Profitable manure handling starts here DeLaval manure solutions

Transcription

1 Profitable manure handling starts here DeLaval manure solutions

2 Right choice for your barn DeLaval manure systems contribute directly to the profitable running of your farm: from planning to hard-working products to service by qualified DeLaval technicians. Profitability Manure handling is a key point for the global revenue of your day-to-day operation. Clean barn environment helps you to keep good hygiene in your barn, reducing hoof problems and veterinary costs. Clean animals reduce milking preparation time in cleaning the udders of the cows, making the milker s time more efficient. Clean milking sessions secure milk quality and value. Efficient manure handling reduces ammonia lost to the air and keeps it available as a fertilizer that can be used rather than buying increasingly expensive synthetic fertilizers. Animal welfare With efficient manure handling you ensure low ammonia emissions and a clean barn and animals, which increase the welfare of your herd. Cow friendly design and efficiency is a constant focus for the large range of hard-working products and solutions from DeLaval. Environment If handled correctly, manure keeps its qualities as a fertilizer, while the environmental impact of phosphate, ammonia and methane emissions are reduced. Social responsibility Manual manure handling is unpleasant work carried out in high levels of dust and ammonia emissions. Mechanized handling improves working conditions and automation ensures that manure is handled in a manner that is appropriate to weather conditions etc. It is also an important way of minimizing smell and the risk of water contamination to keep neighbours and local authorities satisfied. Importance of a system approach DeLaval offers complete systems for all types of barns. These provide effective and reliable methods for handling all manure types and all barn layouts. This includes more advanced alley designs for VMS barns, loose housing, large operations, grassland systems and more. Integration Your complete manure handling system can be controlled by DeLaval barn system controller BSC. With a single, easy-to-use interface, you can synchronize your equipment to act as one integrated system. This increases efficiency and reduces energy wastage. You can also program your system to adapt to the weather conditions and set cow-friendly cleaning routines. Solutions for today and tomorrow Our manure systems can be a cornerstone of your farm s future. We make it possible for you to comply with local and national legislation and to reduce your farm s environmental impact. DeLaval manure systems are low on energy consumption, highly reliable and cost effective. Our systems approach allows you to increase your herd in a cost effective way while controlling the environmental impact.

3 DeLaval barn system controller Control all of your systems as one DeLaval Barn System Controller BSC lets you manage all aspects of your manure-handling as a single, integrated system. The BSC lets program your alley cleaning, gutter cleaning and manure transfer systems to work together. This can greatly increase your system efficiency and reduce your operating costs. The easy-to-use interface of the BSC lets you fine-tune your manurehandling operations to suit your farm needs. It also lets you program your system to automatically adapt to changing weather conditions. The benefits of the BSC extend beyond manure-handling. The same controller can also control your ventilation, lighting and cow-cooling systems a single controller for all of your barn systems. Integrate your system The BSC lets you control all your equipment as one integrated system. Up to four scrapers, cleaning solutions (cable, chain or hydraulic), four collection solutions (hydraulic or cable), four agitators and four pumps and presses up to 16 pieces of equipment all be operated as a single system. The benefits of synchronising your equipment as one integrated system are increased efficiency and reduced energy wastage caused by running systems when they are not needed. Choose the operation mode that suits your needs: Fully automated, sensor activated time schedule Continuous mode for intensive handling One time cycle mode when an extra cycle is needed Manual operation for hands-on operation A system that adapts to the conditions Different weather conditions affect manure-handling in different ways. If manure dries out or freezes solid, your whole system can come to a grinding halt. The BSC lets you program your system to react to changing weather conditions. Wind and temperature sensors inside and outside your barn feed directly into your BSC. This means you can program your system to activate different cleaning cycles and frequencies to suit the weather conditions. This functionality also helps you to protect the environment. Windy conditions can increase ammonia gas emissions. Programming your manure handling system to automatically increase cycle frequency when windy conditions are detected, can improve the environment both inside and outside your barn. It also ensures that ammonia forms nitrogen in the manure rather than the air. This improves its fertilizing potential reduces the requirement for costly synthetic nitrogen fertilizers. Naturally, all energy savings achieved by better control not only reduces costs but also reduces the total emissions from the power generation per liter of milk produced. With the BSC, you don t even need to be in your barn to be making smart decisions. Program your manure system to know which areas of your barn they should take extra care. After all, your cows are your most valuable asset. It pays to treat them with care.

4 DeLaval barn system controller Control at your fingertips Simple, touchpad controls make programming your BSC easy. You can program standard cycles for standard conditions and special cycles for special conditions. These are some of the program options that are available: Climate programs Frost Guard When temperatures fall: Program your system to increase cycle frequency to prevent manure from freezing solid. Wind Guard When wind levels increase: Program your system to increase cycle frequency to prevent excessive ammonia buildup (accessories not included). Dry Guard When temperatures rise: Program your system to increase cleaning cycle frequency to prevent manure from drying out. Cow kindness programs Obstacle detection Your BSC monitors the load on each scraper. If it encounters an obstacle, such as a cow on the ground, it automatically stops the scraper. After a pause it tries again, if the obstacle is still there, the BSC sounds an alarm. Low Speed Zone Busy areas: Choose areas where your scraper should slow down, such as walkways and high-traffic zones, to avoid accidents. Special Care Zone Sensitive areas: Some areas, such as calving areas, are too sensitive for automatic cleaning. Set your system to exclude these areas in the automatic cycle but to notify barn personnel to provide a manual override. Note: This function is only available with single alley cleaning solutions. Parking Zone Parking areas: Program your manure scraper to park itself out of harm s way when it is not operating. Choose a preferred resting location or multiple locations to suit the layout of your barn. Operation Programs Level control The BSC connects to level monitors (accessories not included) to ensure that your systems only work when they need to. When pits are full, agitation and transfer systems start. This prevents energy wastage and unnecessary equipment operation System cycle Synchronise all manure handling equipment to run only when they need to - increasing efficiency and reducing energy wastage.

5 DeLaval barn system controller Equipment range controlled by BSC Motor contactor box VFD Motor contactor box YD/Direct start Obstacle detection ACD 120c ACD AKD AHD HCR60 HGC60 CCS70 HTP60 PA (propeller agitator) ESP-EP400-EP500 (electric pumps) SP480-SL180-SMP60 (hydraulic pumps)

6 The flexible scraper system DeLaval cable alley cleaning systems DeLaval cable scrapers are simply built for profitable manure cleaning. DeLaval ACD c 180 DeLaval cable scrapers and drive unit systems are made for long hours of trouble-free operation. Their strength and capacity mean effortless cleaning of up to four alleys simultaneously. The drive s highly effective direct power transmission makes minimal demands on power consumption, maintenance and associated costs. A cable pulls the scraper smoothly back and forth. Efficient cleaning of the barn The cable range covers everything from small to large sized barn layouts and different types of floors. Smart controls give highly reliable operation and a secure system in case of obstacles. Cable systems offer a long stroke with multiple scraper installations. Core benefits Low energy consumption Very long alley length Silent operation

7 DeLaval cable alley cleaning systems Features General features DeLaval cable scraper systems have a range of features designed for long life and profitable manure handling. The range of solutions enables compact installation as well as very long alley operation. All systems present: Cow safety system Low power consumption Frequent cleaning gives better hygiene and better cow health Easy installation Advances cow friendliness Smart equipments features (see Barn System Controller) Component features Drive unit ACD All features of the drive units are designed for long life and safe operation of the system. The main component in the system offers: Low energy consumption: ACD70: 1.1 kw, ACD100: 1.1 kw, ACD180: 1.1 kw Heavy gearbox for maximum load Easy access motor mount Sealed reversing sensor Drive unit ACD120c The ACD120c is a compact drive unit for wall, floor or stand-alone installation. Flexible installation Auto-reverse system 0.55 kw motor per drive unit Corner wheels At each corner of the system, a wheel guides the cable around the barn. The large diameter of the corner wheel minimises wear on the cable. ACD120c corner wheels 300 mm corner wheels fixed or adjustable ACD corner wheels 480 mm diameter wheel Heavy-duty crushproof design Sled stop cable cleaner reduces manure build up in corner wheel Slack cable arm kit prevents cable derailment or crossing due to excess slack ACD120c ACD70 ACD100 ACD180

8 DeLaval cable alley cleaning systems Features Scraper The scraper blades are available in many configurations to fit the best need. The premium model, ACC, and the basic models, straight and V-blade scrapers. ACC scraper Cow friendly and minimal cow traffic disturbances Adaptable to sloped floor For all manure types: slurry, semisolid and solid. Straight and V-blade scraper Straight blade Available with steel blades or wiper edges Best choice for freezing conditions Opens and closes quickly Foldable to allow passage of tractors V-blade Available with steel or rubber wear blade Best choice for low maintenance Foldable to allow passage of tractors Cable and rope Cables are available in galvanised or stainless steel. The duracable is a braided plastic rope with superior wear resistance and offers exceptional cow safety. It is easy to install and repair. Control box for scrapers The control box manages your entire scraper system. Programmable for customised scraping cycles Obstacle detection for animal protection Current monitor to sense obstructions & motor overload protection Barn System Controller Barn system controller BSC is an integrated controller for all parts of your manure-handling system. Simple, touchpad controls let you program your manure-handling system to carry out cow friendly, weather-approriate routines that suit the layout of your barn. Straight blade scraper V blade scraper ACC scraper Basic control box Barn System Controller

9 DeLaval cable alley cleaning systems Planning and installation The following sample layouts demonstrate the high versatility and the optional cross channel position. Double alley with two scrapers and end manure slot. Drive unit ACD 70/100/180. Double alley with four scrapers and end manure slot. Drive unit ACD 70/100/180. Double alley with two scrapers and centre manure slot. Drive unit ACD 70/100/180. Four alleys with four scrapers and end manure slot. Drive unit ACD 100/180. Single alley with drive unit ACD120c. Double alley with drive unit ACD120c. Single alley with centre manure drop. Drive unit ACD120c. Cable scraper range ACC Straight steel Straight plastic V blade steel V blade plastic Manure type Slurry Semi-solid Solid x x x x Floor types Concrete Slatted Sloped Rubber Alley width m m m m m Technical data Scraper width: 1.2 to 5.2 metres Cable material: Galvanised or stainless steel Rope material: Nylon with special surface treatment Low load conditions ACD 120c ACD 70 ACD 100 ACD 180 Max. alley length 100 m 140 m 412 m 715 m Max. stroke length 100 m 70 m 106 m 180 m Operation speed 4.0 m/min 2.1 m/min 2.1 m/min 2.1 m/min Motor consumption 0.55 kw 1.1 kw 1.1 kw 1.1 kw

10 Power and reliability DeLaval hydraulic alley cleaning systems Big on performance, low on maintenance. DeLaval hydraulic alley cleaning systems do the dirty work all day long without needing your attention. Hydraulic drive system DeLaval hydraulic cleaning systems are made for tough conditions. They are flexible, compact solutions capable of handling large volumes of manure and very wide alleys. The power unit is connected to a hydraulic cylinder for each alley and a drawbar moves back and forth, moving the scraper along at a safe low speed. The robust design of all components gives extra high capacity and a long lifetime. Adaptable to the barn These cleaning systems work well on concrete and rubber flooring and even over slatted floors. Hinged arms on the scapers mean that these also clean sloping alleys properly. Performance is boosted by adaptable scraper blades which provide even better manure handling and cowfriendly features. DeLaval hydraulic alley cleaning systems deliver frequent cleaning with low power consumption and require minimal maintenance. Core benefits Flexible Powerful solution Single alley operation Adapted to all types of manure

11 DeLaval hydraulic alley cleaning Features General features DeLaval hydraulic alley cleaning systems have a range of features designed for long life and profitable manure handling. Flexible operation (single alley operation possible) Flexible installation (different alley length) Powerful hydraulic solution Few wear parts Long side wings for minimum disruption of cow traffic while reversing (DeLaval alley cleaner hydraulic ACH) Component features Hydraulic power unit The hydraulic power unit is designed for tough conditions and low maintenance. To meet the high demands the power unit is equipped with: High capacity filter Highly efficient and silent pump Hydraulic valve Cylinders Hydraulic cylinder specially designed for the dairy farm environment. Plastic-coated cylinder tube Hard-chromed piston rod Made of special steel and stainless steel bushings for the best durability Pushing or pulling cylinder for flexible installation Scrapers DeLaval ACH scraper Cow-friendly designed scraper with no sharp edges. Adaptable to sloped floor and alley coverage Exchangeable rubber blades for better cleaning performance DeLaval DM scraper Basic scraper for long alleys Robust construction Low maintenance DeLaval DW scraper Strong and robust construction for manure with a lot of straw. High capacity Floating blades for efficient cleaning Barn System Controller Barn system controller BSC is an integrated controller for all parts of your manure-handling system. Simple, touchpad controls let you program your manure-handling system to suit your specific barn layout. Every alley operation is controlled automatically via a system schedule. To protect your investment, the BSC monitors oil level and temperature to prevent system breakdowns. The ability to control several alleys at once and to have your system adapt to different weather conditions with different operating programs, makes the BSC a reliable assistant for your hydraulic scraper cleaning solution. Drive stations ACH scraper Hydraulic power unit Barn System Controller

12 DeLaval hydraulic alley cleaning Planning and installation The following sample layouts demonstrate the high versatility and the optional cross channel position. Different length of alleys Serial or parallel connection of cylinders. The scrapers will move all at the same time or one at a time. Cross channel at the end Cross channel in the middle Technical data DeLaval alley cleaner hydraulic ACH DeLaval slurry scraper DM DeLaval solid manure scraper DW Comparison table ACH DM DW Max. alley length 100 m 100 m 100 m Max. alley width 4.4 m 4 m 6.0 m Stroke length 480 mm 480 mm 1160 mm Power unit 2.2 kw 2.2 kw 4.0/5.5 kw

13 A solution with no weak links DeLaval chain scraper AKD80 AKD140 A simple, hard-working system that gives you many layout options. Heavy workloads A chain manure handling system combines the advantages of a wearresistant chain with a very versatile installation covering different alley lengths and cross channel positioning. The drive unit can be installed in a number of places in the barn, effortlessly taking care of heavy loads. Efficient operation A low-energy motor, high-load gearbox, chain tensioner device and pocket-type chain sprocket ensure long running and low maintenance. The system consists of the drive unit plus corner wheels, control box, chain and scrapers. The chain can run on top of the floor or in steel tracks Drive unit Core benefits Strong and robust construction Simple to handle and use Flexible installation Heavy loads of manure

14 DeLaval chain scraper AKD80 AKD140 Features Solution features Chain drive technology gives: Heavy endurance of the chain Flexible installation (different alley length) Low energy consumption The strong and robust construction of the entire system combines with a cow safety system to provide efficient and safe cleaning. Component features Drive unit The belt drive provides gentle start up and allows use of 0.75 kw standard motor. A high-load gearbox, chain tensioner device and pocket type chain sprocket ensure long running and low maintenance. Corner wheels Dura-core bushings have a long life and low maintenance. The sturdy welded box offers easy removal of the wheel, easy maintenance and a 44.5 mm shaft anchors the wheel. Scraper Straight blades for every application Open and close quickly Rollback centre blades and outer wings self adjusting for less wear Can operate in 16 degree angle for use in drier conditions V-blades for lowest maintenance Replaceable wear blades Steel or plastic wear blades Alley width Straight blades mm V blades mm Touch screen panel AKD80 and AKD140 Easily manages the entire system in line with your customised cleaning routines. Programmable Blade speed control Seasonal schedule memory Cow safety superior animal protection User friendly touch-screen Corner wheels Drive unit Touch screen panel AKD80 and AKD140 Scraper

15 DeLaval chain scraper AKD80 AKD140 Planning and installation Two models are available: one with a maximum stroke length of 80 metres and maximum chain length of 180 metres. The other goes even further, with a maximum stroke length of 120 metres and a maximum chain length of 300 metres. Drive unit AKD80 AKD80 AKD140 System layout End drop End drop End drop Max chain length Max no. of alleys Max no. of scrapers Operation speed Motor consumption m/min 0.75 kw m/min 0.75 kw m/min 0.75 kw Chain scraper range Straight steel Straight plastic V blade steel V blade plastic Manure type Slurry Semi-solid Solid x x x x Floor types Concrete Slatted Sloped Rubber Alley width m m m m High layout flexibility The following sample layouts demonstrates the high versatility that can cover unequal alley lengths. The position of the cross channel can be adapted at any place in the alleys. High installation flexibility Positioning of the drive unit can be offset, straight or corner installation, depending on your barn layout. Technical data AKD80 and AKD140 Dimensions in mm:

16 The new standard in robotic cleaning DeLaval robot scraper on slats RS420S DeLaval RS420S is packed with features that help improve the hygiene of your barn. In every alley, in every corner, it cleans expertly and intelligently. Right size and capacity DeLaval robot scraper on slats RS420S is made big and strong to clean in one wide sweep and withstand any knocks along the way. Its size allows a big motor for frequent and long operation. Core benefits Smart cleaning Handles complex barn layouts Wide alley cleaning (free ride) Cow safety For a more hygienic barn The major benefits of regularly clearing manure from slatted floors are better hygiene and improved hoof health. Many prefer the regulated, systematic cleaning by robots to scraper systems; cleaning each area at the right time. Cow safe robotic cleaning also works for any layout and easily adapts to changes in your barn. DeLaval robot scraper on slats RS420S

17 DeLaval robot scraper on slats RS420S Features Cow-friendly designed scraper Low energy consumption, high capacity General features DeLaval robot scraper on slats RS420S has a range of features designed for long life and profitable manure handling. Flexible installation (different alley length and any area at any time) Low energy consumption, high capacity Easy maintenance Component features Right navigation Floor-mounted transponders guide the robot along the route and proximity sensors continually monitor its position. This dual navigation ensures the robot won t get lost or trapped along the way. It gives frequent feedback on its exact position and deploys cow safety procedures or obstacle navigation when necessary. High driving precision Guided by the transponders in the floor, the robot drives itself in the barn. It also uses inductive sensors in side flaps that enable continuous calibration, and rear wheel encoders to position itself. Internet control DeLaval RS420S offers you the freedom to program online exactly where and how often you want your barn cleaned. There is no limit to the number of routes. You can set up the precise cleaning schedule you want via the internet and have your robot report to its own internet log. Tough chassis The stainless steel body manages the rough conditions and is easy to clean. The front tyre is foam filled and rear rubber-covered steel wheels provide optimized traction. Adjustable scraper Cow-friendly designed scraper with one rubber piece to ease maintenance. Lifting option available for transportation, small obstacles or inclinations. Available width mm. Controller Mainboard - The brain of the robot for two antennas, wheel encoders, direction encoder, inductive sensors Obstacle intelligence with special cow safety procedures Easy route programming with clear interface Charging station and batteries High capacity batteries 2 AGM batteries 24 V 100 Ah 24 V battery charger with loading station Connections There are three different ways of connecting (communicating) with the robot Internet, Bluetooth and Local network (LAN) Spraying equipment As an option the RS420S can be equipped with a spraying device. 4 noozles spray water on the slatted floor and helps the robot to clean the floor in an efficient way. The robot is automatically filled with water at the docking station. You can program the RS420S to use only the front or rear nozzles in order to use less water.

18 DeLaval robot scraper on slats RS420S Planning and installation At home in your slatted floor barn DeLaval RS420S is popular in slatted floor barns because its sophisticated automation helps contribute to a profitably managed farm. It can handle complex layouts and even simplifies barn planning because there is no need to focus on fixed manure scraper requirements. The main advantage is the flexibility and low demand on barn planning for manure handling as the robot cleans almost every corner. All sites that require cleaning by the robot need to be free of obstacles. For small obstacles, a scraper lifting unit is available as an option. If possible, the docking station should be placed in the middle of the barn. Each cleaning track needs to have small transponders drilled into the floor at a set distance for robot navigation. Maximum area covered by one robot is typically an area of m2 per day depending on the barn layout. To see how many times the robot can run per day make a calculation according to the barn layout and scraper speed, which is four-five m/min. The entire barn needs to have a minimum and unobstructed passage height of 700 mm. The robot scraper is extremely flexible when installing and if the farm expands. You only need to make a new route if you want to cover a larger area and the robot is more or less independent of alley length and width. Technical data Dimensions (LxWxH) incl. scraper: 1484x718x640 cm Width of scraper: cm Technical specification Speed 4 5 m/min Extra guidance system Sidewings Battery AGM 2 piece / 24 V Cow security system Yes 100 Ah Drive engine 1x165 W Adjustable scraper Yes Steering engine 1x65 W Option: scraper lift system Yes Materials Steel/stainless Entering routes Remote control Weight 440 kg Max. no. routes Unlimited Emergency stop Yes Distance control at internet Yes Guidance system Transponders

19 Scraper systems for slatted floors DeLaval rope scraper RSS A reliable rope scraper system for slatted floors that is inexpensive to install and easy to maintain On slats DeLaval RSS The low profile scraper with long side wings has cow friendly features that gently lift tails and leave space for hooves. Core benefits Slatted floor cleaning Simple and reliable Cost efficient DeLaval rope scraper RSS

20 DeLaval rope scraper RSS Features General features DeLaval rope scraper RSS The RSS scraper has a slight angle allowing it to run smoothly on slats and is equipped with two exchangeable rubber blades. Rubber also helps prevent wear on the slats. The design features cow-friendly elements such as the round edges and rubber side flaps. The system requires two 0.37 kw drive units including wall frames, pulley and 14 mm rope. It can cover an alley width of m and various alley lengths and numbers of alleys: 1 x 80 m, 1 x 100 m (2 scrapers) 2 x 80 m 3 x 30 m Barn System Controller Barn system controller BSC is an integrated controller for all parts of your manure-handling system. Simple, touchpad controls let you program your manure-handling system to suit your specific barn layout. The ability to control several alleys at once and to have your system adapt to different weather conditions with cow-friendly operating programs, makes the BSC a reliable assistant for your scraper cleaning solution. DeLaval RSS Barn System Controller

21 DeLaval rope scraper RSS Planning and installation DeLaval RSS layout The drive station always has to be placed and fixed to a wall. Maximum alley length: In a single alley with one scraper 80 m. Single alley with two scrapers 100 m. Double alley 2 x 80 m, three alleys max. 3 x 30 m. Alley width from 160 cm to 420 cm Double alley Single alley Technical data DeLaval rope scraper RSS Technical specification RSS Maximum stroke length 1 & 2 alleys (80 m) 3 alleys (30 m) Alley width m Transporting speed 4 5 m/min Motor capacity 0.37 kw

22 The stanchion champion DeLaval hydraulic gutter cleaners Well-proven, efficient transport systems for gutters and cross channels with a minimum operation time, maximum volume handling and a long, hard-working life. DeLaval HGC60 and HCR60 These hydraulic scraper systems for gutters and cross channels have been developed for high installation flexibility in different barn layouts. HGC60 and HCR60 cleaning systems are adapted for wide, narrow, deep or shallow gutters. The power unit drives a cylinder back and forth pulling the scrapers along the complete length of the gutter. The gutter-wide scrapers transport the manure and fold themselves automatically in the reverse mode. Complete gutter system Choose a system specialised to suit your gutters. Select the kind of scrapers you want and their mountings for customised performance. And top it all with a control box that gives you effortless management of the entire system. Scrapers Core benefits Best solution for stanchion barns Handles all manure types Automatic removal system

23 DeLaval hydraulic gutter cleaners Features General features DeLaval hydraulic gutter cleaners have a range of features designed for long life and profitable manure handling. High durability in the manure environment Compact gutter cleaner system Adapted to shallow and deep channels Flexible installation Handle channel lengths up to 60 metres Component features Hydraulic power unit Power and flow High capacity filter Hydraulic valve Temperature and oil level guard Cylinders Hydraulic cylinder specially designed for the dairy farm environment. Plastic coated cylinder tube Hard-chromed piston rod Made of special steel and stainless steel bushings for the best durability. Serial or parallel connection DeLaval HGC60 For open gutters. The hydraulic cylinder is placed in a galvanised box which is embedded in concrete, close to the cross channel. DeLaval HCR60 HCR60 is intended for transferring manure in cross-channels. The cylinder is mounted directly on the channel wall using a durable selffixing bracket. Scrapers HGC60 and HCR60 are fitted with new steel scrapers that efficiently transfer manure in the gutter or crosschannel. These scrapers are easy to install and to maintain. Barn System Controller Barn system controller BSC is an integrated controller for all parts of your manure-handling system. Simple, touchpad controls let you program your manure-handling system to suit your specific barn layout. The hydraulic powerpack is an important part of your manure system and is controlled by the BSC. Hydraulic power unit Scrapers Barn System Controller Cylinders

24 DeLaval hydraulic gutter cleaners Planning and installation The following sample layouts demonstrate the high versatility and the optional cross channel position. Layouts Different length of alleys Serial or parallel connection of cylinders. The scrapers will move all at the same time or one at a time. Cross channel at the end; gutters of different lengths Cross channel in the middle Cross channel at the end Gutter cleaner HGC 60 Powerpacks available: 4.0kW motor, 16l/min pump, 20L tank, suction filter and a new improved change-over valve. Choice of 400V three-phase power or 230V three-phase power. Comparison table HGC60 HCR60 Max. gutter length (m) Max. gutter width (mm) Stroke length Cylinder diameter (mm) Hydraulic power unit (kw) Min. gutter depth (mm)

25 The big blue shuttle box DeLaval cross channel scraper CCS70 A reliable cross channel scraper box powered by the well proven ACD70 drive unit, which box shuttles sand laden and semi-solid manure in the cross channel to the reception pit. A seamless fit with your system DeLaval cross channel scraper CCS70 is the essential link between cross alleys and reception pit. The drive unit drives the collection boxes back and forth along the complete length of the cross alley on cables or rope; as quietly as possible and with low energy consumption. High capacity The system allows large scraping volumes in long cross channels. The scraper box can adequately cover up to 70 metres. DeLaval CCS70 is intended for use with sand laden manure and semi-solid manure up to 20% dry matter with short straw. Core benefits Handles large volumes Channel length: 70 metres Low energy consumption Quiet operation

26 DeLaval cross channel scraper CCS70 Features General features DeLaval cross channel scraper CCS70 has a range of features designed for long life and profitable manure handling. Large scraper box Heavy duty corner wheels ACD70 drive unit Component features Scraper box Wear shoes made of 12.7 mm thick T1 steel for long life Easily replaceable bolted shoes on the scraper box and on the rollback door Channel width: 915 mm Channel depth: 864 mm Drive unit ACD70 Maximum stroke length: 70 m Collection speed: 2.1 m/min Motor capacity: 1.1 kw Low power consumption Cable or rope system Corner wheel Installation frame for cross-channel High-duty bearings Greasing nipples Steel wheel Control box for ACD70 The control panel manages the entire scraper system Programmable for customised scraping cycles Current monitor to sense obstructions and motor overload protection Barn System Controller Barn system controller BSC is an integrated controller for all parts of your manure-handling system. Simple, touchpad controls let you program your manure-handling system to suit your specific barn layout. Synchronized with the scrapers, the cross channel box is activated shortly before the drop of the manure to achieve precision operation. The BSC saves energy and equipment life time. Scraper box Drive unit Corner wheel Basic control box Barn System Controller

27 DeLaval cross channel scraper CCS70 Planning and installation The following sample layouts demonstrate the high versatility and the optional cross channel position. Layouts DeLaval CCS70 in the cross channel in the middle DeLaval CCS70 in the cross channel at the end Technical data Technical specification CCS70 Maximum stroke length 70 m Maximum alley length Collection speed 70 m 2.1 m/min 915 Motor capacity Channel width Channel depth 1,1 kw 915 mm 864 mm Manure types Slurry and semi-solid 1016 Driving types Cable or rope

28 Optimise your resources DeLaval manure separator MAS910 Treatment of manure gives efficient volume management and controls the impact of phosphorous. It makes it easier to spread as fertilizer, lowers transport costs and reduces storage odour. Conditioning and separation Manure goes in: solids and liquids come out. A simple principle, yet the benefits are highly significant. On the one hand, you get recycled solid matter in the form of organics and on the other an enhanced concentration of nutrients in the liquid part which is readily pumped and easy to transport. Systematic savings By separating manure you will have easier manure handling. Solids are easily stackable and remain stable when stored or treated further for compost and bedding recovery. Liquids are readily pumped and easy to transport. In a flush system, you can reuse the liquid in an optimum manner. Core benefits Efficient volume management Control of phosphorous impact Reduced storage odour Easier spreading Reuse of liquid in a flush system

29 DeLaval manure separator MAS910 Features DeLaval manure separator MAS910 General features DeLaval manure separator MAS910 has a range of features designed for long life and profitable manure handling. The robust stainless steel construction built with precision equipment gives high performance with no corrosion and long-life operation. Low maintenance costs, no lubrication required, easy replacement of bearings. Low power requirements. Component features DeLaval manure separator MAS910 Variable speed control optimises the separation process and solid matter dewatering. The clean in place (CIP) system provides automatic cleaning of the screen, to reduce screen clogging and deliver a constant processing rate. Easily configured without tools. The screen is available in two different models to suit different needs. DeLaval manure roller press MRP910 This powerful unit uses a combination of durable gum roll and perforated screen to remove the residual liquid from the separated manure solids. The gum roll resists abrasion and damage from foreign bodies. Incorporated in the roller press is a CIP system for automated cleaning of the unit. Process performance The manure is separated in two nutrient streams: one component of solids and another component of liquids. The two components share the volume loads averaging 25% for the solids and 75% for the liquids. Single pass solid removal rates of up to 30% can be achieved depending on input densities, perforation sizes, forage types and flow. Up to 25% dry matter in solids is achievable. Inbuilt automatic cleaning Automatic cleaning of the screen is made by 12+3 inbuilt spray nozzles using 3.8 litres of fresh water per nozzle. Automatic cleaning reduces screen clogging and ensures constant processing rates. Connection to the supplied solenoid valve uses 70 mm coupling. Motor The 0.56 kw variable speed motor optimizes the separation process and solid matter dehydration. Barn System Controller Barn system controller BSC is an integrated controller for all parts of your manure-handling system. Simple, touchpad controls let you program your manure-handling system to suit your specific barn layout. The BSC connects to level monitors (accessories not included) to ensure that your systems only work when they need to. When pits are full, agitation and transfer systems and separators start. This prevents energy wastage and unnecessary equipment operation.

30 DeLaval manure separator MAS910 Planning and installation DeLaval manure separator MAS910 should be positioned on a stable, elevated platform 1600 mm to 6000 mm above ground, to ensure the safe accumulation and removal of the manure solids generated. Space must be provided for pits and stacking areas. In regions with a severe winter climate, the manure separator must be housed in a covered structure, to prevent freezing Frame assembly 2. Hollow shaft 3 spokes 3. Inlet tube 4. Idler wheel 5. Drive assembly 6. Spray pipe to rotary screen 7. Guard inlet 2 Technical data Power requirement max kw Dry matter in solids: 12-23% depending on local conditions, drum screen size, separator feeding rate, animal forage type, cleaning type (flushing / scraping). Screen specification Description Screen size Processing rate* 1/16 screen for alley flush 1/8 screen for scraped manure 1/16 x 7/64 mesh 1/8 x 1 4 mesh Open area lpm 30% lpm 41% *The processing rate can vary according to the manure consistence desired. Overall dimension Description MAS910 MRP910 Length 3.71 m 1.27 m Width 1.22 m 1.32 m Height 1.68 m 0.71 m Weight 817 kg 1058 kg

31 Versatile and reliable DeLaval electric pumps Hard-working DeLaval electric pumps are expertly engineered for rugged dependability and minimum maintenance. DeLaval electric slurry pump ESP and DeLaval electric pump EP DeLaval electric pumps are designed for mixing and pumping liquid manure with less than 10% dry matter. These versatile pumps have many uses including in a mixing pit, for transferring manure to a main store, recirculation, and loading slurry spreaders. DeLaval pumps have low noise and vibration levels. Customise your model Reliable, easy to operate and service, you have a choice of lengths and electric motor options, so these pumps can be set up to your exact needs. Options include different mixer heads, various installations including in a pump pit, underground connection to a pipe system, and much more. Core benefits Efficient agitation Versatile: use for many purposes Versatile: use for many purposes

32 DeLaval electric pumps Features General features DeLaval electric pumps have a range of features designed for long life and profitable manure handling. Motor sizes kw Agitation range between 5 and 22 metres depending on type of motor and pump size Available in lengths from 1.6 m to 4.8 m Adjustable agitation nozzle for best performance Shut off valve for easy operation Fits small openings, minimum 700 x 600 mm. DeLaval electric slurry pump ESP DeLaval ESP features an adjustment handle for agitation, adjustable agitator and shut off valve. The centrifugal pump housing can be installed in various ways using different frames. Standard X frame for fixed installation in an opening in a reception pit Fixed frame for front end loader in an opening Fixed frame for attachment on a concrete wall in the store There can be an underground connection to the pipe system. DeLaval electric pump EP400 Designed to agitate large manure reception pits and transfer manure up to 200 metres to the long-term storage area. DeLaval EP400 features: Hard-working 406 mm impeller Hard-working square tube main beam Oil-bath lower bearing assembly with triple, greaseable seals to maintain reliable pump operation. 1.7 m to 4.8 m lengths 15, 22 or 30 kw electric drive DeLaval electric pump EP500 Designed to agitate large manure reception pits and transfer manure up to 200 metres to the long-term storage area. DeLaval EP500 features: Hard-working 508 mm impeller Hard-working square tube main beam Oil-bath lower bearing assembly with triple, greaseable seals to maintain reliable pump operation. 2.4 m to 3.65 m lengths 37 or 55 kw electric drive Barn System Controller Barn system controller BSC is an integrated controller for all parts of your manure-handling system. Simple, touchpad controls let you program your manure-handling system to suit your specific barn layout. The BSC connects to level monitors (accessories not included) to ensure that your systems only work when they need to. When pits are full, agitation and transfer systems start. This prevents energy wastage and unnecessary equipment operation. Two level controls solutions are available: Sonar sensors which provide realtime level monitoring. Floating switch which sends a signal when the maximum level of the pit is reached, to start the pumps and agitators for a pre-determined period. DeLaval EP 500 DeLaval ESP DeLaval EP 400

33 DeLaval electric pumps Planning for installation When you are planning to install any of these pumps, you need to be aware of the space needed for maintenance work on the pumps, and plan the installation to include this space as indicated: A. Tilting space B. Exit space C. Ceiling clearance. C Installation kits Different mounting kits are available: Tractor mounting kit with hydraulic cylinder for DeLaval EP500. This is used to install the pump in the pit, or remove it from the pit. The tractor mounting kit is also used as a floor mounting kit. DeLaval EP400 has a choice of a sliding stationary mounting bracket or a floor mounted bracket. A B Technical data DeLaval electric slurry pump ESP and DeLaval electric pump EP DeLaval electric pump EP installation ESP 11 ESP 15 ESP 19 EP400 EP400 EP400 EP500 EP500 Motor (kw) , Max. flow (l/min) Min. pump length (m) Max. pump length (m) Head pressure in metres Pump performance may vary depending on manure consistency ESP 11kW 2500 ESP ESP 15kW 19kW EP400 15kW EP400 25kW 5000 EP400 30kW 7500 EP500 37kW EP500 55kW Flow rate litres per minute

34 Proven designs for all manure types DeLaval hydraulic pumps SMP60 SLP180 SP480 DeLaval hydraulic pumps help provide a more efficient manure handling system that supports better hygiene and cow welfare. Hydraulic pumps: DeLaval SMP60 SLP180 SP480 Strong and reliable, DeLaval hydraulic pumps are made to transfer manure, steadily and relatively quietly, over long distances. Different pumps serve different purposes. DeLaval semisolid manure pump SMP60 caters for relatively solid and semi-solid manure, while DeLaval slurry pump SP480 Core benefits Low power requirements Long distance capacity Built for high demands shifts slurry. DeLaval sand-liquid pump SLP180 transfers sand laden manure long distances, with low power requirements. Tailored to your requirements The versatility of DeLaval hydraulic pumps gives you a full selection of outlet and pipe options so the system can be tailored to your buildings. The pump and system design itself can be almost completely underground; so it takes a minimum of space, with the connecting pipe protected from possible animal or vehicle damage.

35 DeLaval hydraulic pumps: DeLaval SMP60 SLP180 SP480 Features SMP60 with hopper SLP180 in pit SP480 General features DeLaval hydraulic pumps are all designed for long life and profitable manure handling. The hydraulic cylinders enable long distance transport with low energy consumption. DeLaval SMP60 Capable of transferring solid or semisolid bedded manure to storage up to 100 meters from the barn. Manure type Solid or semi-solid manure, long or short bedding Installation Mounted in dry pit with hopper inlet SMP60 base unit is equipped with 508 mm stainless steel pumping cylinder 127 mm hydraulic cylinder 508 mm inlet, 406 mm outlet 1.2 m piston stroke The heavy guillotine gate valves are sharpened to cut through bedding Chamber top is vented to prevent manure accumulation Optional outlet kits and fittings to suit different needs DeLaval SLP180 Designed to pump semi-solid manure with short cut bedding and sand laden manure from barn to storage up to a distance of 180 m. Manure type Homogenous semi-solid manure or sand laden manure, short bedding Installation Mounted in dry pit beside a reception pit with suction tube through the wall Mounted in dry pit with hopper inlet SLP180 base unit is equipped with 508 mm stainless steel pumping cylinder 127 mm hydraulic cylinder 508 mm inlet, 406 mm outlet 1.2 m piston stroke The heavy duty flapper doors run on bearings. The rubber edge prevents problems with small stones in sand laden manure Chamber top is vented to prevent manure accumulation Optional outlet kits and fittings to suit different needs DeLaval SP480 A typical system used to transfer very liquid manure up to 350 meters from reception pit to storage, or to load manure from a holding pit into a manure separator. Manure type Homogenous slurry with maximum 10% solids Installation Mounted in a dry pit beside a reception pit with a suction tube through the wall Mounted at floor level with a suction downspout extending down into the pit SP480 base unit is equipped with 480 mm stainless steel pumping cylinder 100 mm hydraulic cylinder 508 mm inlet, 406mm outlet 1.2 m piston stroke SP480 base unit includes 200 mm inlet suction pipe for 3 m deep pit Outlet elbows, hose, and fittings Gate valve

36 DeLaval hydraulic pumps: DeLaval SMP60 SLP180 SP480 Features Hydraulic power pack Propeller agitator Hydraulic power pack The hydraulic unit produces the required pressure for the DeLaval hydraulic piston pumps. A 5.5 kw motor and a fixed displacement hydraulic pump are linked with a direct chain coupling 83 litre tank volume Supplied with two connection hoses (3.6 m long) Propeller agitator An agitator is a relatively simple way to chop and homogenise raw manure in the collection pit, prior to pumping and further treatment. Five lengths available from 2.44 to 4.85 metre pit depth Used with a 7.5 kw or 11 kw motor 500 mm three blade propeller Heavy duty gear box Oil reservoir Reversible cutter knives Barn System Controller Barn system controller BSC is an integrated controller for all parts of your manure-handling system. Simple, touchpad controls let you program your manure-handling system to suit your specific barn layout. The BSC connects to level monitors (accessories not included) to ensure that your systems only work when they need to. When pits are full, cleaning and collection systems stop and transfer systems start. This prevents energy wastage and unnecessary equipment operation. Two level controls solutions are available: Sonar sensors which provide realtime level monitoring. Floating switch which sends a signal when the maximum level of the pit is reached, to start the pumps and agitators for a pre-determined period.

37 DeLaval hydraulic pumps: DeLaval SMP60 SLP180 SP480 Planning and installation The ability to pump manure depends on several factors Moisture content Amount of fibrous material Form of fibrous material You can evaluate manure properties by doing a slump test. Cover a 60 cm diameter disc above the floor with manure, allowing the sample to flow freely. Wait one minute and measure the depth at the centre. Always perform the slump test to determine the actual manure consistency. The following chart is simply to aid in visual recognition of approximate consistency. Manure depth Description 1 2 cm Manure is very liquid and splashes easily. Water has been mixed into the manure to produce this consistency 3 4 cm Manure appears runny and does not form a distinct pile. Manure splatters when it hits the floor. Cows on lush pasture often have this type of manure. 5 6 cm Manure looks like porridge and will show concentric rings or ripples on the surface. The manure makes a plopping sound when it hits the floor cm Manure is slow to flow and tends to stick to boots. Dry cows and heifers may have this type of manure. 12+ cm Manure shows faecal balls and retains shape. This is considered solid and cannot be pumped. 14 cm 12 cm 12 cm 5 to 12 cm 2 to 14 cm 10 cm 8 cm 2 to 7 cm HTP60 6 cm 4 cm 2 cm 0 to 1.5 cm 1 to 4 cm SLP180 in pit SMP60 with hopper 0 cm EP SP480 Technical data DeLaval SLP180 DeLaval SMP60 SP mm SLP180 SMP60 Motor 5.5 kw 5.5 kw 5.5 kw Max. flow rate 510 l/min 285 l/min 195 l/min Max. operation length 350 m 180 m 60 m Output pressure 4.3 bar - - Manure type Slurry <10% Semi-solid <10-20% Solid 15-30% Bedding type Homogenous manure with <10% dry matter Short straw, Sand Long straw Application Transfer. Loading separator Transfer Transfer

38 Reliable and effective DeLaval manure presses DeLaval manure press HTP60 DeLaval manure presses are specially designed to withstand tough working conditions and extreme loads. DeLaval manure press HTP60 A powerful, hydraulically operated press system, DeLaval manure press HTP60 is designed to handle solid manure with normal straw content and slurry from a cross channel. It can even transport slurry six metres up into the storage facility. DeLaval manure press HTP60 ensures a short cleaning time and high reliability. Core benefits Automated manure removal Powerful transfer unit Low maintenance

39 DeLaval manure presses Features General features DeLaval manure presses have a range of features designed for long life and profitable manure handling. Flexible operation and planning Robust construction Manual or automated operation Efficient removal of manure An advantage in cold weather: the manure press can help to keep warm air in the barn, and prevent cold air from coming inside. Components Hydraulic power pack Hydraulic power unit designed for tough conditions and low maintenance. It works efficiently at a low noise level, disturbing neither personnel nor animals. To meet the high demands it is equipped with: Temperature and level guard Hydraulic valve Pressure control Cylinder Hydraulic cylinder specially designed for the dairy farm environment. Plastic coated cylinder tube Hard-chromed piston rod Made of special steel and stainless steel bushings for the best durability Pushing cylinder for maximum power Barn System Controller Barn system controller BSC is an integrated controller for all parts of your manure-handling system. Simple, touchpad controls let you program your manure-handling system to suit your specific barn layout. To protect your investment, the BSC monitors oil level and temperature and automatically stops the power pack in the case of a malfunction. Hydraulic power unit Cylinders Barn System Controller

40 DeLaval manure presses Planning and installation DeLaval manure press with alley cleaners Cross channel at the end Cross channel in the middle DeLaval manure press with gutter cleaners Cross channel at the end Cross channel at the end and in the middle Technical data Power pack Cross channel Speed Stroke length of the cylinder Max. length of cross channel HTP60 4 kw 600 mm m/min 2000 mm 60 m

41 Fill a manure tank in 80 seconds DeLaval lagoon pumps LPT/LPH How many return trips does it take to empty the manure lagoon? With the capacity to fill a 20,000 litre manure tank in just 1 minute, DeLaval lagoon pumps get the job done faster. DeLaval lagoon pumps are powerful tractor-driven, centrifugal pumps for lagoons and vertical-wall storage pits. In addition to high capacity pumping, they provide strong agitation, mixing a large range of manure types. Big pumps for big lagoons and pits If you have large manure storage volumes, you need pumps that fill tanks fast. With capacities ranging from 13,000-22,000 litres per minute, DeLaval lagoon pumps speed up a Core benefits Fast manure-tank loading Powerful agitation Heavy-duty reliability Low maintenance Optional hydraulic controls time-consuming chore. A range of impeller/propeller models allows you to find the performance that best suits your needs. Heavy-duty pumps for heavy-duty pumping These industrial-quality pumps are made for a long working life. The robust gearbox withstands extreme loads and the sturdy coupling between gearbox and shaft evens out peak loads. A new segmented driveline and oil-bath bearing assembly both contribute to increased reliability. Customized to suit your needs The lagoon pumps are menu-built to specification. Choose the body length and impeller/propeller suited to your needs. Then pick out the accessories to configure the pump as you wish. Keep it basic or scale up to the level chosen by professional haulers: options for sloped lagoons or vertical pits trailer- or hitch-mounted 3 different lengths trailer-mounted 3 different lengths hitch-mounted 2 different impellers ranging from 80 kw to 180 kw a variety of hydraulic options and wheel kits

42 DeLaval lagoon pumps LPT and LPH Features Trailer-mounted for high stability Trailer-mounting is recommended for larger lagoons where you need long pump arms. We also recommend trailers for the extra stability they provide when using high capacity propellers. Adjustable, twin stabilizer legs and wide-stance tyres counterbalance the sideways thrust of the agitation nozzle. Trailer models are available in 9.75 m, 12.5 m or 15.8 m choose the length according to lagoon or pit depth. Hitch-mounted for high mobility For smaller lagoons and vertical-wall storage, the hitch version is mounted directly on the tractor, making it easy to move from place to place. The three-point hitch mounting is for maximum pit depth of 4 m, 4.60 m and 5.20 m, making it extremely manoeuvrable. Impellers 105 to 240 HP The range includes from pumps for 70 kw tractors all the way up to 180 kw tractors. The impellers are made of T-1 steel for superior wear resistance and the all-bolted construction makes maintenance fast and easy. Single- or double-wheel kits The single-wheel kit is intended for use in sloped-wall lagoons with entry ramps (maximum 2:1 slope). The double-wheel kit, with extendable dual wheels, offers extra height for backing over difficult berms, with the wide stance providing extra stability. The dual-wheel kit is the best choice for frequent transporting of heavier pumps on public roads. Telescopic wheel kit for extra stability The telescopic wheel kit allows you to use the pump both in sloped-wall and vertical-wall storage: for vertical-wall pits up to 4.85 m deep, or in slopedwall pits with rough terrain or steep ramps. Telescopic wheels provide an extremely wide, stable stance during agitation and pumping, but quickly convert back to a compact road-legal width when you transport the pump to the next job.

43 Pumpeller Pumpeller for Lagoon pumps The new Pumpeller pumping kit revolutionizes manure pump performance: Much faster mixing that saves fuel and lets you start spreading quicker. No gearbox to service nor repair. Cannon blast The high volume / high pressure cannon cuts through the thickest solids. Propeller stream The propeller moves homogenized slurry away from the pump, bringing unprocessed solids towards the inlet. Cutting speed The Pumpeller homogenizes solids as they pass through the turbine instead of relying on the cannon jet pressure or an external propeller. Pumping power The unique impeller has a steep-angle blade producing high volume followed by a swept blade producing pressure. Choose either the 540 rpm model (115 HP) or the 1000 rpm model (180 HP). Supercharged impeller Manure is actively pushed into the impeller blades around the outer edge of the turbine by the outward flow from the propeller core, providing load-out performance in thicker slurry. Intake flow The high volume propeller pulls manure and bedding into the large diameter inlet

44 DeLaval lagoon pumps LPT and LPH Features Hydraulics for operator comfort and safety Hydraulic controls for horizontal and vertical nozzle movement and the agitate/fill valve are easily operated from the tractor seat. (although all options are not available on all models). You are free to mix and match controls according to need and model, but for high volume jobs, DeLaval recommends the cablecontrol spool valve to provide a compact control bank Direct to tractor Manual spool valve kit Cable spool valve kit Manual or hydraulic hitch adjustment Either set the manual hitch adjustment for one specific manure pit, or use the hydraulic hitch option to quickly and easily adjust the pump for different pits. Hydraulic stabilizers The hydraulic stabilizer option lets you lower or raise the stabilizer legs from the tractor seat. New flexible cannon A new detachable cannon features a quick coupler for fast removal from the outer nozzle. The innovative design allows the cannon to swivel in a wide arc to deliver full flow in any position. Output kits The optional PowerBoom discharge is one of the discharge choices available. The PowerBoom loading pipe is hydraulically powered, allowing the operator to lift and swing the loading pipe from the storage position to the tanker-loading position from the seat of the tractor. Lagoon pumps are also available with 15.2 cm or 20.3 cm standard discharges for use with loading carts or bipod kits. Profitable manure handling You need the right kind of equipment at the storage pit to handle large volumes quickly. DeLaval lagoon pumps LPT/LPH help you in the final stages of a profitable manure handling system. Sustainability DeLaval pumpeller helps to retain the fertilizer potential of manure and reduce the costs of buying synthetic fertilizers to keep land productive. And because it works quickly and effectively, it is efficient on time, fuel and labour.

45 Pump models Trailer models 3-point hitch models Pump model 9.75 m / 32' 12.5 m / 42 ' 15.8 m / 52' 3.65 m / 12' 4.30 m / 14' 4.80 m / 16' Overall length (with Impeller only) Overall length (with Impeller & Prop) 9.75 m / 32' 12.5 m / 42' 15.8 m / 52' 6.02 m / 19.75' 6.6 m / ' 7.3 m / 75' m / 33.24' m / 43.25' m / 53.25' 6.4 m / 21' 7.0 m / 23 ' 7.6 m / 25' Max. lagoon depth 4.26 m / 14' 5.48 m / 18' 6.7 m / 22' N / A N / A N / A Max. pit depth* 4.26 m / 14' 4.88 m / 16' 4.88 m / 16' 4.00 m / 12' 4.50 m / 15' 5.10 m / 17' Lagoon refers to sloped wall storage based on a 1:2 wall slope. Pit refers to vertical walled storage. * Trailer pumps must be equipped with telescopic wheel kit to be operated in vertical wall pits Impeller model 540 RPM 1000 RPM SUPER 1000 RPM Impeller blade 711 mm / 28" dia. 4-blade 508 mm / 20" dia. 3-blade 508 mm / 20" dia. 6-blade Impeller housing Round, offset inlet Volute type Volute type Housing size x 711 mm / 4.5" x 28" x mm / 5.5" x 22-24" x mm / 5.5" x 22-24" Recommended HP - Pumpeller 90 kw / 115 HP 135 kw / 180 HP Recommended HP - Impeller only 80 kw / 110 HP 120 kw / 160 HP 180 kw / 225 HP Dimensions Overall height (transport position) Overall width (transport position) Overall width min/max (working position) Maximum clearance under Impeller Trailer model Standard wheel kit Dual wheel kit Extendable wheel kit 9.75 m / 32' 3.35 m / 132" 3.40 m / 134" 3.99 m / 157" 12.5 m / 42' 3.38 m / 133" 3.45 m / 136" 4.14 m / 163" 15.8 m / 52' 3.43 m / 135" 3.50 m / 138" 4.27 m / 168" 9.75 m / 32' 12.5 m / 42' 2.31 m / 91" 3.30 m / 130 " 2.41 m / 95" 15.8 m / 52' 9.75 m / 32' 12.5 m / 42' 3.00 m / 118" 33.0 m / 3.71 m / 130"/146" 2.95 m / 3.91 m / 116"/154" 15.8 m / 52' 9.75 m / 32' 1.52 m / 60" 2.13 m / 84" 5.92 m / 233" 12.5 m / 42' 1.60 m / 63" 2.29 m / 90" 6.65 m / 262" 15.8 m / 52' 1.68 m / 66" 2.44 m / 96" 7.24 m / 285"

46 Fill a manure tank in 80 seconds DeLaval vertical pumps VP How many return trips does it take to empty the manure storage pit? With the capacity to fill a 20,000 litre manure tank in just over 1 minute, DeLaval vertical pumps get the job done faster. These powerful tractor-driven pumps are made for vertical-wall storage pits, where you have no access to electrical power. In addition to high capacity pumping, the turbo-propeller option provides fast mixing. This three-blade propeller produces turbulence and flow that quickly blends and homogenizes sedimentation. Big pumps for big pits and tanks If you have large quantities of manure, you need pumps that fill tanks fast. Core benefits Fast manure-tank loading Powerful agitation Heavy-duty reliability Low maintenance Hydraulic controled With a capacity of 13,640 litres per minute, DeLaval vertical pumps speed up a time-consuming chore. Heavy-duty pumps for heavy-duty pumping These industrial-quality pumps are made for a long working life. With their robust body and impeller house, plus impeller blades made in T-1 steel, they are highly durable. The robust gearbox withstands extreme loads and the sturdy coupling between gearbox and shaft evens out peak loads. The new heavy-duty impeller and oil-bath bearing assembly both contribute to increased reliability. Customized to suit your needs The vertical pumps are menu-built to specification. Choose the body length and impeller/propeller suited to your needs. Then pick out the accessories to configure the pump as you wish. Keep it basic or scale up to the level chosen by professional haulers: Trailer- or hitch-mounted 4 different lengths for trailer-mounted 3 different lengths for hitch-mounted 2 impeller options: impeller only or impeller+propeller A variety of hydraulic options

47 DeLaval vertical pumps VP Features Trailer-mounted for high stability For pits with smaller openings, the trailer-mounted pump can be tilted and slid into place. The trailer model is also easy to transport by road and its heavy-duty construction handles pumps of up to 4.30 m. We recommend trailers for the extra stability they provide when using high capacity propellers. Trailer models are available in 2.40 m, 3.05 m, 3.65 m and 4.30 m choose the length according to pit depth. Hitch-mounted for high mobility For smaller pits, the hitch version is mounted directly on the tractor, making it easy to move from place to place: a simple and economical choice for pits up to 3.65 m deep. The three-point hitch mounting allows for pump lengths of 2.40 m, 3.05 m, 3.65 m, making it extremely manoeuvrable. Impeller and turbo-propeller The impellers are made of T-1 steel for superior wear resistance and the all-bolted construction makes maintenance fast and easy. The optional gearbox-driven turbopropeller makes the job of mixing bedded manure faster with the 50- cm three-blade propeller producing both turbulence and flow. Hydraulics for operator comfort and safety Hydraulic controls are easily operated from the tractor seat both for the horizontal and vertical upper nozzle movement and the agitate/fill valve. With full hydraulic control, you get better agitation of large storage volumes. The upper nozzle can quickly and easily be aimed upward and downward or rotated a full 270 degrees, while a hydraulicallyoperated control allows you to switch the output from agitation to loading. The flange-mounted lower nozzle can be either be left in an open position (for sand), or it can be capped. Alternatively, it can be equipped with an optional hydraulically-powered gate valve. Profitable manure handling You need the right kind of equipment at the storage pit to handle large volumes quickly. DeLaval vertical pumps VP help you in the final stages of a profitable manure handling system.

48 Inject a huge workload DeLaval manure tanks MT21500 MT23400 MT28000 MT36300 Faster and easier manure spreading comes from having a strong, steerable manure tank. Equally at home on the field and the road*, these tanks are efficient for spreading, injecting, and transporting manure. DeLaval manure tanks MT21500 MT23400 MT28000 MT36300 DeLaval manure tanks are specially designed to make every aspect of spreading more efficient: from loading to transport to spreading to cleaning. Tank volumes range from to a massive litres and are manure injection ready with in-tank Core benefits Faster and easier manure transport and application Modular tanks Manure injection for maximum nutrient value and low emission of odours agitation. After you re done, you ll also appreciate that your tank is easy to clean and service. Steerable tanks make the difference Whether taking your tank over hilly ground or on the road, you ll find it manoeuvrable and stable. The steering system and balanced loading also reduce tyre wear, lessen the strain on axles and hubs, reduce field damage and improve safety on the road*. All tanks have high duty components, independent left and right wheel hydraulic suspension, high load brakes and many special features. DeLaval steerable manure tanks for maximum profitability * DeLaval manure tanks may be used on the road in accordance with local regulations.

49 DeLaval manure tanks MT21500 MT23400 MT2800 MT36300 Features Steering system General features The modular design allows each component to specialise in its task, while contributing to the hard-working capacity of the unit. A long working life is aided by the heavy wheel linkage, independent left and right wheels on hydraulic suspension, as well as the thick steel used in manufacturing the tank. Safety is never taken lightly with high load brakes and mechanical steering that works even at high speeds. The swing open door also facilitates cleaning or service. Component features Tanks The 6.35 mm thick tanks come in a range of sizes: eight wheels carry litres, six wheels and litres, four wheels litres. Frame and steering system The independent frame takes the load off the tank and balances strains throughout the entire system, which gives many advantages over singlebody tanks. This simple concept reduces tyre wear, reduces load on axles and hubs and helps prevent field damage. The steering system further improves handling and road safety. Spreading device Discharge options include a low spray kit, splash plate choices, multiple splash plate and valves. Filling options It s your choice when it comes to filling up: hopper, spring door hopper or hydraulic hatch. Injectors In order to profit from the maximum value of the nutrients in the manure, an injection system should be used for application. It optimizes nutrient availability to the plants and substantially reduces minimizes ammonia emissions. Naturally, all tanks come ready-made to add an injector unit. The injector-tank system has a lift mechanism that makes road transport easier and injection more efficient. Technical data Model MT21500 MT23400 MT28000 MT36300 Capacity litres litres litres litres No. of steerable wheels Heavy duty brakes 2 2 or Mini tractor power flat terrain* 160 HP, 117 kw 160 HP, 117 kw 165 HP, 120 kw 220 HP, 161 kw Mini tractor power high speed road* 160 HP, 117 kw 180 HP, 132 kw 200 HP, 147 kw 270 HP, 198 kw Mini tractor power hilly terrain* 250 HP, 183 kw 275HP, 202 kw 300 HP, 220 kw 400 HP, 294 kw Swing open door * Indicative value to be checked locally

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52 DeLaval InService for manure You sure don t want your manure system breaking down ever. Regular preventive maintenance by DeLaval technicians is a reliable way to maintain your manure system s profitability, performance and reliability. Profitable manure handling The DeLaval system approach to manure handling ensures that every part of the complete system contributes to the profitable running of your farm: from planning to hardworking products to service by qualified DeLaval technicians. InService for manure Sign a DeLaval InService contract to keep your manure handling equipment working smoothly, including emergency service 24/7. You get professional support and original parts in time whenever you need them.

53 Country 1 Address line 1 Address line 2 Address line 3 Tel XX XXX XX XX Fax XX XXX XX XX address web address Country 2 Address line 1 Address line 2 Address line 3 Tel XX XXX XX XX Fax XX XXX XX XX address web address Your DeLaval dealer Less impact on the environment DeLaval has solutions to reduce the environmental footprint of farms; while improving milk production, farm profitability and the well-being of the people and animals involved. Doing more with less Manure handling is a critical area for making dairy farming more sustainable. Regarding the environment for example, there are major concerns about the amount of greenhouse gases generated by the dairy industry as well as the amount of nutrients going into waterways and resulting in eutrophication. DeLaval makes it possible to reduce dairy farming s environmental footprint through proper manure handling and other means. is a registered trademark of Tetra Laval Holdings & Finance S.A. and DeLaval is a registered trade/service mark of DeLaval Holding AB. The manufacturer reserves the right to make design changes /MB