LIFE CYCLE ENGINEERING OF MINING AND INDUSTRIAL SITES
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1 LIFE CYCLE ENGINEERING OF MINING AND INDUSTRIAL SITES Barthel, L.-P. 1 ; Wolf, M.-A. 1 ; Will, M.; Baitz, M. 2 and Eyerer, P. 1 1 Dept. For Life Cycle Engineering; IKP, University of Stuttgart barthel@ikp2.uni-stuttgart.de 2 PE Europe GmbH
2 Life Cycle Engineering of Mining and Industrial Sites Overview The Department Life Cycle Engineering Introduction to LCA Acid Drainage/Leaching Land-use Summary
3 IKP, Department Life Cycle Engineering Overview Dept. LCE founded in 1989 by Prof. Dr.-Ing. Peter Eyerer Interdisciplinary team of 10 full time academic staff (Chemical, mechanical, environmental and process engineers; geo-ecologist) Industry and research projects on ecologicaleconomic-technical analysis and decisionsupport of products, processes and services Methodology development (Life Cycle Engineering and Sustainability, substance flow analysis, Indicators) Software and database development and maintenance ( software, DfE-tools)
4 IKP, Department Life Cycle Engineering Working fields and selected industry partners Automotive industry e.g. DaimlerChrysler, Porsche, Renault, Delphi,... Material industry e.g. Alcan, Borax, Falconbridge, Amplats, ThyssenKrupp... Construction industry e.g. Maxit, Heidelberger, Saint Gobain, STO, Electronics industry e.g. Motorola, Nokia, Bosch, LG Electronics, Sony, Chemical industry e.g. DOW Chemicals, BASF, DSM, PPG, Surface technology e.g. BASF, PPG, Dürr, DuPont Renewable resources as energy carriers, for automotive applications etc. Energy Supply e.g. NWS, NIRE/MITI, NorskHydro, Icelandic NewEnergy,... End of Life / Recycling e.g. DGfH, ECVM, Siemens, Noell, Thermoselect, Development of world-wide leading Software-System and databases together with partner PE Europe GmbH IKP and PE form together the world s largest LCA/LCE working group
5 From LCE to LCS Implementation of Life Cycle Sustainability methodology into 4 software Recursive system re-engineereing Data collection Data collection -->inventory -->inventory Data characterisation Data characterisation --> impact profile --> impact profile System assessment System assessment --> decision support --> decision support Decision Goal Goal and and scope scope Environmental Environmental interactions interactions Costs Costs Work-related Work-related social social aspects aspects Environmental Environmental profile profile (LCIA) (LCIA) Cost Cost structure structure (LCC) (LCC) Social Social profile profile (LCWT) (LCWT) Options: - Material / technology - Co-product utilization - Material & energy flow management - H&S at work - Continuing education - measures - Risk- management -... Technical Technical data data Technical Technical specifications specifications
6 Life Cycle Sustainability in product development Step-wise procedure in parallel to development achieves best feasible solution Technology Costs Environment Society Integrated decision support to R&D Output Output Output Output Input Input Input Input Resources mining and processing Production prelim. products Production Utilisation Disposal/ Secondary res.
7 The Life Cycle Approach as a part of the integrated Environmental Management Expert advise Tools Methods Information Support of decision making process -> Product development -> strategy in management and politics Scenario/prognosis analysis Electronic data collection forms for LCI LCA/LCE Inventory Impact assessment interpretation Methods for impact Assessment System analysis / simulation Database know how about materials, processes, systems LCA/LCE software e.g. 4 Economic analysis Environmental performance assessment Environmental Product Declaration Life Cycle Costing Social analysis EMS- Support (Site balances) External costs Technology & site benchmarking know how about environmental correlations
8 Life Cycle Engineering Development of Life-Cycle Simulation (LCS) Costs Environment Social responsibility/ decision -costs - material consumption - emissions - waste LCS causing Simulation of future developments in scenarios in parallel to the R&D phase time R&D, planning production
9 Current Difficulties Environmental Management-related Questions Energy efficiency Resource efficiency EU Directive on Mining Waste Responsibility towards stakeholders Environmental-related questions of customers
10 Current Difficulties Environment-related Questions Tailings- and mine waste management Water and waste water management Acid drainage Land-use
11 The LCA-Model Modeling an Ore Concentrator
12 The LCA-Model One process-step: The ball mill Thickness of the arrows shows the mass of the flows energy content
13 The LCA-Model View of a process A process in the model basically consists of a list of in- and outputs
14 Leaching of Tailings and Acid Drainage Precipitation Artificial Irigation Metal Recovery Tailings or other Residues Tailings Ground Water Impervious pad Ground Water Pond Damage Benefit PE GWP AP EP ODP Damage Benefit PE GWP AP EP ODP
15 Land use Occupation and transformation of a land area quality transformation occupation time useful life remediation
16 Land use Occupation and transformation of a land area quality transformation occupation time useful life remediation
17 Considered Effects of Land-use Erosion resistance Filtering, buffer, and transformation ability Ground water building function Drainage regulation Biotic yield potential Imission protection Ecotope building potential
18 Land use LCA-integrated Methodology Benefits With a LCA-integrated methodology the land-use is quantifiable a more differentiated picture of the environmental overall-situation is obtained a more precise control and sound management is possible
19 Sustainable Post-Mining Land Management Summary For Environmental Management a Life Cycle Approach should be employed to avoid neglecting or shifting of problems Engineered leaching processes have two effects: - Increase of recovery rates - Prevention of acid drainage Land use effects are important to be considered to make sustainable decisions. It can be done with the provided methodology
20 Contact For further questions, information, Thank you for your attention!! Leif Barthel University of Stuttgart Institute for Polymer Testing and Polymer Science (IKP), Department Life Cycle Engineering (LCE) phone:
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