Fully automatic air conditioning service! Bosch ACS 600, 601 and 650 for the workshop

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1 Fully automatic air conditioning service! Bosch ACS 600, 601 and 650 for the workshop

2 ACS 600, 601, 650: Air conditioning service units from Bosch u ACS 600 even the entry model is fully automatic u ACS 601 with printer for documenting your service u ACS 650 the solution for the highest workshop demands 2

3 Let the summer come: Bosch prepares the workshop for air conditioning service. Be cool in air conditioning service: The new ACS devices from Bosch allow you to benefit from the comfortable user interface, precision design and fully automatic work procedures. Air conditioning service from Bosch Air conditioning service benefits mainly workshops with special knowledge and correct devices. Air conditioners in the vehicle require regular maintenance. Therefore, there is a fast growing potential for competent air conditioning service. Driving comfort and safety through air conditioners Air conditioners are standard vehicle equipment: Nowadays over 60 percent of small cars and over 90 percent of middle class and premium range models are fitted with air conditioners. And the share increases every day. u For most small cars, an air conditioner can at least be retrofitted as an option. u The trend is increasing, both for passenger cars as well as commercial vehicles. u Sooner or later there will be no more vehicles without an air conditioner. Calculation example for turnover with air conditioning service Vehicle throughput per year 600 Total number Air conditioner fitting rate 70 % Potential annual air conditioning service 378 Vehicles with A/C Air conditioning service every 2 years 189 Assumed invoice value for air conditioning service Turnover per year 12,285 Assumed investment Turnover investment 8,085 Services performed 4,200 Air conditioning service equipment * ACS amortized after 65 Services performed * Air conditioning unit, special accessories, UV additive, oil High turnover, very low manpower requirements: Air conditioning service with Bosch ACS The calculation at the side shows: If a workshop uses all options in a professional manner, it can make a turnover of up to 12,000 euros during the 4-month season of air conditioning service. The device pays for itself even during the first season. The fully automatic air conditioning service equipment from Bosch makes air conditioning service easy and profitable for the workshop. Bosch has more know-how in this area than any others. 3

4 Air conditioning service: Devices for the professional Well-thought-out user concept: The ACS series The advantages of the ACS 600, 601 and 650 More added value, thanks to fully automatic air conditioning service u Fully automatic operation without manual shut-off valves increases workshop productivity. Well-thought-out user concept u Innovative trolley operable from one side u Color display and self-explanatory menu navigation u Good visibility of status indicators, also recognizable from a distance (360 view of service status) u Utility space for tools and workshop documents Manually configurable service u Each service process can be carried out individually as required ACS 600, 601 and 650: Safe and efficient for professional and cost-effective air conditioning service High standards of reliability, precision and environmental compatibility must be met whenever work is done on automotive air conditioning systems. Bosch has developed and produced new A/C service units for this purpose, the ACS 600, ACS 601 and the ACS 650, which operate fully automa-tically and therefore without manual shutoff valves. The units feature a maximum degree of automation, excellent ease of use and good value for money. ACS 600, ACS 601* The ACS 600 and ACS 601 are both suitable for fully automatic maintenance and repair work of automotive air conditioning systems in cars. Order number ACS 600 F002 DG2 4A0 ACS 601 F002 DG2 465 * ACS 601 (same design as ACS 600) with integrated printer 4

5 ACS 600, 601, 650: Air conditioning service for all requirements Color display provides a clear view Fully automatic performance of all work steps The units perform a wide range of functions fully automatically: refrigerant extraction and recycling, used oil drainage, evacuation and leak testing, fresh oil and UV additive injection as well as precise refrigerant recharging. Air conditioning service units from Bosch recognize automatically if sensors for pressure or load cells are missing or defective. They then interrupt the current operation immediately before further damage is caused. ACS 650 The equipment in the top range, ACS 650 is suitable for fully automatic maintenance and repair work on cars and trucks: u Standard series integrated protocol printer u Large internal refrigerant tank u Additional pressure gauge for monitoring internal bottle pressure u More powerful vacuum pump Clear and precise! Navigation made easy u 3.5" color display u Coherent menu structure and intuitive operation Speaks your language u Menu navigation in 29 languages A reliable vehicle database u Completely integrated vehicle database u Regular updates for new models possible u Quick selection for the last 10 vehicles serviced u Own vehicle database (e.g. regular customers) u Quick-start function Order number ACS 650 F002 DG

6 Check and adjust: Fully automatically or individually With fully automatically program execution, maintenance is carried out completely autonomously Fully automatic servicing of the air conditioning system Individually configurable servicing of the air conditioning system Step 1: Step 2: Step 3: Step 4: Step 5: Vehicle identification via database The refrigerant is evacuated out of the vehicle air conditioning system A deep vacuum of the system is performed with the automatic leak check Filling of the system with refrigerant, oil and UV contrast agent Service documentation by means of printout Step 1: Step 2: Step 3: Step 4: The refrigerant is evacuated out of the vehicle air conditioning system. Service parts can now be replaced (e.g. filters, dryers, valves) A deep vacuum of the system is performed with the automatic leak check Filling of the system with refrigerant, oil and UV contrast agent Service documentation by means of printout With full automatic process, no further inspection is required. Individual service process can be selected as required and worked individually. 6

7 How the air conditioner works: Functions for comfort and safety Air into the vehicle interior Expansion valve The compressor draws cold, gaseous refrigerant from the evaporator and forces it into the condenser. Service connection Low pressure Evaporator Fresh air blower Service connection In the condenser the gas is cooled under pressure by the head wind and is thus liquefied (condensed). In the dryer and collector cleaning and drying of the refrigerant takes place Compressor Refrigerant pressure sensor Condenser Head wind High pressure Dryer The expansion valve injects the cleaned refrigerant into the evaporator. The evaporator removes the evaporation heat from the circulating air. As it flows through, the air cools down and is directed into the vehicle interior. The air conditioner in the vehicle and its components The air conditioner: The working principle When the air conditioner is switched on with the engine running, the compressor draws cold, gaseous refrigerant out of the evaporator and forces it into the condenser. When compressed, the refrigerant heats up to approx C. The hot gas, which is now highly compressed, is cooled down in the condenser by the external air (head wind or additional blower) that flows past. When the pressure-dependent dew point is reached, the refrigerant condenses and is liquefied. Coming from the condenser, the completely liquefied refrigerant enters the fluid tank where it is collected. The refrigerant flows through the dryer, where any existing moisture and contaminants are filtered out. From the fluid tank, the refrigerant flows on to the expansion valve. Here, the highly pressurized, liquefied refrigerant is injected into the evaporator. In the evaporator, the liquefied refrigerant pressure drops and it evaporates. The evaporation heat is drawn from the air flowing past via the evaporator fins, causing it to cool. The refrigerant, which is now completely gaseous again, is drawn by the compressor again and compressed. Of interest to your customers: 4 good arguments for regular air conditioning service 1. Driving comfort and safety: A good climate in the vehicle interior allows you to concentrate fully on driving. 2. Environmental protection: Detection of defective air conditioners prevents loss of refrigerant. 3. Cost savings: Scheduled maintenance prevent complex repairs. 4. Pure air: During regular air conditioning service, also change the cabin filter. 7

8 For every need the right equipment Designation Order number Description UV leak detector kit Professional tool set for injection of an UV contrast agent and identification of leakage in the refrigerant circuit. Equipment supply: injector gun, 1 x UV cartridge, UV leak detection lamp, service hose, rapid coupling Electronic The electronic leak detector indicates leak detector refrigerant concentration by means of a loud audible signal. The brightness of the LED also visualizes the size of the leak. Its features include simple handling and two sensitivity levels. UV lamp Powerful 1-Watt leak detection lamp (internal battery) with 3 integrated (AA) batteries. Flex scope F 002 DG1 438 The Flex scope makes leak detection in concealed areas possible. Leakages in the air conditioner are made visible by a flexible endoscope. For this purpose, a UV lamp can be adapted directly on the ocular. Flushing adapter kit F 002 DG1 451 Special accessories kit for direct connection system (bypass) of air conditioning service hoses to the compressor's suction and pressure hoses. Also for bypassing expansion valves, compressors and driers with different connectivity options with hoses. Usage mostly with VW and Audi cars, also suitable for some other vehicles as well. Leak free connectivity depends on the personnel making the connection. Air conditioner F 002 DG1 427 Specifically tuned accessory for bypassing flushing connection expansion valves, compressors and driers. Usage with most of the vehicle air conditioning systems possible. The equipment supply includes special clamps with brass connectors and connectors for 3/8" service hoses. Leak free connectivity depends on the personnel making the connection. One hose provided with kit, extra hoses would be needed. 8

9 ACS 600, 601, 650: Special accessories Designation Order number Description Protocol printer F 002 DG1 449 Printer for retrofitting of ACS 600. Very simple installation. The printer is simply screwed in and the cables are connected. Service hoses F 002 DG1 458 Mostly suitable for large commercial 6m vehicles. The equipment supply includes red and blue service hoses with a length of 6 m. Cylinder adapter Necessary for filling the internal refrigerant bottle. Adaptable to all conventional refrigerant refilling containers. Service connections F 002 DG1 433 Special service coupling for connection Renault to Renault vehicles Service connections F 002 DG1 432 Special service coupling for connection for BMW E60, Ford, in difficult-to-access area in certain BMW, Volvo Ford, Volvo Digital thermometer For recording temperature directly at the ventilation shaft before and after air conditioning service. Temperature range from -50 C to 150 C 9

10 Well equipped for service with special accessories for ACS 600, 601 and 650 Designation Order number Description Dust protective F 002 DG 7402 Protects your air conditioning unit guard against dust and workshop contamination. The protective guard is suitable for use with the devices ACS 600/601 and 650. UV contrast agent UV contrast agent for leakage detection; suitable for the refrigerant R134a. UV contrast agent x 7.5 ml replacement cartridges for refill (10 x 7.5 ml) UV leak detection UV contrast agent F 002 DG x 30 ml replacement cartridges for refill (4 x 30 ml) UV leak detection Compressor oil F 002 DG1 440 The oil in air conditioners fulfills (ISO 46) several tasks. This includes, primarily, the lubrication of movable components. Suitable oils have high miscibility with the refrigerant. To prevent unnecessary Compressor oil F 002 DG1 452 damage to the air conditioner, it is (ISO 100) important to use only high-grade oils with good miscibility. Compressor oil F 002 DG1 453 The oils offered here meet these (ISO 150) requirements. Universal flushing F 002 DG1 445 Set includes a variety of adapters for indiviadapter set dual air conditioning component flushing example condenser. Also can be used as bypass connector when hoses are used with the kit. Ideal for removing oil from the system. Flexible use with various adapter options. Leak free connectivity depends on the personnel making the connection. UV lamp F 002 DG1 430 Powerful leak detection lamp with current (operated by supply via battery clamps vehicle battery) Equipment supply: UV lamp, UV safety goggles, connection adapter Calibration weight F 002 DG1 416 The calibration weight is required to calibrate the oil bottle and UV dye load cells. The calibration weight for the fresh oil, used oil and UV dye is the same 10

11 ACS 600, 601, 650: Technical data Service processes ACS 600 ACS 601 ACS 650 Refrigerant extraction and recycling automatic automatic automatic Draining old oil automatic automatic automatic Evacuation / creating vacuum automatic automatic automatic Vacuum check / Leak check automatic automatic automatic Fresh oil and UV additive filling automatic automatic automatic Refrigerant filling automatic automatic automatic Flushing function Operation and display ACS 600 ACS 601 ACS 650 Process control via display via display via display Display 3.5 color display 3.5 color display 3.5" color display Pressure gauge for HP / LP (100 mm) Pressure gauge for internal bottle pressure Manual evacuation time adjustment Protocol printout on printer optional Status display visual and audible visual and audible visual and audible Maintenance tasks display Integrated vehicle database Recovery / Recycling / Filling ACS 600 ACS 601 ACS 650 Refrigerant R134a R134a R134a Internal reservoir (refrigerant bottle) 12 l 12 l 21.5 l Suction capacity (refrigerant) 18 kg / h 18 kg / h 18 kg / h Vacuum pump power 4 m 3 / h 4 m 3 / h 8 m 3 / h Filter drier capacity 150 kg 150 kg 150 kg Refrigerant filling accuracy* +/- 10 g +/- 10 g +/- 10 g General device data ACS 600 ACS 601 ACS 650 Weight approx. 105 kg approx. 105 kg approx. 110 kg Dimensions (W x H x D) in mm 585 x 1170 x x 1170 x x 1170 x 730 Mains voltage 230 V 230 V 230 V Service temperature 5-50 C 5-50 C 5-50 C Equipment supply ACS 600 ACS 601 ACS 650 Service hoses HP / LP (3 m) Rapid couplings HP / LP Oil and UV additive bottles (3 pieces) Fresh oil bottle for second oil type optional optional Operating instructions in 13 languages Dust protective guard optional optional Protection set (gloves, goggles, cap) Order number F 002 DG2 4A0 F 002 DG2 465 F 002 DG2 400 *On standard equipment, as defined under standard test procedures Complete solutions from Bosch for air conditioning service Modern air conditioners are frequently equipped with a control unit. Apart from mechanical tasks at the air conditioner, fault memories and control unit data must also be read out. Bosch offers the ECU diagnostics devices from the KTS series for this purpose. Specified data and maintenance schedules are provided by the workshop software ESI[tronic]. 11

12 AA-DGP/MKT WAW 4300 EN The right to make changes of a technical nature and to alter the range on offer is reserved Bosch: Skilled partner for workshop business Developments from Bosch stand for innovative progress in automobile manufacturing Geared to the growing proportion of electronics in the vehicle, Bosch offers workshops the suitable test equipment for all sizes of company and service concepts. Sturdy, innovative, state-of-the-art automobile technology: Computer-assisted diagnosis systems help in finding any fault more quickly and more reliably. The modular layout using futureoriented technologies enables broad networking and efficient use of comprehensive information from the ESI[tronic] software. Mobility and user-friendly user guidance support the workshop in reliable and timesaving diagnostics. ECU Diagnostics KTS Engine System Testing FSA Emission Analysis BEA Diesel System Testing EPS Battery Service BAT Air Conditioning Service ACS Wheel Alignment FWA Tire service TSE Where to find Original Bosch Quality: Brake Testing BSA Robert Bosch GmbH Automotive Aftermarket Business Unit Diagnostics Plochingen Germany

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