SERVICE AND PARTS MANUAL GLOBAL NO FROST DOUBLE DOOR REFRIGERATOR COUNTRY-VENEZUELA

Transcription

1 Whirlpool of India Limited SERVICE AND PARTS MANUAL GLOBAL NO FROST DOUBLE DOOR REFRIGERATOR COUNTRY-VENEZUELA 1.0 Safety precautions & warnings Product specifications Circuit diagram Product dimensions Packaging dimensions Sealed system schematic layout Trouble shooting -cooling system Trouble shooting defrosting Cabinet assembly parts diagram Shelves part diagram Freezer compartment parts diagram Control box parts diagram Compressor assembly parts diagram Parts list MODEL SAP CODE DESCRIPTION WRNE L EXPORT, ALMOND, VCM - VENEZUELA WRNE L EXPORT GREY VCM -COLOMBIA WRNE L EXPORT, ALMOND, VCM - VENEZUELA WRNE L Q.Chill Dlx 110V N Grey Venezuela 1

2 Safety precautions and warnings: Read all instructions before using this appliance in order to avoid risk of accident or possible damage. Warning / Caution Warning Caution This symbol is intended to alert the user to the possible death or injury. This symbol is intended to alert the user to the possible injury or damage. Description of symbols Indicates prohibition Do not disassemble Do not contact Adhere the instruction strictly Unplug from the electrical outlet Earth the appliance to avoid the risk of an electric shock. Do not plug multiple electric appliances into the same outlet. This may cause abnormal heating or fire hazard. Warning Do not disassemble repair or alter. It may cause fire or abnormal operation which leads to injury. Do not bend the power cord with excessive force or do not have the power cord pressure by heavy article. This may cause fire. Prohibition Do not disassemble Check the operating environment Do not install the refrigerator in a humid (with condensation) location or an unstable surface. Be sure to earth. If earthling is not done, it will cause break down and electric shock. Pull the power plug out for exchanging the interior lam of the refrigerator. It may cause electric shock Earth Unplug Page 2 2

3 Caution Do not store bottled food or drinks in the freezing compartment. Bottles may explode causing personal injury. Prohibition Do not put on top of the refrigerator. Opening or closing the door may trigger the loose items to slip & cause injury. Do not store food in unstable manner. Opening the door may trigger loose items to slip & cause injury. Prohibition When replacing electric components, be sure to use rated components. Check the model, rated voltage, rated current, operating temperature etc. of the component. Do not store anything other than food in the refrigerator. Medical supplies, which need to be under strict temperature control, should not be stored in the refrigerator. Prohibition When servicing the refrigerator completely remove dust or foreign substances from the housing, electric connections etc. This can protect against the risk of fire hazard caused by tracking and short circuit. Rated Components Prohibition Please wipe out foreign materials of the metal option of power plug cleanly. Use of it as it is may cause fire. After servicing the refrigerator be sure to check the components are reassembled in a correct manner. The service unit should be resembled & return to its original assembly state. Check electrical ports for the trace of moisture penetration. When the trace of moisture penetration is detected, insulation tapping. Unplug Page 3 3

4 2.0 Technical SpecificationsData Dimensions As mentioned in table Cooling agent Type Quantity R134a 98 g Capacity Thermostat Cooling Total 250/285L Electrical Connection Switching values Switch on temperature Min. 0.0 deg. C Switch on temperature Max. 3.1 deg. C Switch off temperature Min deg C Voltage 1150Volts Switch off Temperature Frequency 60 Hz. Max deg. C Power consumption In 24 hours 1.4 kwh 4

5 3. Circuit Diagram : Model : ET09PCXHWO 115 VOLTS 60 HERTZ WH OR PK BU BU TEST TERM WH DEFROST HEATER BU WH RD / BR BI - METAL BR / BK TIMER OR EVAP FAN MOTOR WH RD BR C C RUN M M WH WH THERMOSTAT OVERLOAD START COMPRESSOR S S PTC RELAY MODULE BR RUN CAP OPTIONAL BR / BK RD YL WH BR/BK REFR LIGHT BR/BK LIGHT / FAN SWITCH RC FAN SWITCH FC SYMBOL CODE = CONNECTOR - SCREW ON = CONNECTOR - CLOSED END = DISCONNECT TERMINAL = PERMANENT CONNECTION = PLUG CONNECTOR = GROUND (CHASSIS) WIRE COLOR CODE GN = GREEN BU = BLUE BK = BLACK RD = RED WH = WHITE YL = YELLOW BR = BROWN PK = PINK RD /BR = RED BROWN TRACER BR /BK = BROWN BLACK TRACER Page 5 5

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8 6.0 Sealed System Schematic Layout : Evaporator Condenser (Foamed in three sides.) Heat Loop (Foamed) Drier Compressor Precooler Page 8 8

9 7. Trouble shooting method 7.0 The refrigerator does not operate Is the interior light on when the door switch is pushed? Make sure that the refrigerator is plugged in at the wall outlet. Does the compressor operate? Make sure that the thermostat is electrically connected Replace the defective part The compressor is operated for more than 30 Min. andthere is no cooling The compressor is defective. The freezing cycle has a problem. Check the defrost timer Check the PTC relay Check the over load protector If the fan operates when you push the door switch,it is normal(replace if it is defective) Replace the defective part Check the electrical connection Check the Condensor Check for abnormalities The compressor is defective 9

10 7.1 Defrosting mechanism does not work : Check that the defrost timer operates properly Yes Check the temperature fuse No No Replace the defrost timer Replace the temperature fuse Yes Check the bimetal thermometer No Replace the bimetal thermometer Yes Check the defrost heater No Replace the defrost heater 7.2 Defrosting mechanism does not work : Does not cooling fan operate? No!! Check the cooling fan motor Check the door switch Is the freezer defrosted normally? Yes Is the door close properly? Yes Is the door stopper hinge normal? Yes Is too much food stored in the freezer compartment? No No No No!!! Defrost timer Temperature fuse / Bimetal thermometer Defrost heater! Check the door gasket is properly sealed, check for the damage gasket.! Correct or readjust the door stopper hinge.!!! Tightly cover stored ice cubes. Tightly cover stored frozen food. Distribute food evenly in the compartment. Page 10 10

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16 Sap code PART CODE DESCRIPTION A L ASSLY CONTROL BOX, EXPORTS A ASSY, PLATE - LEVELER - 2G BI-METAL CLIP A C BLADE -FAN, EVAPORATOR A BODY- AIR DIFFUSER, REAR A BODY- AIR DIFFUSER, FRONT A BODY- AIR DIFFUSER, FRONT- 250L 1 A C BOX- 285L, EXPORT 1 A BULB- E14, 110V/60HZ, TAIWAN A CHILLER PAN, 220L - HK, RETAIL 1 A A CLIP-COMPRESSOR MOUNTING A CLIP-DEFROST HEATER A COMPRESSOR ASSY- EMBRACO, 110 V Taiwan 1 1 A CONTROL BOX, 220L, HK- RETAIL 1 A CONTROL BOX, EXPORT A E COVER - UNIT- MTG A COVER- AIR DIFFUSER, EXPORT A B COVER EVAP, BACK A COVER EVAP, FRONT- EXPORT A COVER, HINGE- TOP, ALMOND 1 1 A COVER, HINGE- TOP, GREY 1 A B CRISPER COVER 250/285L, EXPORT A B CRISPER PAN- 220L HK- RETAIL 1 1 A B CRISPER PAN, EXPORT 1 1 A C DAMPER -FREEZER CONTROL A A DAMPER, FREEZER CONTROL- 220/250L 1 A DEFROST HEATER, 110V/60HZ- TAIWAN A DEFROST TIMER, PARAGON - 115V-60HZ A DETENT, DOOR STOP- ALMOND 1 1 A DETENT, DOOR STOP- GREY 1 A DOOR ASSY 285 RC VCM NICKEL GREYL 1 A DOOR ASSY RC ALMOND VCM 250L HIGH 1 A DOOR ASSY RC VCM ALMOND 285L 1 A DOOR ASSY RC VCM ALMOND 285L 1 A DOOR ASSY, FC, VCM ALMOND W/O T-T 1 1 A DOOR ASSY, FC, VCM ALMOND W/O T-T 1 A DOOR ASSY, FC, VCM NICKEL GREY W/O T-T 1 A DOOR BIN, RC- BOTTLES. EXPORT A DOOR BIN, RC- UTILITY, EXPORT A DOOR CHILLER, EXPORT A DOOR QUICK FREEZE, EXPORT A B DRAIN CUP A C DRAIN TUBE ASSEMBLY 250L 1 A C DRAIN TUBE ASSEMBLY- 285L

17 A C DRAIN TUBE ASSEMBLY- 285L 1 1 GNF SERVICE DRIER A E- CLIP, RIVET AXLE ELECTRICAL SHIELD PART CODE DESCRIPTION A END CAP- BOTTOM,RC- ALMOND 1 A C END CAP- BOTTOM,RC -GREY 1 A B END CAP- BOTTOM- FC - ALMOND 1 A END CAP- BOTTOM- FC, ALMOND - ABS 1 A END CAP- BOTTOM- FC, NICKEL GREY- ABS 1 A END CAP- DOOR, FC- TOP, ALMOND- EXPORT 1 A END CAP- DOOR, FC- TOP, GREY- EXPORT 1 A END CAP FC TOP W/O CAB TOP ALMOND, ABS 1 A END CAP FC TOP W/O CAB TOP N.GREY, ABS 1 A END CAP RC BOTTOM NICKEL GREY, ABS 1 A END CAP RC BOTTOM, ALMOND, ABS 1 A END CAP- RC TOP, ALMOND - ABS 1 A END CAP- RC TOP, ALMOND - ABS 1 A END CAP- RC TOP, NICKEL GREY- ABS 1 A END CAP- RC TOP, NICKEL GREY- ABS 1 A F ENDCAP- BOTTOM- FC,GREY 1 A B ENDCAP- TOP, RC- ALMOND 1 A F ENDCAP- TOP, RC- GREY 1 A E EVAPORATING TRAY A A EVAPORATOR ASSY - MATSUSHITA A F/assy 285L EXPORT ALMOND-VENEZUELA 1 A F/assy 285L EXPORT WHITE VENEZUELA 1 A A FAN MOTOR- EXPORT, 110V/60HZ A FILLER- WRAPPER CORNER, ALMOND 1 2 A FILLER- WRAPPER CORNER, GREY 1 A A FOIL- CONTROL BOX 1 1 A J FREEZER FLOOR-INTEGERATED, HIPS A GASKET- FC, DOOR - SERVICE A GASKET- RC, DOOR 285L- SERVICE A GASKET- RC, DOOR 250L- SERVICE 1 A A GASKET- EVAP COVER,SIDE A GASKET -EVAP COVER,TOP A GASKET- EVAPORATOR COVER,BOTTOM A B GROMMET - DRAIN SEAL A B GROMMET- COMPRESSOR GROMMET FAN MTG A GROMMET SOUND DEADENING- BACK A GROMMET SOUND DEADENING- FRONT GROMMET-CLOSED END A HINGE SUB ASSY, BOTTOM - 2G HOLE PLUG A HOLE PLUG SLEEVE HINGE- ALMOND

18 A HOLE PLUG SLEEVE HINGE- GREY 2 A HOLE PLUG, PRESSFIT- ALMOND 1 8 A A HOLE PLUG, PRESSFIT- GREY 1 A KNOB, CONTROL- FC, EXPORT A KNOB, CONTROL- RC, EXPORT A A LIGHT LENS A NAME PLATE WHIRLPOOL VENEZUELA WRNE A A PAN CHILLER 285L PART CODE DESCRIPTION A A PAN CHILLER 285L 1 1 A B PANEL -DOOR,INT- RC, 285L A PANEL INTERIOR DOOR- FC A E PHILIPS HEAD SCREW, M4.0X0.7 1 A B PLATE -COMPRESSOR MOUNTING A B PLATE -SCREW, CENTER HINGE A PLENUM ASSY 285L,EXPORT- 110V/60HZ A PLUG REVERSIBLE- ENDCAP- ALMOND 1 A PLUG REVERSIBLE- ENDCAP, GREY 1 A A PUSHNUT A A RETAINER- BOTTLE, 285L WHITE A RETAINER, BOTTLE, 220/250L WHITE 1 A RIVET- AXLE, ZINC A A SCREW -HEX WASHER HEAD 1 A SCREW- HEX HEAD, HI-LO SEMS A SCREW- HEX WASHER HEAD A SCREW- HEX WASHER HEAD A SCREW- HEX WASHER HEAD A SCREW -HEX WASHER HEAD A B SCREW- PHILIPS PAN HEAD A A SCREW- PHILLIPS PAN HEAD A E SHELF - QUICK FREEZE A SHELF BACK- TRIPLE (SAN) A C SHELF- FLIP UP A A SHELF FRONT- TRIPLE (SAN) A SHELF- RC (SAN) A SHIELD - HEAT, EVAP A A SHIELD, ELECTRICAL LIGHT A A SHIM-MOUNTING CLIP COMPRESSOR A SLEEVE- HINGE A B SLIDE, HUMIDITY CONTROL BLUE A SOUND DEADENING- EVAPORATOR A STOP - DOOR, FC- RH SWING- ALMOND 1 1 A STOP - DOOR, FC- RH SWING- GREY 1 A STOP- DOOR, RC- ALMOND 1 1 A STOP- DOOR, RC- GREY 1 A STRAIN RELIEF A SUB ASSY - CENTRE HINGE, ALMOND

19 A SUB ASSY, AIR SEPARATOR A SUB ASSY, HEAT LOOP GROMMET, 285L A SUB ASSY, TOP HINGE - GNF/2G A B SUPPORT- ICE TRAY SWITCH 2 TERM ROCKER ARM SWITCH 3 TERM ROCKER ARM A THERMOSTAT WT ASSY -250L, SIEBE 1 A THERMOSTAT WT ASSY -285L, SIEBE A THERMOSTAT WT ASSY -285L, SIEBE 1 1 A A TRAY - EGG A C TRAY-ICE A TRIVET, FC EXPORT PART CODE DESCRIPTION A TRIVET, RC- DEEP A TRIVET, RC- SHALLOW EXPORT A TRIVET-MIDDLE- RC, HK- RETAIL 1 A A TUBE ASSY- DISCHARGE A A TUBE- HEAT EXCHANGER 1 A USE & CARE GUIDE-Eng/Fren/Arabic A A WEDGE,EVAP MOUNTING- LH A D WEDGE,EVAP MOUNTING- RH A WIRE HARNESS UNIT INTM'D-UL, 115V/60Hz 1 1 A WIRE HARNESS, INT'D, EXPORT, UL 1 1 A WIRING ASSY CABINET 285L- 115V/60HZ A WIRING ASSY CONTROL BOX- 115V/60HZ A WIRING ASSY- FC 110V/60HZ