220 [5.60].748 [19.00].898 [22.80] V2 Natural X X /6 Nylon Natural V0 lue Note: ll part numbers are ohs compliant. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
7 Positive Lock eceptacles (Continued) 187 Series Straight eceptacles.220 [5.59].196 [4.98] L.220 [5.59].236 [5.99] L.030 Max. [0.76]... Wire ange WG Style Tab Fit Insulation Diameter Material and Finish Stock Thickness L (Overall Length) Terminal No Pre-Tin rass X X Phos. ronze, Nickel Plated X X Pre-Tin Phos. ronze Pre-Tin rass X X Pre-Tin rass X X Pre-Tin Phos. ronze rass, Pre-Tin X X rass, Tin Plated X X rass, Tin Plated X X rass,.850 (2) 18 (2).216 Pre-Tin Low profile not for use in housing. 2 For use with housing Series eceptacle Housings 1 Circuit.201 [5.10].291 [7.40].331 [8.40].957 [24.30].290 [7.37].974 [24.74].367 [9.32].205 [5.21] Positive Lock eceptacles Use with (.187 x [4.74 x ]) Use with (.187 x.032 [4.75 x 0.81]) Note: ll part numbers are ohs compliant. Natural X X lack V2 Yellow Green lue /6 Nylon ed Natural X X lack V0 Yellow Green lue ed /6 Nylon V2 Natural evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
8 Positive Lock eceptacles (Continued) 187 Series eceptacle Housings 2 Circuit.299 [7.60].461 [11.70] 6 mm Pitch.200 [5.10] [26.10].524 [13.30].087 [2.20].685 [17.40].512 [13.00].315 [8.00].522 [13.26] 6 mm Pitch, with Polarized Guide.279 [7.10].200 [5.10] [26.10].299 [7.60].299 [7.60].500 [12.70].882 [22.40] C 7 mm Pitch.279 [7.10] [26.10].563 [14.30].957 [24.30].957 [24.30] D 10 mm Pitch E 15 mm Pitch, for Electro-Magnetic Positive Lock eceptacles Natural Natural X X V2 lack V2 lack Yellow Natural lue C 6/6 Nylon lack /6 Nylon Natural X X V0 Yellow lack X X lue V0 Yellow ed Green Natural lue lack ed D 6/6 Nylon V0 Yellow V2 Natural X X lue Natural ed Yellow Natural X X /6 Nylon V0 Green lack E 6/6 Nylon V0 lue Yellow ed lue Nylon V2 Yellow Housing material to IEC Glow Wire temps. 650 C, 750 C, & 850 C..590 [15.00].921 [23.39].280 [7.11] [43.70].378 [9.60].201 [5.11] F 16 mm Pitch.957 [24.31].520 [13.20].307 [7.80] G For Microswitch [26.30] 82 Note: ll part numbers are ohs compliant. Yellow F 6/6 Nylon V0 Green lue V2 Natural X X G 6/6 Nylon Natural V0 lue ed evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
9 Positive Lock eceptacles (Continued) 187 Series eceptacle Housings 3 Circuit and 4 Circuit.768 [19.50] [43.70].307 [7.80] [26.30].378 [9.60].291 [7.40].894 [22.70].953 [24.20].957 [24.30].034 [1.00].370 [9.40] 3 Circuit For Micro-Switch 4 Circuit For Timer Natural X X V2 Yellow X X /6 Nylon lue V0 Natural Yellow /6 Nylon V0 Natural X X Positive Lock EX 187 Series Straight eceptacles.228 [5.79] Wire ange WG Tab Thickness Insulation Diameter Material Stock Thickness L (Overall Length) Terminal No Stainless Steel Stainless Steel X Stainless Steel X [6.29] L Positive Lock eceptacles Positive Lock EX Straight eceptacles.300 [7.6].345 [8.8] L Wire ange Tab Insulation Material Stock L Terminal WG Thickness Diameter Thickness (Overall Length) No Stainless Steel Note: ll part numbers are ohs compliant. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
10 Positive Lock eceptacles (Continued) I eceptacles Stock Thickness.016 ccepts.032 Tab.300 [7.62].770 [19.56] Wire ange WG Insulation Diameter Material and Finish rass X X rass/tin X X rass X X rass/tin X X or (2) 18 rass X X or (2) 16 or (1) 18 and (1) 16 rass/tin X X I eceptacle Housings.394 [10.00].576 [14.72].595 [15.11].960 [24.38].326 [8.28] Positive Lock eceptacles.260 [6.60].360 [9.14] One Circuit Housing.981 [24.92].595 [15.11].980 [24.89].960 [24.38].212 [5.38].370 [9.40].285 [7.24] Two Circuit Wax Motor Housing.980 [24.89] [38.10] Two Circuit Water Valve Housing.370 [9.40] C.981 [24.92] [33.27] Two Circuit Water Valve Housing with Latch D.536 [13.61] Two Circuit Housing E.981 [24.92] 84 Note: ll part numbers are ohs compliant. Style Material UL 94 1 Color 2 ccepts Nylon V2 Natural Positive Lock I X X Terminals. Nylon V0 Natural FSTON and Positive Lock I Terminals. Examples X X V2 Natural include and Natural V2 Natural X X D Nylon ed FSTON and X X ed Positive Lock I Terminals. X X V0 Green Examples Include and X X lue X X C Nylon V2 Natural X X E Nylon V0 Natural MK III Positive Lock eceptacles X X 63993, 63854, Housing material to IEC Glow Wire temps. 650 C, 750 C, & 850 C. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
11 Positive Lock eceptacles (Continued) I 187 Series eceptacles.102 [2.59].234 [5.94].248 [6.30].670 [17.02] Wire ange WG Insulation Dia. Mating Tab Thickness Material and Finish Terminal No. pplicator Tin Plated rass Tin Plated 0.81 rass rass Tin Plated rass (2) rass X X I 187 Series eceptacle Housings.232 [5.89] [43.43].795 [20.19].280 [7.11].175 [4.50].905 [22.99].315 [8.00].735 [18.67] Material UL 94 Color Nylon V2 Natural X X Nylon V2 Natural X [22.99] Positive Lock eceptacles I HVC Motor eceptacle Housings.980 [24.89].980 [24.89] Material Color Nylon Natural X X Nylon Natural X X [34.38] [42.04] Note: ll part numbers are ohs compliant. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0) [10.16] Position.400 [10.16] Position 85
12 Positive Lock eceptacles (Continued) 110 Series Straight eceptacles.071 [1.80].148 [3.75].236 [6.00].677 [17.20] Wire ange Tab Insulation Material Stock Terminal WG Fit Diameter and Finish Thickness No Pre-Tin rass Pre-Tin rass eceptacle Housing pplicable Contact , [5.00].748 [19.00] [0.50].024 [0.60].275 [6.98].197 [5.00].582 [14.78] Positive Lock eceptacles [5.95] Max. [20.00] For 1 Circuit.504 [12.80] For 3 Circuit [25.60] 6/6 Nylon V2 Natural X X /6 Nylon V2 lack Tab Dimension For Signal Circuit For 1 Circuit Top View Ø.047 ±.004 [1.20 ± 0.10].138 Min. [3.50] ±.005 [9.00 ± 0.13] ±.004 [0.50 ± 0.10].110 ±.005 [2.80 ± 0.13].063 ±.004 [1.60 ± 0.10] Side View 10 [] Type (When using tab shoulder for butting) Top View utting surface of housing Ø.047 ±.004 [1.20 ± 0.10] ±.005 [9.00 ± 0.13] ±.004 [0.50 ± 0.10].110 ±.005 [2.80 ± 0.13].063 ±.004 [1.60 ± 0.10] Side View 10 [] Type (When using resin, etc., for butting) Sagging of the tab s hole must not exceed 0.08 mm. Housing rea Section X-X.003 Through Hole [0.08] Max..116 Min. [2.95] [6.00] [2.25] Min. Min. Housing Outline For 2 Circuit Ø.047 ±.004 [1.2 ± 0.1] Hole.138 Min. [3.5].219 ±.003 [5.55 ± 0.08].367 [9.33] Min. Clearance.280 ±.004 [7.1 ± 0.1].280 ±.004 [7.1 ± 0.1].110 ±.005 [2.8 ± 0.13] 86 Note: ll part numbers are ohs compliant. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
13 Positive Lock ST 5 Connector System Product Facts Mates with.250 x.032 [6.35 x 0.81] tabs built on 5 mm centerlines Keying and polarization features Utilizes Positive Lock I eceptacles Terminals available for WG, WG single wire or WG double wire applications Plain brass and tin plated terminals available ecognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards ssociation File No. L7189 The Positive Lock ST 5 connector system has been designed to mate with a control, switch or printed circuit board that has.250 x.032 [6.35 x 0.81] thick tabs built on 5 mm centerlines. This system utilizes our popular Positive Lock Mark III eceptacles and a series of housings to provide customers with a reliable solution to their wire management needs. This line of connectors offers keying and polarization features built into the housings that eliminate mismating and crossed wires. Two through eight circuit housings facilitate improved assembly operations and the Positive Lock Terminal provides excellent retention of the connector. The acronym ST 5 in the title is a reference to the European design standard for appliance wiring and component design, aster nschluss Steck Technik 5 mm. This standard outlines a system of keying, polarization and latching that is popular in Europe and other parts of the world. The Positive Lock ST 5 system has been designed to mate with many of the components built with a ST 5 standard interface. This system is an excellent way for OEMs or their subcontractors to use existing lead makers and termination equipment to produce connectors that mate to controls with ST interfaces. While the origins of this product are in the appliance industry, many other industries are embracing this style of connector. Marine, exercise equipment and hand tool manufacturers are recent examples of customers beginning to use this system. ny application where.250 x.032 [6.35 x 0.81] tabs are built on 5 mm centerlines is a potential candidate for this popular connector system. Positive Lock ST 5 Connector System See TE catalog for additional ST products. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
14 Positive Lock ST 5 Connector System (Continued) I eceptacles Stock Thickness.013 [0.33] Tab size.032 [0.81].300 [7.62].293 [7.44].771 [19.58] Wire ange WG ID Material and Finish pplicator No rass X X Tin Plated rass X X rass X X (2) Max.. Tin Plated rass X X rass X X (2) 18 (2) Max.. (2) 16 (2) Max.. Tin Plated rass X X Positive Lock ST 5 Connector System eceptacle Housings Material 94 V-0, 6/6 Nylon.786 [19.96] Max..500 [12.70] ef..362 [9.20] Max..792 [20.12] ef..980 ±.015 [24.89 ± 0.38] Standard Version locked Circuit Version Description Standard Version 4 locked Circuit Version 5 2 Position X X Position X X Position X X Position X X Position X X Position X X Position X X Position X X Position X X Position X X Notes: 1. ll part numbers are ohs compliant. 2. Housing base part number provided. 3. Standard colors are natural and blue. 4. Keying patterns determined by part dash number. efer to the customer drawing for pattern options. 5. locking patterns determined by part dash number. efer to the customer drawing for pattern options. 88 Note: ll part numbers are ohs compliant. evised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. m.: +52 (0) France: +33 (0)
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