Lúhr Modell- und Formenbau GmbH
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- Marian Janel Ross
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2 Lúhr Modell- und Formenbau GmbH History Founded in 2008 as a successor to Hermann Luehr GmbH (est. 1919), Lúhr Modell- und Formenbau GmbH are specialists in the area of model, mold and tool manufacturing. In addition to this core competence, our service offer includes design model construction and rapid prototyping. Qualified advances and the extensive know-how of our long-standing employees make our company a reliable partner of the aviation, aeronautics and automobile industries. With our sq.ft. of production area and modern equipment we offer our clients a wide range of services from development and construction, assembly and measuring. Ill.: Founder Hermann Luehr in front of the first company headquarters in Altona, Hamburg Ill.: Employees of the model factory with foundry patterns Lúhr l Modell- und Formenbau GmbH Hamburg l Juni 2011
3 Services Overview Construction CAD/CAM 3D-CAD construction Catia V5 Reverse engineering NC programming Tebis 3.4 Remote data transmission Model Construction Master patterns Cubing models Data control models Prototyp construction Pattern equipment GRP/CFRP processing Mold construction Press molds Foaming molds Vacuum-deep-drawing molds Laminating molds Stretch-drawing molds Tool Manufacture Drawing dies Stamping tools Embossing tools Cutting tools Calibrating tools Clamping devices Gluing devices Gauge Construction Testing gauges Measuring equipment Welding equipment Assembly jigs Measuring Technology CAQ Digitalization Measurement of free-form surfaces First sample test report Design Model Construction Rapid Prototyping Trade Fair construction 2D/3D engravings 3D scanning Plastic Joining Technology Sonotrodes Welding guns Hand lever presses Entry of articles measurement report Customer service Spare parts service Reconstructions/ expansion Laboratory/ tests for pilot and small batch production Lúhr l Modell- und Formenbau GmbH Hamburg l Juni 2011
4 Construction & Programming
5 Construction & Programming CAD/CAM-Systems At our modern CAD/CAM workstations components are designed and prepared three-dimensionally for manufacture. Our construction department is linked to clients worldwide in order to access data online, process and further develop it and make it available again to our clients. CATIA V5 is the main system in our company. Software Catia V5 Tebis V3.4 3D/2,5D 3D-CAD construction Reverse engineering NC programming Remote data transmission Ill.: Catia V5 construction of a cubing model Lúhr l Construction & Programming Hamburg l Juni 2011
6 Construction & Programming CAD/CAM-Systems Contact - CAD: Axel Fischer Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Vilktor Maul Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Contact - CAM: Sven Setzermann Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Ill.: NC cutting programming with Tebis 3.3 Lúhr l Construction & Programming Hamburg l Juni 2011
7 Model Construction
8 Model Construction Overview We manufacture all types of models and prototypes in various scales or full-scale for the aviation and automobile industries. We process metal, wood, cast resin, GRP, CFRP, as well as thermoplastics and thermosetting plastics. Cubing models Prototype construction Master patterns Functional models Illustrative models Pattern equipment GRP/CFRP processing Ill.: Interior/ exterior model Ill.: Data control model Ill.: Headlight Ill.: Illustrative model of aircraft interior Lúhr l Model Construction Hamburg l Januar 2011
9 Model Construction Overview Contact: Heiko Reising Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Ill.: Rear section cubing model Ill.: EPS natural model for the aviation industry Volker Rütten Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Reiner Dillwald Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Ill.: Data control model in 5-axis cutting process Ill.: Front section - tram Lúhr l Model Construction Hamburg l Januar 2011
10 Mold Construction, Tool Manufacturing & Gauge Construction
11 Mold, Tool and Gauge Construction Cutting Technology In the area of tool manufacturing, Lúhr works on complex molds, devices and components for the automobile and aviation industry. Each component is precision-made with state-of-the-art manufacturing equipment. With up to 6-axis programmable CNC processing machines, dimensions of X=3.500 Y=1.000 Z=0.750 and up to 10 tons can be processed. The use of high-speed cutting (HSC) reduces the processing time and increases quality. Reduced cutting force places less strain on material leaving their specific characteristics intact, thus attaining improved surface quality. In addition, large components can be cut from just one piece. Ill.: Aluminum stretch-drawing mold for Airbus A380 Lúhr l Mold Construction, Tool Manufacturing & Gauge Construction Hamburg l Juni 2011
12 Mold, Tool and Gauge Construction Mold Construction Mold Construction Press molds Foaming molds Vacuum-deep-drawing molds Laminating molds Tool Manufacturing Drawing dies Stamping tools Embossing tools Cutting tools Calibration tools Clamping devices Gluing devices Gauge Construction Control gauges Measuring equipment Welding equipment Assembly jigs Ill.: Laminating mold Ill.: Stretch-drawing mold for an aircraft body Ill.: Control Gauge I - panel Ill.: Rear foaming mold Ill.: Gluing device for an aircraft wing flap Ill.: Control Gauge I panel with various simulation modules Lúhr l Mold Construction, Tool Manufacturing & Gauge Construction Hamburg l Juni 2011
13 Machinery Model and Mold Construction Make/ Model Drive Hedelius BC 100 HSC Heidenhain itnc 530 Hedelius CF 100 HSC Heidenhain TNC 430 Hedelius CB 70 HSC Heidenhain TNC 430 Hedelius CB 70/40 Heidenhain TNC 430 Depomill 5 axes HSC Heidenhain TNC 430 M Seiger SLZ 500 E (lathe) Heidenhain Manual Conventional milling Conventional milling Paso P20T (engraver) Processing Range (mm) X max Y max Z max Contact: Heiko Reising Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Reiner Dillwald Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Lúhr l Mold Construction, Tool Manufacturing & Gauge Construction Hamburg l Juni 2011
14 Measuring Technology & Quality Assurance
15 Measuring Technology & Quality Assurance DIN EN ISO 9001:2008 Lúhr Modell- und Formenbau is working according to DIN EN ISO 9001:2008 certification and fulfils therewith the most stringent requirements and quality standards in production and technique. Published by the International Organization for Standardization the DIN EN ISO 9001:2008 specifies requirements for a quality management system where an organization demonstrates its ability to consistently provide product that meets customer and applicable statutory and regulatory requirements enhances customer satisfaction through the effective application of the system, including processes for continual improvement of the system and the assurance of conformity to customer and applicable statutory and regulatory requirements. The certification is executed by accredited laboratories and is subjected to special regulations. Lúhr l Measuring Technology & Quality Assurance Hamburg l Juni 2011
16 Measuring Technology & Quality Assurance Measuring Room Digitalization Measurement of free-form surfaces First sample test reports Air-conditioned High safety standard Video surveillance Just-in-time measurements Ill.: Stretch-drawing mold on the Zeiss SMM-D-CNC measuring system Lúhr l Measuring Technology & Quality Assurance Hamburg l Juni 2011
17 Machinery Quality Assurance Make/ Model Stiefelmayer Duplex Stiefelmayer Faro portable measuring arm Measuring Range (mm) X max Y max Z max Radius Contact: Thomas Jentzsch Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Dirk Enig-Thierbach Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Lúhr l Measuring Technology & Quality Assurance Hamburg l Juni 2011
18 Design Model Construction & Rapid Prototyping
19 Design Model Construction Overview Ill.: Design model of a quadrocopter Ill.: Model of a tile presentation system Ill.: Design model of a food testing device Lúhr l Design Model Construction & Rapid Prototyping Hamburg l Juni 2011
20 Stereolithography Application Design prototypes Concept models master patterns for sand and precision casting master patterns for vacuum casting Mold manufacture thermoforming Small batch production Models for fit and function tests + good surface (structures) + high dimensional stability + transparent material (inner construction visible) Ill.: Application examples for stereolithography Lúhr l Design Model Construction & Rapid Prototyping Hamburg l Juni 2011
21 Selective Laser Sintering Application Design / concept models master patterns for sand and precision casting & vacuum casting Mold manufacture thermoforming Models for fit and function tests Small batch production End products Orthoses + Best material properties + Wide material spectrum + Good dimensional stability + Series production/ end products Ill.: Application examples for selective laser sintering Lúhr l Design Model Construction & Rapid Prototyping Hamburg l Juni 2011
22 Fused Deposition Modeling Application Glue gun principle Functional prototypes Prototypes with low surface demands Bulky, thick-walled components + good rigidity Ill.: Application examples for the fused disposition modeling process Lúhr l Design Model Construction & Rapid Prototyping Hamburg l Juni 2011
23 3D Printing Application Concept/ design models Presentation models Architecture models Functional testing models Model for finite element analysis Molds for metal casting + very fast process + low-cost materials + color presentation Ill.: Application examples for 3D print Lúhr l Design Model Construction & Rapid Prototyping Hamburg l Juni 2011
24 Design Model Construction Additional Services 2D/3D engraving 3D scanning Individual promotional items in 3D Advertising displays and signs Contact: Timo Engelmann Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Ill.: Engraved titanium rings Lúhr l Design Model Construction & Rapid Prototyping Hamburg l Juni 2011
25 Plastics Joining Technology/ Ultrasonic Welding
26 Digital Ultrasonic Generators DSG Series Digital Innovation Ever greater demands are placed on the quality of welded, riveted or cut plastic. In order to satisfy these demands, we have developed a new generation of ultrasonic generators. Digitally controlling all the parameters affords the greatest precision and stability. Negative influences, such as temperature, component tolerances and aging are a thing of the past. An innovative control circuit reliably protects the semiconductor even in the event of a short circuit, thus preventing breakdowns. The removable LCD graphic display enables the separate installation of a control and power element. Ill.: DSG 1520 in single housing DSG 440/1520/1522 in multiple housing Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
27 Digital Ultrasonic Generators DSG Series Transistor amplifier Digital frequency control Intelligent cooling system Removable operating control element High no-load safety Softstart Large LCD graphic display Modular assembly Interface RS 232 / 485 Gateways for various industrial bus systems Subject to modification of technical changes DSG Series Supply voltage (volt) (AC 50/60 Hz) Current consumption (A) (max., effective) Operating frequency (khz) Power output (watt) (max.) Amplitude consistency (%) HF output voltage (Volt) Dimensions (per module) Weight (kg) 440/ / 110 6,0/ 12,0 1520/ / / /22 20/22 20/ / ,0 12,0 20,0 10, H: 173 mm B: 71 mm T: 420 mm H: 173 mm B: 71 mm T: 420 mm H: 173 mm B: 71 mm T: 420 mm H: 173 mm B: 71 mm T: 420 mm H: 173 mm B: 71 mm T: 420 mm 3,0 3,2 3,3 4,5 3,2 Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
28 Ultrasonic-Converter USK Lúhr ultrasonic converters transform the high frequency electrical energy produced by the generator into mechanical oscillation. All converters are equipped with carefully selected piezo-ceramic discs. This technology permits conversion with virtually no energy loss. The sturdy construction of the ultrasonic heads guarantees a high durability. The working frequencies are in the ultrsonic range above the audibility threshold. Ill.: USK 840, 1022, 1530, 1020, 440 Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
29 Ultrasonic-Converter USK Sandwich type piezo-ceramic transducer Central mounting Fully encapsulated High strength Titanium end masses Brass casing Short design length Zero tolerance force transducer between head and press owing to mechanical zero point location Plug-in coaxial lead to generator Longer coaxial leads from generator to ultrasonic converter are possible 100 % duty cycle with air cooling Converter type USK Working frequency (khz) Input power (Watt) Dimensions (Ø x L) Weight (kg) Suitable generators Ø: 47,8 mm L: 69 mm 0,66 0,54 1,0 2,5 DSG 440 ULC 440 B ULC 440 P Ø: 47,8 mm L: 88 mm DSG 440 DSG 840 Ø: 56 mm L: 122 mm Ø: 89 mm L: 133 mm DSG 1530 DSG 1520 DSG 2220 DSG 4020 Subject to modification of technical changes Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
30 Ultrasonic Welding Gun USH 40 The ergonomically perfected Lúhr welding gun enables the fast joining of plastic injection molding or deep-drawn components with its ultrasonic welding process. The small design enables welding, even in hardto-reach places. Flexible use, even for extremely diverse welding planes can be realized at low cost. The robust design has proven itself, even under extreme production conditions. Ill.: USH 40 with USK 840 and sonotrode Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
31 Ultrasonic Welding Gun USH 40 Sturdy aluminum housing Ergonomic handle Modern design Small and handy design Quick sonotrode exchange Easy positioning, even with asymmetrical sonotrodes Flexible system cable Light-weight Subject to modification of technical changes * longer cable upon request (max. 8.0m) Pistol Series Available generator power output (watt, max.) Operating frequency (khz) Joining time (Time switch option in the generator) Length of connecting cable (m)* Dimensions (ø x L x H in mm) Weight (kg) USH / keying by hand 3,0/5,0 55 x 98 x 200 0,45 Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
32 Ultrasonic Welding Stick USH 40i The round design of the Lúhr USH 40i welding gun enables the fast joining of plastics, as well as cutting material by means of ultrasonic. The ergonomic design affords gentle and flexible use. Ill.: USH 40i with sonotrode Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
33 Ultrasonic Welding Stick USH 40i Sturdy aluminum housing Small and handy design Integrated transducer For welding and cutting Easy positioning due to the round design Flexible system cable Light-weight Subject to modification of technical changes * longer cable upon request (max. 8.0m) Pistol Series Available generator power output (watt, max.) Operating frequency (khz) Joining time (Time switch option in the generator) Length of connecting cable (m)* Dimensions (ø x L x H in mm) Weight (kg) USH 40i keying by hand 3,0/5,0 45 x 150 0,45 Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
34 Sonotrodes One method of plastics joining technology is ultrasonic welding. For this purpose, we manufacture titanium, steel or aluminum sonotrodes for all frequency ranges using precise CNC processing. Each sonotrode is made to suit its individual welding task and optimized through rigorous testing in our laboratory. Ill.: Sonotrode in various sizes and contours Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
35 Additional Services Ultrasonic Welding Entry of articles/ measurement report Hand lever presses Customer service/service Spare parts service for all US components within 48 hours Reconstructions/ expansion of existing systems Laboratory/ tests for pilot and small batch production Contact: Bernd Hennings Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Jochen Hachmeyer Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Ralph Kampeter Tel.: + 49 (0) Fax.: + 49 (0) [email protected] Lúhr l Plastics Joining Technology / Ultrasonic Welding Hamburg l Juni 2011
36 References Airbus AKsys Audi A. Kayser Automotive Autoliv Becker Marine Systems Bentley Bertrandt Birkby`s Plastic Limited Borgers BMW Collins & Aikman Comtas Daimler AG Decoma International Draeger Dynamit Nobel EADS Factor Design Faurecia Flamm Aerotec Ford Frimo Technology Grammer Hella Hydro IAC GmbH Intier Automotive Jaguar Johnson Controls Johnson & Johnson Junker & Partner Kleta Architekten Lear Corporation Leister Lufthansa Technik Magna MöllerTech M-Racing Opel Peguform PFW Aerotec AG Plastal Premium Aerotec Porsche Rehau Rieter Rover Saab Seat Seeber (Röchling Automotive) Skoda Stankiewicz Steinway & Sons Visteon Volvo VW Webasto Lúhr l Modell- und Formenbau GmbH Hamburg l Juni 2011
37 Contact Lúhr Modell- und Formenbau GmbH Schützenwall House D Norderstedt Germany T + 49 (0) F + 49 (0) [email protected] Web: Management: Beate Lau, Hans-Joachim Kullick Lúhr l Modell- und Formenbau GmbH Hamburg l Juni 2011
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