How To Make A Powerplant From A Bckpressure Vlve
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1 UBS Series Direct operted pressure relief / bckpressure vlve Suitble for: Air & process gses Liquids Stem Mrkets: Oil & gs Blnketing systems Generl industry Power CC0033E - Rev. 1 14/01/2010
2 UB REGULATORS UBS Series: Threded or Flnged Connections Crbon Steel, Stinless Steel & Alloy Construction Vlve ID crd Function Relief / Bckpressure Set type Single Inlet / Outlet dimeters From ½ up to 2 Body mteril Crbon steel, Stinless steel nd Exotic mterils End connections Threded (F-NPT or GAS/BS) nd Flnged (ANSI or PN) Mx rting ANSI 600 CV From 0,031 up to 35 Trim mterils Stinless steel (std.) nd Exotic mterils Diphrgms Polychloroprene, EPDM, FKM, Stinless steel, other Inlet pressure Outlet pressure The UBS series re spring loded, direct-operted, pressure relief vlves used downstrem of pressure regultors to protect the downstrem system from over pressure. Their min function is to regulte the inlet pressure. They cn be used lso s bckpressure regultors s they hve good throttling chrcteristics. They re vilble in ½ up to 2 inches (DN15 through DN50) body sizes. These regultors hve compct design nd construction such to sustin rugged use nd their construction mkes them esy to instll nd to mintin. Generl fetures: Flow to close design Avilble with ISA Fce to fce dimensions From 5 to 9 different CV s for ech size to ssure high ccurcy in regultion Metl or Soft Set (feturing lekge from II to VI, ccording to Crrro Technicl Instruction bsed on ANSI/FCI 70-3) Internl pressure sensing (externl on request) Pckingless construction (vilble only with internl pressure sensing) Wide rnge of ctutors ccording to the requested regultion rnge Wide rnge of elstomeric diphrgms or in AISI 316 Fully seled construction vilble (suitble for dngerous medium; ATEX complint) Specil constructions: UBS regultors re lso vilble in specil configurtions: Exotic mterils in short led times (e.g. duplex, superduplex, lloy steel, monel, inconel etc.) Differentil versions (with single or double diphrgm) for pplictions where the differentil pressure between two spots hs to be controlled nd mintined constnt Vcuum breker Index of tbles nd specifictions Fluid pplictions see tble 1 Cpcities see tble 2 Actutors operting rnge see tble 3 Mterils of Construction see tble 4 Temperture Rnge see tbles 5-9 Spring Rnge see tble 10 Weight see tbles Body Sizes nd End Connections see tble 15 Actutors dimension see tble 16 UBS SERIES \ 2
3 UB REGULATORS Tb. [1] - Fluid pplictions Gs Air, inert gs, CO 2, CO, hydrocrbons, O 2, H 2, F, NH 3, frigorific gs. Stem Stem H 2 O, lcoholic stems, orgnic stem, sulphuric cid. Liquids Wter, queous solutions, hydrocrbons, lcohol, lubrificting oils, dithermic oils, solvents, frigorific fluids, crylic compounds. Tb. [2] - Cpcities Body Size Nozzle ½ (DN15) ¾ (DN20) 1 (DN25) 1½ (DN40) 2 (DN50) 1 0,031 0,031 0,031 0,031 0,031 0,031 0,031 0,031 0,031 0, ,60 0,20 0,60 0,20 0,60 0,20 0,60 0,20 0,60 0,20 8 1,7 0,33 1,7 0,33 1,7 0,33 1,7 0,33 1,7 0, ,5 0,40 2,5 0,40 2,5 0,40 2,5 0,40 2,5 0, ,4 0,50 3,4 0,50 3,4 0,50 3,4 0,50 3,4 0, ,5 0,90 6,5 0,90 7,0 0,90 7,0 0, ,7 (7,5*) 1,4 9,0 (7,7*) 1,4 9,0 (7,7*) 1, (15*) 3,0 19 (15*) 3, (28*) 5,5 Cv for ll body sizes with elstomer diphrgm * Reduced Cv for ctutor 100 Cv for ll body sizes with metl diphrgm Tb. [3] - Actutors operting rnge Actutors Actutors spring rnges Mximum llowble pressure to 46.0 Brg 52 Brg to 29.5 Brg 33 Brg to 22.1 Brg 25 Brg to 9.2 Brg 10 Brg 220 0,094 to 2,7 Brg 3 Brg 360 0,0025 to 0,84 Brg 1 Brg 515 0,0012 to 0,23 Brg 0,25 Brg 3 / UBS SERIES
![[2] - Cpcities Body Size Nozzle ½ (DN15) ¾ (DN20) 1 (DN25) 1½ (DN40) 2 (DN50) 1 0,031 0,031 0,031 0,031 0,031 0,031 0,031 0,031 0,031 0,031 5 0,60 0,20 0,60 0,20 0,60 0,20 0,60 0,20 0,60 0,20 8 1,7](/docs-images/41/22513451/images/page_3.jpg "0,33 1,7 0,33 1,7 0,33 1,7 0,33 1,7 0,33 10 2,5 0,40 2,5 0,40 2,5 0,40 2,5 0,40 2,5 0,40 12 3,4 0,50 3,4 0,50 3,4 0,50 3,4 0,50 3,4 0,50 16 6,5 0,90 6,5 0,90 7,0 0,90 7,0 0,90 20 8,7 (7,5*) 1,4 9,0")
4 UB REGULATORS Tb. [4] - Mteril Combintion Body Crbon steel (AF1/AS1) Full Crbon steel (AF2/AS2) 316 SS (IF2/IS2) Full 316 SS (IF3/IS3) 0 C T 200 C -29 C T 300 C -29 C T 300 C -196 C T 300 C (32 F T 392 F) (-20 F T 572 F) (-20 F T 572 F) (-320 F T 572 F) Body ASME SA-216 WCC ASME SA-216 WCC ASME SA-351 CF8M ASME SA-351 CF8M Blinhed ASME SA-216 WCC ASME SA-216 WCC ASME SA-351 CF8M ASME SA-351 CF8M Gskets set See Tb. [5] Disc (stndrd) See Tb. [6] Trim Set ASME A ASME A ASME A ASME A Plug ASME A ASME A ASME A ASME A Guide 17-4 PH 17-4 PH ASME A ASME A Actutor Spring cse ASME SA ASME SA-216 WCC ASME SA-216 WCC ASME SA-351 CF8M Actutor diphrgm cse ASME SA-216 WCC ASME SA-216 WCC ASME SA-351 CF8M ASME SA-351 CF8M Spring ASTM A 401 ASTM A 401 ASTM A 401 ASTM A Diphrgm See Tb. [7] NOTE: SS = Stinless steel Tb. [5] - Temperture rnge for flt Gskets Mterils Polytetrfluoroethylene (PTFE) No sbestos Grphite + AISI 316 Temperture limits -200 to 250 C (-328 to 482 F) -50 to 200 C (-58 to 392 F) -200 to 500 C (-328 to 1022 F) Tb. [6] - Temperture rnge nd inlet pressure limits for Disc mteril Mterils Temperture limits Mximum pressure Fluoroelstomer (FKM-FPM) -10 to 200 C (-14 to 392 F) 40brg (580psig) Polytetrfluoroethylene (PTFE) -200 to 250 C (-328 to 482 F) 200brg (2900psig) Stinless Steel -196 to 455 C- (321 to 851 F) 280brg (4060psig) Tb. [7] - Temperture rnge for Diphrgms Mterils Chloroprene (CR) NBR HNBR Fluorocrbon (FKM-FPM) Ethylene-Propylene (EPDM) Tetrfluoroethylene/propylene (TFE/P) Silicone (VMQ) Fluorosilicone (FVMQ) Stinless Steel Temperture limits -20 to 90 C (-4 to 194 F) -25 to 90 C (-13 to 194 F) -15 to 120 C (5 to 248 F) -10 to 200 C (14 to 392 F) -35 to 160 C (-31 to 320 F) 5 to 200 C (41 to 392 F) -50 to 150 C (-58 to 300 F) -50 to 150 C (-58 to 300 F) -196 to 455 C (-321 to 851 F) UBS SERIES \ 4
5 UB REGULATORS Tb. [8] - Temperture rnge for O-Rings Mterils Polytetrfluoroethylene (PTFE) Fluorocrbon (FKM-FPM) Temperture limits -200 to 250 C (-328 to 482 F) -10 to 200 C (14 to 392 F) Tb. [9] - Temperture rnge for Metl prt Mterils Cst Iron Crbon Steel Stinless Steel Temperture limits 0 to 232 C (32 to 449,6 F) -29 to 425 C (-20 to 797 F) -196 to 455 C (-321 to 851 F) Guge Sfety device on ctutor Optionls: - Bolts & Nuts PTFE coted (or other) - Guge - Sfety device on ctutor - Externl pressure sensing - Bug screen Specil configurtions: - Exotic mterils - Differentil vlves: D1 single Diphrgm D2 double Diphrgm - Vcuum breker Bolts & Nuts PTFE coted 5 / UBS SERIES
6 UB REGULATORS Sping rnges re bsed on the following ssumptions: - Stroke from setpoint is ±3mm - Offset mx 20% for minimum set pressure - Low unblncing forces on the plug If different operting conditions re required plese contct Crrro Technicl Dept. * Thin diphrgm (FKM 0,18mm) nd upside down instlltion. Upright instlltion Upsidedown instlltion Tb. [10] - Spring rnges Actutor Spring Spring rnges minimum set pressure mximum set pressure Nme brg psig brg psig 4BIS 4,5 65 8, , , , , , , , , BIS 27, , , , BIS 37, , BIS 2,6 37 4, ,8 56 6, , , , , , , BIS 13, , , , BIS 18, , BIS 1,7 25 3, ,7 39 4, ,8 55 7, ,2 76 8, , , BIS 9, , , , BIS 13, , BIS 0,7 10 1, ,1 16 2, ,6 23 3, ,2 32 3, ,3 48 5,2 75 9BIS 4,1 60 5, ,1 74 6, BIS 5,7 82 9, bis 0,094 1,36 0,12 1,8 3 0,106 1,54 0,20 3,0 4 0,127 1,84 0,24 3,4 4bis 0,144 2,1 0,37 5,4 6 0,26 3,8 0,60 8,7 7 0,40 5,8 0,93 13,4 8 0,58 8,4 0,99 14,3 9 0, ,5 21,5 9bis 1,1 16 1,6 23,6 10 1,4 20 1,8 25,9 10bis 1,6 23 2,7 38,7 1* 0,0025 0,036 0,014 0,21 1bis 0,015 0,22 0,018 0,25 2bis 0,019 0,27 0,039 0,56 3 0,023 0,33 0,063 0,92 4 0,029 0,42 0,073 1,1 4bis 0,035 0,50 0,12 1,7 6 0,071 1,0 0,19 2,7 7 0,11 1,6 0,29 4,2 8 0,17 2,4 0,31 4,4 9 0,27 3,9 0,46 6,7 9bis 0,34 4,9 0,50 7,3 10 0,43 6,2 0,55 8,0 10bis 0,48 6,9 0,84 12,2 1* 0,0012 0,017 0,0077 0,11 1bis 0,0059 0,09 0,010 0,14 2bis 0,0080 0,12 0,021 0,30 3 0,0100 0,15 0,034 0,50 4 0,014 0,20 0,04 0,6 4bis 0,016 0,24 0,06 0,9 6 0,036 0,5 0,10 1,5 7 0,06 0,9 0,16 2,3 8 0,09 1,3 0,17 2,4 9 0,14 2,1 0,23 3,3 UBS SERIES \ 6
![[10] - Spring rnges Actutor 100 120 130 140 220 360 515 Spring Spring rnges minimum set pressure mximum set pressure Nme brg psig brg psig 4BIS 4,5 65 8,7 126 6 7,2 105 14,0 203 7 10,4 151 21,6 314 8](/docs-images/41/22513451/images/page_6.jpg "14,6 211 23,0 334 9 22,0 319 34,6 502 9BIS 27,4 397 37,9 550 10 34,1 494 41,7 604 10BIS 37,8 548 46,0 667 4BIS 2,6 37 4,1 59 6 3,8 56 6,6 95 7 5,3 77 10,1 147 8 7,3 105 10,8 156 9 10,8 156 16,2 235")
7 UB REGULATORS Tb. [11] - Weights Actutors: 100, 120, 130, 140. NPT/GAS Clss 150 RF PN 16/25/40 Clss 300 RF DN15 (½ ) 16,7kg (36,8lbs) 16,5kg (36,4lbs) 17,5kg (38,6lbs) 18,5kg (40,8lbs) DN20 (¾ ) 16,7kg (36,8lbs) 17kg (37,5lbs) 18kg (39,7lbs) 19,5kg (43lbs) DN25 (1") 16,6kg (36,6lbs) 17,5kg (38,6lbs) 18,5kg (40,8lbs) 20kg (44,1lbs) DN40 (1½ ) 16,5kg (36,4lbs) 20,1kg (44,3lbs) 21,5kg (47,4lbs) 24kg (52,9lbs) DN50 (2 ) 18,5kg (40,8lbs) 22kg (48,5lbs) 23,1kg (50,9lbs) 26,3kg (58lbs) Tb. [12] - Weights Actutor: 220. NPT/GAS Clss 150 RF PN 16/25/40 Clss 300 RF DN15 (½ ) 18,6kg (41lbs) 18,5kg (40,8lbs) 19,5kg (43lbs) 20,5kg (45,2lbs) DN20 (¾ ) 18,6kg (41lbs) 19kg (41,9lbs) 20kg (44,1lbs) 21,5kg (47,4lbs) DN25 (1") 18,5kg (40,8lbs) 19,5kg (43lbs) 20,5kg (45,2lbs) 22kg (48,5lbs) DN40 (1½ ) 20,6kg (45,4lbs) 22,1kg (48,7lbs) 23,5kg (51,8lbs) 26kg (57,3lbs) DN50 (2 ) 20,5kg (45,2lbs) 24kg (52,9lbs) 25,1kg (55,3lbs) 28,3kg (62,4lbs) Tb. [13] - Weights Actutor: 360. NPT/GAS Clss 150 RF PN 16/25/40 Clss 300 RF DN15 (½ ) 33,5kg (73,9lbs) 33,4kg (73,6lbs) 34,4kg (75,8lbs) 35,4kg (78lbs) DN20 (¾ ) 33,5kg (73,9lbs) 33,9kg (74,7lbs) 34,9kg (76,9lbs) 36,4kg (80,3lbs) DN25 (1") 33,4kg (73,6lbs) 34,4kg (75,8lbs) 35,4kg (78lbs) 36,9kg (81,4lbs) DN40 (1½ ) 35,5kg (78,3lbs) 37kg (81,6lbs) 38,4kg (84,7lbs) 40,9kg (92,2lbs) DN50 (2 ) 35,4kg (78lbs) 38,9kg (85,8lbs) 40kg (88,2lbs) 43,2kg (95,2lbs) Tb. [14] - Weights Actutor: 515. NPT/GAS Clss 150 RF PN 16/25/40 Clss 300 RF DN15 (½ ) 23,8kg (52,5lbs) 23,7kg (52,3lbs) 24,7kg (54,5lbs) 25,7kg (56,7lbs) DN20 (¾ ) 23,8kg (52,5lbs) 24,2kg (53,4lbs) 25,2kg (55,6lbs) 26,7kg (58,9lbs) DN25 (1") 23,7kg (52,3lbs) 24,7kg (54,5lbs) 25,7kg (56,7lbs) 27,2kg (60lbs) DN40 (1½ ) 25,8kg (56,9lbs) 27,3kg (60,2lbs) 28,7kg (63,3lbs) 31,2kg (68,8lbs) DN50 (2 ) 25,7kg (56,7lbs) 29,2kg (64,4lbs) 30,3kg (66,8lbs) 33,5kg (73,9lbs) 7 / UBS SERIES
8 UB REGULATORS Prts list: UBS flnged vlve section drwing 1 - Blindhed 2 - (-b) Gskets set (*) 3 - Body 4 - Guide 5 - Actutor diphrgm cse 6 - Bll 7 - Diphrgm plte (Upper) 8 - Diphrgm (*) 9 - Protection (if requested) + O-ring (*) 10 - Spring cse 11 - Spring 12 - Adjusting screw 13 - Adjusting screw locknut 14 - Spring button (Upper) 15 - Nut 16 - Spring button (Lower) 17 - Screw 18 - Nut 19 - Little plte 20 - Screw 21 - Guide 22 - Plug 23 - Ring 24 - Disc (*) 25 - Set (*) Recommended spre prts 2 Yers spre prt kit: - Gsket Kit (3 pcs) - Plug disc - Diphrgm kit (Diphrgm + o-ring) 5 Yers spre prt kit: - Gsket Kit (3 pcs) - Plug - Plug disc - Diphrgm kit (Diphrgm + o-ring) For threded nd flnged construction Exmple: 2 yers spre prts kit O-ring Diphrgm nd Gsket kit Plug UBS SERIES \ 8
9 UB REGULATORS UBS threded vlve section drwing Prts list: 1 - Blindhed 2 - (-b) Gskets set (*) 3 - Body 4 - Guide 5 - Actutor diphrgm cse 6 - Bll 7 - Diphrgm plte (Upper) 8 - Diphrgm (*) 9 - Protection (if requested) + O-ring (*) 10 - Spring cse 11 - Spring 12 - Adjusting screw 13 - Adjusting screw locknut 14 - Spring button (Upper) 15 - Nut 16 - Spring butto (Lower) 17 - Screw 18 - Nut 19 - Diphrgm plte (Lower) 20 - Screw 21 - Guide 22 - Plug 23 - Ring 24 - Disc (*) 25 - Set (*) Recommended spre prts Threded UBS 9 / UBS SERIES
10 UB REGULATORS UBS flnged vlve dimensionl drwing UBS threded vlve dimensionl drwing * * * * * The dimension my chnge ccording to setting Tb. [15] - Body sizes nd fce to fce dimensions Flnged Threded Fce to fce dimensions ANSI Connections CARRARO Connections NPT-F Size (DN) PN 16 GAS-F Con / 300 / 600 PN 25 PN 40 BSP-F A B A B A B ½ (DN15) 184 (7 ¼") 190 (7 ½ ) 203 (8 ) ¾ (DN20) 184 (7 ¼") 194 (7 ½ ) 206 (8 ⅛") 160mm (6 ¼") 66mm (3 ¾") 130mm (5 ⅛") 66mm (2 ¾") 1" (DN25) 184 (7 ¼") 197 (7 ¾") 210 (8 ¼") 75 (3 ) 1½ (DN40) 222 (8 ¾") 235 (9 ½ ) 251 (10 ) 2 (DN50) 254 (10 ) 267 (10 ½ ) 267 (10 ½ ) 185mm (7 ¼") 82mm (3 ¼") 170mm (6 ¾") 82mm (3 ¼") UBS SERIES \ 10
11 UB REGULATORS Actutor 100/120 Actutor 130 Actutor 140 Actutor 220 Actutor 360 Actutor 515 UBS ctutors: The bove drwings show ll our vilble ctutors, which re perfectly interchngeble the one with the others ccording to the desired pressure regultion (plese refer lso to Tb. 3 on pge 3). The tble below shows the ctutors dimensions. Tb. [16] - Actutors dimension Actutor Outer dimeter Surfce mm cm 2 (in 2 ) ,7 (1,5) ,7 (3,2) ,8 (4,3) ,5 (10) ,5 (35,1) ,1 (113,2) (208,6) 11 / UBS SERIES
12 INDUSTRIAL VALVES SINCE 1924 About Crrro Crrro Srl is privte independent compny, opertive since 1924 in the field of industril vlves. The firm produces nd commercilizes worldwide brod rnge of industril pressure regultors, desuperheters nd sfety vlves for fluids such s stem, process gses nd liquids. The flexible orgniztion of Crrro llows gret customiztion of the products nd the production of tylor mde constructions. Most of the Crrro s product rnge cn be relized lso in exotic mterils such s e.g. duplex, superduplex, monel, hstelloy, luminum bronze nd others. Supported by globl network of sles offices, representtives nd distributors, Crrro offers wide rnge of solutions for the Oil&Gs, the Power industry nd ll other diversified industril pplictions. Crrro: product rnge UB Regultors: direct-operted pressure regultors with compct design Mxomtic Series: multifunction pilot-operted regultors for liquids MM-BPM series: direct-operted, spring pressure regultors AT series: direct-operted temperture regultors M51 series: direct-operted, weight nd lever pressure regultors CS series: sfety vlves for vpours, gs, liquids CSV series: sfety vlves for stem nd gses VRE series: electriclly operted control vlves MCP - ACP series: pneumticlly operted control vlves AIRMATIC series: electropneumtic sfety vlves DSH series: desuperheters Approvls nd certifictions Coopertions with notified bodies UNI EN ISO 9001: 2008 UNI EN ISO 14001: / 23 / CE (PED) 94 / 09 / CE (ATEX) RINA GOST R+RTN CRN Cnd LLOYD s REGISTER ABS BV DNV How to contct us VIA ENRICO FERMI, SEGRATE (MI) ITALY TEL FAX info@crrrovlvole.it sles@crrrovlvole.it technicldep@crrrovlvole.it customerservice@crrrovlvole.it
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