COUPLE WITH CONFIDENCE

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1 PIPE COUPLINGS (PTY) LTD PRODUCT MANUAL COUPLE WITH CONFIDENCE The Largest Manufacturer of Pipe Couplings, Flange Adaptors, Stepped Couplings, Dismantling Joints and related products in the Southern Hemisphere. Still Coupling since ARPAL ISSUE: 011

2 COMPANY PROFILE Established in 1962 the company is now the largest manufacturer of Pipe Couplings, Flange Adaptors, Stepped Couplings, Dismantling Joints and related products in the Southern Hemisphere. During the period to 1992 the company manufactured Viking Johnson products under a license agreement with the Victaulic Company of the U.K., the termination of which saw the emergence of KLAMFLE as a leading international brand name. KLAMFLE employs and utilizes eperts in the field of pipe jointing and sealing, making sure that our customers receive epert product development, design, quality, assistance and advice at all times. KLAMFLE is an ISO 9001:200 listed company, stringent raw material quality control, quality inspection at all phases of production and hydrostatic test facilities bare testimony to our emphasis on Quality Products. KLAMFLE products are manufactured in accordance with AWWA C in our 000sq m factory site which includes the following: Modern shot blasting facilities Modern fusion bonded epoy plants for spray and fluidised bed application State of the art CNC controlled sleeve rolling line Customised follower rolling machines, CNC controlled for high precision production and quality Latest plasma cutting equipment for fabricated specials KLAMFLE listings and international approvals include: RVA : Accredited listing by the Dutch Council for certification SANAS endorsed ISO 9001 listing ARPAL approved since August 2002 SANS South African Bureau of Standards Certification of Registration WRAS (Water Regulations Advisory Scheme) for Coatings WRAS (Water Regulations Advisory Scheme) for Rubber ARPAL 1

3 PRODUCT KEY FEATURES Hot rolled asymmetric steel T section free from welds providing integral strength. The offset T profile facilitates a perfect seal on the gasket and straight line bolt travel Profile rolled steel sleeve allows angular deflection of the pipe ends due to a thinner mid section, the rolled sleeve ends match the gasket profile eactly EPDM WRAS approved gaskets with self centering lip on Dedicated Products D and Square cup low carbon steel bolts which are also available in 30 and 316 SS Non toic WRAS approved fusion bonded epoy coatings and gaskets PRODUCT ADDED FEATURES Ranger Couplings can join pipes with the same or different pipe outside diameters Ranger Flange Adaptors are multi drilled and can accommodate most flange drillings Ranger gaskets allow for thermal epansion and contraction of up to 5mm per gasket Double and Full Sleeves can be supplied on Couplings and Flange Adaptors for GRP and HDPE pipes Harness Couplings to prevent pipe separation can be manufactured Fied or removable Centre Registers can be supplied with all couplings Products can be manufactured to accommodate 0 bar working pressure Products can be manufactured to accommodate metric and imperial dimensions Products can be coated in Red Oide, Fusion Bonded Epoy and Galvanized when required, alternative coatings to customer specification are available on request It is strongly recommended that the outside diameter of the gaskets are well lubricated with a non toic lubricant before the introduction of the pipe 2

4 RANGER COUPLINGS RANGER COUPLING Klamfle Ranger Couplings are designed to join pipes of various outside diameters with the same or different nominal bore. Ranger Couplings can be used as a straight or step coupling. Sizes: 50-0NB Ma Working Pressure 16 Bar RANGER COUPLING WITH STAINLESS STEEL SLEEVE Klamfle Ranger Couplings SSS are designed with a stainless steel sleeve and epoy coated end rings, the sleeve which comes into contact with the liquid is manufactured from 316 stainless steel and can be used where the media is etremely corrosive. Sizes: 50 - NB Ma Working Pressure 16 Bar RANGER END CAP Klamfle Ranger End Caps are manufactured from Ranger Couplings providing the versatlity of using them on a variety of different pipe materials and outside diameters Sizes: 50 - NB Ma Working Pressure 16 Bar NOM.BORE (mm/inch) 50/2 65/2.5 0/3 100/ 1/5 150/6 / 200/ 2/9 /10 /10 / / /1 00/16 50/1 500/20 0/2 PIPE O.D. RANGE APPRO MASS (kg) PIPE MATERIAL SUITABILITY STEEL (imperial+metric), UPVC, DI, CI, AC (imperial), ABS/DWV STEEL (imperial+metric), UPVC, DI, CI, AC (imperial), ABS/DWV STEEL (imperial+metric), UPVC, DI, CI, AC (imperial), ABS/DWV STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (imperial) STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (imperial) STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (cid), AC (imperial) STEEL (imperial+metric), UPVC, CI, AC (imperial) STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (cid), AC (imperial), GRP STEEL (imperial+metric), DI, AC (cod), AC (cid), AC (imperial) STEEL (imperial+metric), UPVC, AC (cid) STEEL (imperial+metric), UPVC, DI, CI, AC (cod), AC (cid), AC (imperial), GRP STEEL (imperial+metric), UPVC, DI, GRP STEEL (imperial+metric), DI, AC Class DI, GRP, AC Class 6 DI, AC Class 6 and DI, AC Class 6 and, UPVC DI, AC Class 6 and DI, AC Class 6, Imperial CI/CL 3

5 RANGER STEP COUPLING Klamfle Ranger Step Couplings are designed to join pipes of various outside diameters with the same or different nominal bore. Sizes: 50 - NB Ma Working Pressure 16 Bar NOMINAL BORE PIPE OD RANGE APPRO MASS (kg) 50/ / / / / / / / / / / / / / / / GRIPPER COUPLING Klamfle Gripper Couplings are designed to resist end pullout on PE and PVC pipes, it is the fastening action of the gripper rings that secure the coupling onto the pipe resisting end pullout Sizes:, 0, 100, 150 NB Ma Working Pressure 16 Bar NOMINAL BORE PIPE OD RANGE APPRO MASS (kg)

6 DEDICATED COUPLING Klamfle Dedicated Couplings join pipes of the same outside diameter, couplings up to 32mm OD are delivered pre-assembled, larger sizes are delivered ready for site assembly. Sizes: NB (Please contact Klamfle for sizes above 2000NB) Working Pressure 16 Bar (Please consult Klamfle for pressures up to 0 Bar) KLAMFLE HARNESSED COUPLINGS One method of preventing pipe separation is the use of a harness assembly, consisting of lugs for welding to steel pipes and restraining tie rods. Cast iron pipes can sometimes be harnessed through the use of additional flanges cast onto the pipe ends. KLAMFLE ANCHORED COUPLINGS With brackets welded to the centre sleeve, couplings can be bolted directly to the supporting structure. Brackets are designed to withstand the thrust produced by maimum angularity and will support a 10m long pipe full of water (up to DN 1 500mm) We recommend the use of locating centre registers with anchored couplings to help resist pipe movement. On steep slopes, special consideration should be given to anchorage. A B KLAMFLE CENTRE REGISTER The centre sleeve can be supplied with or without internal centre register studs. The registers provide a locating stop to centre the coupling which facilitates the laying of long pipe runs. Centre registers also prevent the possibility of the coupling creeping at positions where there are continual aial movements. KLAMFLE Centre registers are of two types: A (from mm) removable, used where the coupling can be moved along the pipe to allow the pipe to be inspected, and B (all sizes) fied, used where there is no need to remove couplings. DEDICATED STEP COUPLING Klamfle Dedicated Step Couplings are supplied where pipe ends of different outside diameters have to be connected, Step Couplings will also accommodate the different outside diameters of pipes with different materials of construction with a common nominal bore. Sizes: NB Working Pressure 16 Bar (Please consult Klamfle for pressures up to 0 Bar) 5

7 DISMANTLING JOINT Klamfle Dismantling Joints are a double flanged composite fitting featuring a telescopic action between a flanged spigot and flange adaptor. The joint is designed to provide longitudinal adjustment in flanged pipe systems. Dismantling Joints provide a simple method for the installation and removal of flanged valves, pumps, flow meters, flanged pipes and pipe fittings. Sizes: NB (Please consult Klamfle for sizes above 2000NB) Working Pressure 16 Bar (Please consult Klamfle for pressures up to 0 Bar) A SPIGOT PIECE DRILLING SPECIFICATION VALVE OR FLANGED END B END RINGS TO BE SCALLOPED TO ACCOMODATE TIE RODS B VALVE OR FLANGED END C D H NOMINAL BORE OF JOINT FLANGE PN RATING SPIGOT PIPE O.D. +/- SPIGOT PIPE WALL THICK C SPIGOT LENGTH INCLUDING FLANGE B ADAPTOR & SPIGOT FLANGE THICKNESS H MIN LENGTH OF JOINT C + D RECOM. JOINT LENGTH H MA LENGTH OF JOINT TIE ROD QTY L A TIE ROD LENGTH APPRO MASS (bar) (kg) /16 /16 /16 /16 /16 / M16 M16 M16 M16 M16 M20 M20 M20 M20 M2 M20 M2 M20 M2 M2 M2 M2 M2 M2 M30 M2 M33 M2 M33 M30 M36 M30 M36 M33 M39 M36 M5 M39 M5 M5 M52 M5 M52 M5 M

8 RANGER FLANGE ADAPTOR Klamfle Ranger Flange Adaptors are designed to join pipes of various outside diameters to flanged valves, pumps, flow meters, flanged pipes and fittings. Ranger Flange Adaptors are manufactured using a multi drilled flange to accommodate most drilling tables. Sizes 50-0NB Ma Working Pressure 16 Bar NOM. BORE (mm/inch) PIPE O.D. RANGE APPRO MASS (kg) FLANGE DRILLING COMPATIBILITY 50/ mm: BS 10 Table D,E, & F: ANSI 150: BS50: 6/3, 10/3, 16/3. SABS 13: 0/3, 1000/3, 10/3 65/ mm: BS 10 Table F: BS50:10/3, 16/3: SABS 13:1000/3, 10/3 0/3 100/ 1/ mm: BS 10 Table D,E, & F: ANSI 150: BS50: 6/3, 10/3, 16/3. SABS 13: 0/3, 1000/3, 10/3 100mm: BS 10 Table D,E, & F: ANSI 150: BS50:10/3, 16/3. SABS 13: 1000/3, 10/3 1mm: BS 10 Table D,E, & F: ANSI 150: BS50: 6/3, 10/3, 16/3. SABS 13: 0/3, 1000/3, 10/3. 150/6 / 200/ /10 / mm: BS 10 Table D & E: ANSI 150: BS50: 10/3, 16/3. SABS 13: 1000/3, 10/3. 200mm: BS 10 Table D & E: ANSI 150: BS50: 10/3, 16/3. SABS 13: 1000/3, 10/3. 200mm: BS 10 Table D & E: ANSI 150: BS50: 10/3, 16/3. SABS 13: 1000/3, 10/3. mm: BS 10 Table E: BS50: 10/3, 16/3. SABS 13: 1000/3, 10/3.,, TABLE D & E / ,, TABLE E, ANSI 150 lb / , 00/16 50/1 500/20 0/ ,,,, ANSI 150 lb,, ANSI 150 lb DEDICATED FLANGE ADAPTOR Klamfle Dedicated Flange Adaptors are manufactured to join plain ended pipe to flanged valves, pumps, flow meters, flanged pipes and fittings. The thickness of the flanges will not necessarily be the same as the mating flange due to the fact that the flange of the Flange Adaptor will not be subject to the full end or side thrust, most of which is absorbed by the fleibility of the rubber gasket. Dedicated Flange Adaptors can also be restrained to alleviate end pullout. Sizes: NB (Please consult Klamfle for sizes above 2000NB) Working Pressure 16 Bar (Please consult Klamfle for pressures up to 0 Bar) KLAMFLE RESTRAINT FLANGE ADAPTORS KLAMFLE STEPPED FLANGE ADAPTORS

9 OD OD ID GRIPPER FLANGE ADAPTOR Klamfle Gripper Flange Adaptors are designed to resist end pullout on PE and HDPE pipes, it is the fastening action of the Gripper Ring that secures the Flange Adaptor onto the pipe resisting end pullout. Sizes: 50 - NB Ma Working Pressure 16 Bar NOMINAL BORE PIPE OD RANGE APPRO MASS (kg) FLANGE DRILLING PN10/ PN10/ PN10/ PN10/ PN10/ PN10/ PN10/16 PN PN PN16 SHOULDERED COUPLINGS KLAMFLE Shouldered Couplings are cast from ductile iron and manufactured in accordance with SANS 15. Shouldered Couplings are used on shouldered end pipes for various applications. L H NOMINAL BORE PIPE OD WORKING PRESSURE (Mpa) BOLT SIZE OD ID L H APPRO MASS (Kg) M M M M M

10 REPAIR CLAMPS Klamfle Repair Clamps (KRC) are designed with a UNIQUE 2 STAGE sealing arrangement to provide a repair means for small leaks in Steel, PVC, HDPE, DI & AC pipelines. The UNIQUE 2 STAGE sealing arrangement provides superior sealing capabilities enabling leaking pipes to be repaired more effectively and efficiently on site. Klamfle uses only 16 REPAIR CLAMPS to accommodate pipe outside diameters from to 30mm, making stocking more economical. The KRC is rated to a maimum working pressure of 16 bar for pipe outside diameters of less than 23mm and bar for pipe outside diameters over 23mm. REPAIR CLAMPS -SIZES NB RANGE WIDTH WIDTH WIDTH WIDTH 150mm 200mm mm 00mm MATERIALS OF CONSTRUCTION STRAP RUBBER CLAMP END COATING BOLTS/ NUTS/ WASHERS 30SS SBR SANS 633:200 DUCTILE IRON BSEN 1563:199 FUSION BONDED EPOY BSEN 6920 WRAS.6 EG BSEN 329:2000/BSEN 330:2000 9

11 JUNIOR COUPLINGS Klamfle Junior Products are a small bore product range specifically designed for the use on plain ended steel service lines. Sizes: 15-50NB Ma Working Pressure 16 Bar SIZE RANGE Junior Straight Couplings Junior Straight Couplings with Integral gripper rings Male/Female Junior Couplings Male/Female Junior Couplings with integral gripper rings Junior Tee Pieces Junior Tees with integral gripper rings Junior Repair Clamps Junior Repair Clamp with Tee Outlet mm mm 15-50mm mm 15- mm 15- mm 15-50mm 15-mm SOCKET STEEL FITTINGS Klamfle Socket Steel Fittings are available in all types of steel fittings and are manufactured by welding half Couplings to the end of the steel fittings. Bolts and nuts and not studs are used in the couplings, this ensures easy replacement of damaged fasteners. A profile plate and not lugs which are welded to the steel fitting to accommodate the tightening process are used. Sizes: 50-0NB Working Pressure 16 Bar 10

12 PIPE OUTSIDE DIAMETERS OF COMMON PIPE MATERIALS ALL DIMENSIONS ARE IN MILLIMETRES PIPE NOMINAL BORE mm inches STEEL BS 13 STEEL SABS 62 MEDIUM ma STEEL SABS STEEL ISO 200 SER STEEL API 5 L STEEL BS 30/ DUCTILE IRON ISO 31 : BS GRP (O.D. Can Vary by Manufacturer) ma ASBESTOS CEMENT C.O.D. (South Africa) ASBESTOS CEMENT C.I.D. (South Africa) ASBESTOS CEMENT C.I.D. (South Africa) ASBESTOS CEMENT C.I.D. (South Africa) ASBESTOS CEMENT C.I.D. (South Africa) ASBESTOS CEMENT C.I.D. (South Africa) ASBESTOS CEMENT C.I.D. (South Africa) ASBESTOS CEMENT METRIC BS 6 ASBESTOS CEMENT METRIC BS 6 ASBESTOS CEMENT METRIC BS 6 ASBESTOS CEMENT METRIC BS 6 IMP CAST IRON ASBESTOS CEMENT IMP CAST IRON ASBESTOS CEMENT CL6 CL CL1 CL2 CL30 CL36 CL15 CL1 CL20 CL CL AB CL CD UPVC, MPVC, PE, HDP THESE PIPES ARE QUOTED USING THE SAME DIMENSION FOR NOMINAL BORE AS PIPE OUTSIDE DIAMETER TO ASSIST US IN MAKING THE CORRECT PRODUCT SELECTION FOR YOU PLEASE PROVIDE AS MUCH OF THE FOLLOWING INFORMATION AS POSSIBLE (I) PIPE OUTSIDE DIAMETER OR PIPE MATERIAL AND CLASS (II) WORKING PRESSURE (III) MATCHING FLANGE DRILLING FOR FLANGE ADAPTORS AND DISMANTLING JOINTS (IV) PRODUCT IN SYSTEM (WATER, SEWAGE, CHEMICALS, GAS, AIR, OIL ETC) (V) FLUID / GAS TEMPERATURE IF AVAILABLE

13 ARPAL P.O. Bo 03 Luipaardsvlei 13 South Africa 52 Fransen Street Chamdor Krugersdorp 10 Tel: Fa: Website: PIPE COUPLINGS (PTY) LTD KLAMFLE PIPE COUPLINGS (PTY) LTD RESERVES THE RIGHT TO MODIFY THE SPECIFICATIONS AND INFORMATION CONTAINED WITHIN THIS MANUAL DUE TO PRODUCT RESEARCH, DEVELOPMENT AND IMPROVEMENTS