VetcoGray Specialty Connectors & Pipe

Transcription

1 GE Oil & Gas Drilling & Production VetcoGray Specialty Connectors & Pipe For land, platform, jackup, floater and deepwater applications GE imagination at work

2 Specialty connectors & pipe Oil and gas wells are being drilled deeper all the time, which subjects drilling, completion and production equipment to more extreme pressures, temperatures, fluid velocities, corrosive environments and unstable geological formations. In these conditions, specialty connectors and pipe are fundamental lifelines, not only for a well s productivity, but for environmental health and safety. Pipe and connector materials must resist these conditions. Seals must be impermeable and easily made. Reliability of this equipment is critical to the success of the overall operation. GE Oil & Gas solutions Although a pipe may be considered simple or low-tech, the engineering that ensures its reliability in the hole must be anything but. Our designs use higher grade materials for more robust performance and advanced metal-to-metal sealing for high reliability under extreme pressures and temperatures. Our products enable quick, accurate stabbing and virtually eliminate cross-threading in the case of threaded connectors. Our conductor and casing connectors are designed and verified by extensive testing and analysis for compatibility with the strength and capacities of the pipe. With an inventory and global supply chain structured with speed in mind, operators can take full advantage of timely rig subleases to leverage new drilling opportunities. Our entire portfolio is designed with flexibility in mind covering a wide range of applications with standardized products and running tools. Drawing on decades of experience, our complete system approach continues to deliver fast, simple and economical conductor and casing joint make-up for the most demanding operations.

3 Pioneers of connector excellence GE Oil & Gas provides the complete range of VetcoGray specialty connectors, with a product heritage of industry-wide success dating back to the 1970s, particularly for extreme deepwater applications. Responsive service to save rig time Our portfolio includes both threaded and mechanical products all precision connection systems that simplify makeup of large diameter casings (usually 18-42") to save valuable rig time. They are sought after around the world for challenging drilling projects including highly deviated wells, gas wells and high current environments with fatigue loadings. Our VetcoGray conductor and casing connectors are designed and verified by extensive testing and analysis for compatibility with the strength and capacities of the pipe, as well as the most extreme operating conditions. Innovation Now We have a well-established history of technological innovation that spans decades of proven infield successes in every application area and region of the world. Single-source solutions We offer the industry s widest range of connector products as well as a variety of drilling equipment so you can always count on us for viable solutions no matter what challenges you face. This singlesource advantage also gives you greater control over delivery times and overall specifications. As part of our Innovation Now customer focus and commitment, GE Oil & Gas regularly exploits the most advanced technologies to continuously improve performance and productivity for our customers. RL-4S/-1S RL-3M RL-4F RL-2HCX 3

4 Designed for the worst conditions Precision analysis methodologies We employ 2D and 3D finite element analysis (FEA) to optimize the connector design. Our stress analysis provides a more accurate assessment of protection against excessive yielding with consideration of large deflection. Our analysis model simulates the configuration of the wellhead and casing system with appropriate components, gap spacing between components, soil interaction, cement levels and all associated loads. Extensive simulation of field conditions Analysis is performed with applied loads varying over the full range of the fatigue load to determine the reacted stresses at critical locations. The fatigue damages of the critical locations are estimated by the reacted stresses, stress concentration factors and S-N curves (alternating stress versus number of cycles to failure). Our simulations cover the loads imposed by the environment including wave and current, vessel motion and riser tension. Through this exhaustive process, we take every possible opportunity to improve our product designs reducing risk and cost for our customers, and increasing their productivity. 4

5 Delivering the best performance Reliable and efficient operation The seal integrity and robustness of our VetcoGray connectors make them the most trusted and technologically advanced in any application. Quick, accurate stabbing and virtual elimination of cross threading during initial engagement are ensured by the combination of the thread form and the tapered connector profile. A resilient seal in our threaded connectors ensures a high-pressure seal with optimal torque for increased operational safety and makeup reliability. Tailored to specific application needs We offer a complete system approach. Working together with our customers, we establish and design to precise specifications for each application, pipe size, coating, handling, circulation and installation. The net result is a highly reliable product line that optimizes the complete drilling operation. For drilling applications that require non-rotation, reusable, mechanical connectors, the Squnch Joint product line has become the choice of operators worldwide. 5

6 Meeting every challenge Pipe OD (inches) Multiple thread starts/fast makeup High bending High internal pressure High tensile strength for longer strings Fatigue applications RL-4S/-1S Threaded with anti-rotation tabs; ¼ turn fast makeup casing (RL-4S); 1⅓ to 2⅓ turn makeup (RL-1S) 16-28" RL-3M Threaded metal to metal seal gas tight casing, makeup in ⅝ to 1 turn. For deep water, harsh environments 20-22" RL-4 Threaded, ¼ turn fast makeup, designed for large OD, long string casing. Can be used for remote release of strings at the mudline through left-hand connectors 20-42" RL-4F/-1F Threaded, flush OD conductor, reduced bore. ¼ turn to makeup 24-36" RL-2HCX Threaded, high bending conductor with good fatigue performance 32-36" RL-4RB Threaded, ¼ turn fast makeup, economical conductor 36" RL-4HC High capacity, fast makeup, threaded economical connector 30-36" LS-2HP/LS-2HT/LS-2 Threaded economical connector with metal to metal seal and double o-ring option 16" ST-2HP/ST-2 Economical weight set squnch joint connector 30" ALT-2/ALT-2 HT Weight set squnch joint, premium connector 20-30" SR-20 High capacity and high fatigue, metal to metal seal connector, makeup using hydraulic clamp 26-32" 6

7 Flush OD Metal to metal seal for gas applications Double o-ring option for environmental isolation seal Preloaded connector Drivable Anti-rotation key/tab Weight set connection Land Platform/jack-up/offshore floater Deepwater floater/drill ship Deep wells 20" 26" * * Snap together 7

8 Everywhere you are Everything you need Houston, USA GE Center of Excellence for VetcoGray surface wellhead and flow-control equipment Engineering, R&D, manufacturing, fabrication, testing, assembly, service and support for the Gulf of Mexico and other western markets Overall area: 50 acres Manufacturing: 3.3 acres 2 Test and assembly: 32,500 ft 2 Fabrication: 30,000 ft 2 R&D: 12,750 ft surface and subsea wellheads, flow-control equipment, specialty connectors and pipe, capital drilling equipment and floating production systems Montrose, Scotland Macaé & Jandira, Brazil Spare parts and rental tools Repair, maintenance and testing Fabrication of specialty connectors and pipe Field services Jandira site includes advancedtechnology test pits surface and subsea wellhead systems, gate valves, chokes, actuators, specialty connectors and pipe, risers, mudline suspension systems, subsea production systems, TLP and spar systems, capital drilling equipment 8 Engineering, design and supply center for VetcoGray 16-48" specialty connectors and pipe, as well as other surface and subsea equipment for the North Sea, European, Mediterranean and Russian markets Manufacturing facilities include a fully equipped machine shop, two fabrication shops and a high bay for test and assembly Overall area: 13 acres Manufacturing: 1.2 acres Pipe yard: 7.4 acres specialty connectors and pipe, conductors and casing, subsea wellhead systems, capital drilling equipment, subsea production systems, integrated well services, field service and repair Aberdeen, Scotland GE Center of Excellence for VetcoGray subsea systems R&D, product development, engineering, design, assembly, testing and integration, repair and remanufacturing, rental systems and tools subsea trees and systems, surface wellheads and trees, chokes and valves, analysis systems Warsaw, Poland Engineering and test center serving European customers and providing 24/7 support around the globe Two environmental chambers rated for ºF, gas tests to 20,000 psi and hydro tests to 30,000 psi 2 One 65 ft floodable pit with same pressure test capacity as chambers Setting jack capable of 1.5 million lbs force engineering and R&D for subsea trees and manifolds, surface trees and flow control equipment; surface and drilling equipment support

9 Our drilling and production customers around the world must respond quickly to changing environments and operating conditions all of which are extreme with high associated risk. In response, we invest significant resources to maintain major manufacturing, engineering, testing and service facilities around the world. These sites are equipped with the most advanced resources and highly experienced domain experts with all the capabilities required to support every stage of project development. These facilities include advanced manufacturing and inspection technologies, Six Sigma, ISO and other quality-focused best practices that ensure consistent and reliable product and service delivery for every application. Through this network, we ensure that the right technologies and expertise are strategically located and always available to our customers in every region, for any challenge. Singapore GE Center of Excellence for managing and manufacturing surface wellheads and trees for extreme services Asia Pacific/Middle East Regional Headquarters Certified to ISO 9001, ISO and API Q1, and licensed to API 5CT 6A, 6D, 7, 16A and 17D Capabilities include a worldclass cladding cell, engineering experience in deep, corrosive, high-pressure gas and complex offshore systems Six Sigma quality facilities include upgraded block-cell and millturn machines with significant productivity benefits surface and subsea wellheads, flow-control equipment, capital drilling equipment Luanda, Angola Sonils Oil Service Center Regional Center of Excellence for drilling rental tooling Manufacture, assembly and test of subsea production equipment Offshore and surface wellhead and SCP support with large in-country team of Field Service Engineers Aftermarket support for full product range including spare parts Clean room for subsea control module (SCM) and valve assembly Self-contained calibration room Repair workshop with concreted yard to withstand 100 ton load Fully certified to ISO 9001 Overall area: 6.2 acres subsea production systems, field service and repair Onne, Nigeria Manufacturing, repair and field service support Rental tooling for subsea exploration and surface drilling wells Spare parts inventory for all our product lines Clean room for SCM and valve assembly, calibration room and stores extension Overall area: 4.4 acres subsea production systems, specialty connectors and pipe, field service and repair Jandakot, Australia GE Center of Excellence for Global Services Engineering, project management, field service and training maintenance, testing and integration of subsea control modules, IWOCS, manifolds and connection systems, trees and umbilicals Permanent FEED capabilities and three project teams, including 28 Field Service Engineers Overall area: 5 acres Hardstand area: 3.2 acres 2 Workshop: 34,260 ft (half dedicated to subsea technologies) 2 Training: 4,844 ft subsea control systems, field service and repair Batam, Indonesia GE Center of Excellence for manufacturing Located less than 2 km from the seaport in Batu Ampar Certified to ISO 9001, ISO 14001, OHSAS and licensed to manufacture API 6A, 17D products Batam Island is a customs-free trade zone, facilitating the quick and unrestricted flow of goods Overall area: 15 acres Manufacturing: 1.9 acres subsea wellheads, specialty connectors and pipe 9

10 Close to customers Far-reaching solutions Global Services The technologies and expertise distributed across our Global Services network are determined by practical industry needs. Our service shops are designed and continually refined with customer input to reduce costs and shorten delivery times in every region. Our customers take advantage of comprehensive inhouse capabilities, including precision machining, laser alignment for welding, AC/DC waveform submerged arc welding, advanced non-destructive evaluation (NDE) techniques including phased-array ultrasonic inspection and coordinate measuring machines (CMM). We also provide stocking programs to help customers with multiyear drilling plans and commitments. Just like our industry-leading manufacturing and engineering facilities, all our Global Services sites adhere to rigorous programs such as Six Sigma, ISO and other quality-focused best practices that ensure consistent and reliable product and service delivery for every application. Testing Our engineering, manufacturing and Global Services facilities are further supported by our world-class testing facilities in key locations around the world. All tests are performed and data analyzed by highly skilled specialists with extensive domain experience. Our resources include environmental chambers, test pit fixtures for extreme temperature and pressure conditions. We perform extensive functional, combined-load tests and gas tests compliant to ISO Load testing equipment includes tension, compression and bending test fixtures, bending fatigue test fixtures and a variety of pressure testing fixtures. Functional testing includes makeup, break-out and stabbing tests. 10

11 Call one of our regional offices for 24/7 emergency service From a network of more than 40 locations in over 30 countries, our highly experienced team delivers consistently high-quality performance on routine repair and field service activity as well as expertise and innovation when solving more complex customer challenges in some of the most demanding environments around the world. 11

12 GE Oil & Gas Drilling & Production Headquarters 4424 West Sam Houston Parkway North Houston, Texas P.O. Box 2291 Houston, Texas T F Drilling & Production Major Sales Offices: North America Houston, Texas T ge.com/oilandgas The information contained herein is general in nature and is not intended for specific construction, installation or application purposes. GE reserves the right to make changes in specifications or add improvements at any time without notice or obligation General Electric Company All Rights Reserved Latin America Rio de Janeiro, Brazil T Europe & UK Aberdeen, Scotland T +44 (0) Scandinavia & Caspian Sandvika, Norway T Australia Perth, Western Australia T +61 (0) Asia Pacific Jurong Town, Singapore T Middle East Doha, State of Qatar T Nigeria Victoria Island, Lagos, Nigeria T Angola/Sub-Sahara Africa Luanda, República de Angola T /7992 For complete contact information, please refer to our website. GE imagination at work GE_DP_SCP_032411