Bystronic Tools Our Tools 3-P. Laser Bending Waterjet bystronic.com
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1 Bystronic Tools Our Tools 3-P Laser Bending Waterjet bystronic.com
2 Overview about the icons used in this catalogue Material / Hardness max. permitted load method of tool loading nature of load max. box depth weight availability / delivery time clamping type drawing number (BOSbase reference) reversible tool bottom tool support
3 Content Basics... 4 Bending methods... 4 Calculation basics for 3-P bendig...10 Recommendation starter kits...16 Upper tools 3-P...17 Description upper tools...18 Segmentation of punches...19 Standard heights...20 Upper tools and upper tool holder...22 Bottom tools 3-P...73 Description bottom tools...74 Segmentation of bottom tools...75 Standard pieces...75 Bottom tools...78 Bottom tool pins Insert rails Workshop (ByAcademy) Bystronic world wide...120
4 4 Bystronic bending methods Air bending For material thicknesses up to 50 mm mild steel Basics Coining For material thickenesses up to 3 mm mild steel
5 Bystronic bending methods 5 3-point-bending Up to 12 mm mild steel Basics
6 6 Bystronic bending methods Principle of air bending With the air bending method the bending angle is determined by the depth of penetration of the upper tool into the lower die. To that effect and amongst other factors the bending accuracy is mainly dependant upon the positional accuracy of the upper beam. Under load the material is stressed from A to C. After removal of the load the portions AD and EC spring back into thier original positions. In the case of ari bending without bottoming the vees of the bottom tool and the angle of the top tool must be smaller than 90. Basics Punch V Zone elastic deformation B die A D E C Zone plastic deformation M = bottom tool R = inner radius V = buttom tool opening S = upper tool
7 Bystronic bending methods Principle of bottoming 7 As soon as the areas AD and CE touch the sides of the vee in air bending with bottoming they will spring back into thier original position until the positions of contact have to move to D and E. A D B E C V Basics A D B E C A still further penetration of the top tool will result in a disengagement of the points D and Efrom the lower die as the points of contact start to move in the overbending is larger than the spring back of the portion located underneath the points of contact the angle of the section after removal of the load will be smaller than the angle of the vee.. V
8 8 Bystronic bending methods Principle of coining A further penetration of the top tool will result in a reopening of the section D and E until the top tool completely bottoms out on to the material. (start of the coining process). The variation of the forces versus the travel of the top tool is a function of the material. The bottoming or coining process corresponds to a continous reduction of the die opening (V). The smaller the width of the vee during coining results in a corresponding reduction of spring back in comparison to airbending. The bending forces required are 4 to 8 times greater than those required for air bending. Basics A D E C B V
9 Bystronic bending methods Principle of 3-pont-bending 9 For the 3-point-bending the bottom tool groove depth (H) is accomplished with an accuracy of 1/1000 mm by means of a precise wedge system. With given sheet metal quality, sheet metal characteristics and plate thickness and taking resilience of the part into account, the bend angle to be produced is governed predictably and accurately by bottom tool depth (F). The top tool segments positionated along the bending line thereby adapts to the bending line of the bottom tools. The hydraulic cushion compensates for machine and material related factors. The 3-point-bending process is something in between air bending and coining and delivers highest accuracy and flexibility. It opens new possibilities in designing and manufacturing of parts. Basics K y S γ H P V M M = lower die P = vee pin H = vee depth V = vee width K = hydraulic cushion S = upper tool
10 10 Calculation basics 3-point-bending Pressing force table Basics Ri (mm) B (mm) Die V (mm) t (mm) Approx. capacity required in kn/m for mild steel plates with a tensile strength of Rm = 450 N/mm² F = 450 x V t² x f =...kn/m [t (mm), V (mm)] Factor f M.S. 1,3 S.S. 1,66 Alu 0,5 Ri = approx. inner radius B = smallest flange for 90 bends V = die opening t = material thickness
11 Calculation basics 3-point-bending Pressing force table Approx. capacity required in kn/m for mild steel plates with a tensile strength of Rm = 450 N/mm² Basics For Stainless Steel: Use next bigger size of bottom tool V t Êmpirical rule: For air bending the inner radius Ri is approx. 16% of the die opening V. The values Ri and B are valid for 90 bends. B Ri
12 12 Calculation basics 3-point-bending Calculation of the hydrocushion - force Calculation of the cushion-force for 1 top tool section of a length of 100 mm: F K = A 1ST (cm²) x P K (bar) 100 F K = capacity of the cushion A 1ST = subjected surface of the hydrocushion (B x L) P K = hydrocushion - force Basics Sample calculation: Capacity of cushion FK for 1 top tool section of 100mm length by a cushion pressure of 50 bar. F K = B (cm) x L (cm) x P K (bar) cm² x 50 bar 100 B = 2,5 t P K F K B = width if the hydrocushion 50 mm L = standard top tool section 100 mm L Maximum capacity of the hydrocushion 1000 kn/m (100 t/m)
13 Calculation basics 3-point-bending Calculation of the hydrocushion - force 13 Capacity of the hydrocushion PK at a pressure of 50 bar F K (t) (kn) Bending length L (cm) Maximum capacity of the hydrocushion 1000 kn/m (100 t/m) Basics
14 14 Calculation basics 3-point-bending Working space on the Hämmerle 3-point-bending-machine DL PH 117 BH (+10) t FS 130 M = 86 / 120 Basics Bottom tool height Supporting plate: or or SH 3P-bending 58 Hemming SH Maximum capacity of the hydrocushion 1000 kn/m (100 t/m)
15 Calculation basics 3-point-bending Working space on the Hämmerle 3-point-bending-machine 15 SH DL Typ Typ PH FS (M = 86) BH Operation Stroke Open height Punch holder Punch Top tool height Free space max. box height Hemming ja nein nein nein ja nein nein nein nein Basics nein ja nein nein nein * ja * nein * The top tool combinations are limited for sheet thickness up to max. of 3mm. Formula For calculation of the max. boc height: For calculation of the top tool height: BH (mm) = [PH (mm) - 90] 2 PH (mm) = BH (mm) x
16 16 Recommendation starter kits Hämmerle 3P Bend length Part number Description Piece Unit B Punch + holder / / pieces 2100 mm B Punch + holder / /200 2 pieces B Die kpl.gs/fld /WL100 6 pieces B Die kpl.gs/fld /WL500 3 pieces Starter kits 3100 mm 4100 mm B Punch + holder / / pieces B Punch + holder / /200 2 pieces B Die kpl.gs/fld /WL100 6 pieces B Die kpl.gs/fld /WL500 5 pieces B Punch + holder / / pieces B Punch + holder / /200 2 pieces B Die kpl.gs/fld /WL100 6 pieces B Die kpl.gs/fld /WL500 7 pieces
17 17 Upper tools 3-point-bending Upper tools 3-P
18 18 Description upper tools Hydraulic fast clamping system of the upper tools. Hydraulic fast clamping system of the upper tools (Standard Hämmerle 3P) Upper tools 3-P PH kn/m vertical insertion head supported hydraulic tools are reversible Automatic centering of the tool during clamping ensures quick set up times. The segmented tool system offers total flexibility with regard to different bending lengths.
19 Segmentation of punches 19 1 set standard top tools A top tool always consists of the punch and the punch holder. The punch holder is available in a length of L = 100mm or 200mm. Upper tools - intermediate pieces - Intermediate pieces with horn Upper tools 3-P set of intermediate top tool sections without horn consists of 10 pieces. 75 l 80 l r 85 r 95 r 105 r 115 r 1 set of intermediate top tool sections with horn consists of 8 pieces.
20 20 Standard holder and 3 point upper tool combination punch holder punch Upper tools 3-P The max. permitted load of the tool combination is equal to the max. permitted load of the punch.
21 Standard holder and 3 point upper tool combination 21 punch holder * * punch Upper tools 3-P * Top tool combinations with the punch holders are limited for steel thickness up to max. 3mm.
22 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 90 [B] Width (mm) 6 BH11001 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
23 F = 1000 kn/m R = 1 mm H = 90 mm Upper tools 3-P R Standard length Part number 100 mm B mm B segmented B Horn set B
24 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 28 Ex stock / 24 h [H] Height (mm) 90 [B] Width (mm) 6 BH11028 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
25 F = 1000 kn/m R = 1 mm H = 90 mm Upper tools 3-P 28 R Standard length Part number 100 mm B mm B segmented B Horn set B
26 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 6 BH11003 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
27 F = 1000 kn/m R = 1 mm H = 140 mm Upper tools 3-P R Standard length Part number 100 mm B mm B segmented B Horn set B
28 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 2 Head supported kg/100 mm Hämmerle 3P mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 90 [B] Width (mm) 8 BH11006 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
29 F = 1000 kn/m R = 2 mm H = 90 mm Upper tools 3-P 30 R Standard length Part number 100 mm B mm B segmented B Horn set B
30 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 30 Ex stocki / 24 h [H] Height (mm) 90 [B] Width (mm) 8 BH11008 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
31 F = 1000 kn/m R = 1 mm H = 90 mm Upper tools 3-P 30 R Standard length Part number 100 mm B mm B segmented B Horn set B
32 CrMo HRC Fmax = 600 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 40 [B] Width (mm) 6 BH11010 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
33 F = 600 kn/m R = 1 mm H = 40 mm Upper tools 3-P Alternativen Alternatives Standard length Part number 100 mm B segmented B
34 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 3 Head supported kg/100 mm Hämmerle 3P mm Nose angle - Ex stock / 24 h [H] Height (mm) 90 [B] Width (mm) 8 BH11033 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
35 F = 1000 kn/m R = 3 mm H = 90 mm Upper tools 3-P 6 R Standard length Part number 100 mm B mm B segmented B Horn set B
36 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 4 Head supported kg/100 mm Hämmerle 3P mm Nose angle 30 Ex stock / 24 h [H] Height (mm) 90 [B] Width (mm) 8 BH11034 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
37 F = 1000 kn/m R = 4 mm H = 90 mm Upper tools 3-P R Standard length Part number 100 mm B mm B segmented B Horn set B
38 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 5 Head supported kg/100 mm Hämmerle 3P mm Nose angle - Ex stock / 24 h [H] Height (mm) 90 [B] Width (mm) 8 BH11035 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
39 F = 1000 kn/m R = 5 mm H = 90 mm Upper tools 3-P R Standard length Part number 100 mm B mm B segmented B Horn set B
40 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 6 Head supported kg/100 mm Hämmerle 3P mm Nose angle - Ex stock / 24 h [H] Height (mm) 90 [B] Width (mm) 9 BH11036 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
41 F = 1000 kn/m R = 6 mm H = 90 mm Upper tools 3-P R Standard length Part number 100 mm B mm B segmented B Horn set B
42 CrMo HRC Fmax = 975 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 59 BH12014 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
43 F = 975 kn/m R = 1 mm H = 140 mm Upper tools 3-P R Standard length Part number 100 mm B mm B segmented B Horn set B
44 CrMo HRC Fmax = 975 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 45 BH12015 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
45 F = 975 kn/m R = 1 mm H = 140 mm Upper tools 3-P 8.5 R Standard length Part number 100 mm B mm B segmented B Horn set B
46 CrMo HRC Fmax = 750 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 55 Ex stock / 24 h [H] Height (mm) 190 [B] Width (mm) 34 BH12017 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
47 F = 750 kn/m R = 1 mm H = 190 mm Upper tools 3-P 55 R Standard length Part number 100 mm B mm B segmented B Horn set B
48 CrMo HRC Fmax = 250 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 22 BH12025 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
49 F = 250 kn/m R = 1 mm H = 140 mm Upper tools 3-P R Standard length Part number 100 mm B mm B segmented B Horn set B
50 CrMo HRC Fmax = 975 kn/m Operator side Upper tools 3-P [R] Radius (mm) 2 Head supported kg/100 mm Hämmerle 3P mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 45 BH12052 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
51 F = 975 kn/m R = 2 mm H = 140 mm Upper tools 3-P 8.5 R Standard length Part number 100 mm B mm B segmented B Horn set B
52 CrMo HRC Fmax = 975 kn/m Operator side Upper tools 3-P [R] Radius (mm) 3 Head supported kg/100 mm Hämmerle 3P mm Nose angle 85 Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 45 BH12053 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
53 F = 975 kn/m R = 3 mm H = 140 mm Upper tools 3-P 8.5 R Standard length Part number 100 mm B mm B segmented B Horn set B
54 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported kg/100 mm Hämmerle 3P mm Nose angle 50 Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 16 BH12065 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10 Horns 75 l / 80 l B / r / 85 r / 95 r / 105 r / 115 r B / 02 / 03 / 04 / 05
55 F = 1000 kn/m R = 1 mm H = 140 mm Upper tools 3-P R Standard length Part number 100 mm B mm B segmented B Horn set B
56 CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) - Head supported kg/100 mm Hämmerle 3P --- Nose angle - Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 10 BH14021 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10
57 F = 1000 kn/m R = --- H = 140 mm Upper tools 3-P Standard length Part number 100 mm B mm B segmented B
58 CrMo Fmax = 600 kn/m Operator side Upper tools 3-P [R] Radius (mm) - Head supported kg/100 mm Hämmerle 3P variable Nose angle - Ex stock / 24 h [H] Height (mm) 222 [B] Width (mm) 99 BH22006 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10
59 F = 600 kn/m R = --- H = Upper tools 3-P Alternativen Alternatives
60 60 Radius punch holder CrMo Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) Head supported kg/100 mm Hämmerle 3P variable Nose angle - Ex stock / 24 h [H] Height (mm) 120 [B] Width (mm) 37 BH22013 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10
61 F = 1000 kn/m R = --- H = Upper tools 3-P
62 62 Radius punch holder CrMo Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) 8-20 Head supported kg/100 mm Hämmerle 3P variable Nose angle - Ex stock / 24 h [H] Height (mm) 120 [B] Width (mm) 37 BH22014 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10
63 F = 1000 kn/m R = ---- H = 120 mm Upper tools 3-P
64 64 Radius punch holder CrMo Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) Head supported kg/100 mm Hämmerle 3P variable Nose angle - Ex stock / 24 h [H] Height (mm) 112 [B] Width (mm) 40.5 BH22015 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10
65 F = 1000 kn/m R = --- H = 112 mm Upper tools 3-P
66 66 Coining upper tool CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) - Head supported 0.42 kg/100 mm Hämmerle 3P mm Nose angle 90 Ex stock / 24 h [H] Height (mm) 90 [B] Width (mm) 6 BH11005 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10
67 F = 1000 kn/m R = --- H = 90 mm Upper tools 3-P Standard length Part number 100 mm B mm B segmented B
68 68 Coining upper tool CrMo HRC Fmax = 1000 kn/m Operator side Upper tools 3-P [R] Radius (mm) - Head supported 1.20 kg/100 mm Hämmerle 3P mm Nose angle 90 Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 12 BH11009 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10
69 F = 1000 kn/m R = --- H = 140 mm Upper tools 3-P Standard length Part number 100 mm B mm B segmented B
70 70 Coining upper tool CrMo HRC Fmax = 975 kn/m Operator side Upper tools 3-P [R] Radius (mm) 1 Head supported 2.60 kg/100 mm Hämmerle 3P mm Nose angle 90 Ex stock / 24 h [H] Height (mm) 140 [B] Width (mm) 45 BH12019 Standard length Part number 100 mm B / 55 / 60 mm B / 02 / / 70 / 75 mm B / 05 / / 85 / 90 / 95 mm B / 08 / 09 / 10
71 F = 975 kn/m R = 1 mm H = 140 mm Upper tools 3-P 8,5 R Standard length Part number 100 mm B mm B segmented B
72 72 Notes Bottom tools 3-P
73 73 Bottom tools 3 - point - bending Bottom tools 3-P
74 74 Description bottom tools Hydraulic fast clamping system of the bottom tools Hydraulic fast clamaping system of the bottom tools (Standard Hämmerle 3P) Bottom tools 3-P Hemming HRC 1000 kn/m hydraulic 130 M = 86 / Shortest setup times are guaranteed by the hydraulic quick clamping system of the lower tools.
75 Segmentation of buttom tools 75 Bottom tool intermediate pieces For bottom tools up to 60mm V-opening intermediate pieces are also available. 1 set consists of 10 intermediate pieces. 50 l 55 r 60 r 65 r 70 r 75 r 80 r 85 r 90 r 95 r Bottom tools 3-P
76 76 Standard pieces Bottom tools Indications with regards to material thickness and angle range refer to mild steel plates with a tensile strength of Rm = 450 N/mm². 100 Standard bottom tool piece L = 100 mm with holding rail L = 100 mm. Bottom tools 3-P standard bottom tools with holding rail L = 500mm. A bottom tool always consists of the basic bottom tool body, a holding rail and the bottom tool pins.
77 Notes 77 Bottom tools 3-P
78 H-S x45 14 R P H-S Bottom tools 3-P [R] Radius (mm) 0.6 V - Angle [H] Height (mm) 86 [B] Width (mm) 14 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 250 kn/m 1.70 Kg/100 mm Hämmerle 3P Ex stock / 24 h
79 H-FLD x45 14 R P H-FLD [R] Radius (mm) V - Angle [H] Height (mm) [B] Width (mm) Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 250 kn/m 1.70 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
80 H-S x45 14 R P H-S Bottom tools 3-P [R] Radius (mm) V - Angle [H] Height (mm) [B] Width (mm) Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 350 kn/m 1.71 Kg/100 mm Hämmerle 3P Ex stock / 24 h
81 H-FLD x45 14 R P H-FLD [R] Radius (mm) 2 V - Angle [H] Height (mm) 86 [B] Width (mm) 14 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 350 kn/m 1.71 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
82 H-S x45 R P H-S Bottom tools 3-P [R] Radius (mm) 1 V - Angle [H] Height (mm) 86 [B] Width (mm) 19 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 500 kn/m 1.87 Kg/100 mm Hämmerle 3P Ex stock / 24 h
83 H-FLD x45 R P H-FLD [R] Radius (mm) 1 V - Angle [H] Height (mm) 86 [B] Width (mm) 19 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 500 kn/m 1.87 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
84 H-S x45 R P H-S [R] Radius (mm) V - Angle [H] Height (mm) CrMo 4 Bottom tools 3-P [B] Width (mm) 19 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B HRC Fmax = 500 kn/m 1.86 Kg/100 mm Hämmerle 3P Ex stock / 24 h
85 H-FLD x45 R P H-FLD [R] Radius (mm) 2.5 V - Angle [H] Height (mm) 86 [B] Width (mm) 19 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 500 kn/m 1.86 kg/100 mm Hämmerle 3P Ex Stock / 24 h Bottom tools 3-P
86 H-S x45 R P H-S Bottom tools 3-P [R] Radius (mm) V - Angle [H] Height (mm) [B] Width (mm) Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 550 kn/m 1.70 Kg/100 mm Hämmerle 3P Ex stock / 24 h
87 H-S x45 R P H-S [R] Radius (mm) 1.5 V - Angle [H] Height (mm) 86 [B] Width (mm) 28 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 500 kn/m 2.39 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
88 H-FLD x45 R P H-FLD Bottom tools 3-P [R] Radius (mm) 1.5 V - Angle [H] Height (mm) 86 [B] Width (mm) 28 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 500 kn/m 2.39 Kg/100 mm Hämmerle 3P Ex Stock / 24 h
89 H-S x45 R P H-S [R] Radius (mm) 3 V - Angle [H] Height (mm) 86 [B] Width (mm) 28 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 500 kn/m 2.40 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
90 H-FLD x45 R P H-FLD Bottom tools 3-P [R] Radius (mm) V - Angle [H] Height (mm) [B] Width (mm) Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 500 kn/m 2.40 Kg/100 mm Hämmerle 3P Ex stock / 24 h
91 H-S R x45 P H-S [R] Radius (mm) 2 V - Angle [H] Height (mm) 86 [B] Width (mm) 28 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 500 kn/m 2.14 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
92 H-S x45 R P H-S Bottom tools 3-P [R] Radius (mm) 3.5 V - Angle [H] Height (mm) 86 [B] Width (mm) 28 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 500 kn/m 2.18 Kg/100 mm Hämmerle 3P Ex stock / 24 h
93 H-S x45 R P H-S [R] Radius (mm) V - Angle [H] Height (mm) CrMo 4 [B] Width (mm) 28 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B HRC Fmax = 500 kn/m 2.14 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
94 H-S x45 R P H-S Bottom tools 3-P [R] Radius (mm) 2 V - Angle [H] Height (mm) 86 [B] Width (mm) 34 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 750 kn/m 2.44 Kg/100 mm Hämmerle 3P Ex stock / 24 h
95 H-S x45 R P H-S [R] Radius (mm) 2 V - Angle [H] Height (mm) 86 [B] Width (mm) 40 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 1200 kn/m 2.80 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
96 H-S x R EL 1 P H-S Bottom tools 3-P [R] Radius (mm) 4 V - Angle [H] Height (mm) 86 [B] Width (mm) 48 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 750 kn/m 2.96 Kg/100 mm Hämmerle 3P Ex stock / 24 h
97 H-S Enlarged frontplates are necessary for the bottom tool x R P H-S [R] Radius (mm) 8 V - Angle [H] Height (mm) 86 [B] Width (mm) 75 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 1500 kn/m 4.06 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
98 H-S Enlarged frontplates are necessary for the bottom tool R EL 4 EL 3 EL 2 EL 1 P H-S Bottom tools 3-P [R] Radius (mm) V - Angle [H] Height (mm) [B] Width (mm) Material thickness (mm) Standard length Part number 100 mm B mm B CrMo HRC Fmax = 1500 kn/m 8.80 Kg/100 mm Hämmerle 3P Ex stock / 24 h
99 H-S Enlarged frontplates are necessary for the bottom tool R EL 4 EL 3 EL 2 EL 1 P H-S [R] Radius (mm) V - Angle [H] Height (mm) CrMo 4 [B] Width (mm) 144 Material thickness (mm) Standard length Part number 100 mm B mm B HRC Fmax = 1500 kn/m 9.48 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
100 100 Coining bottom tool R Bottom tools 3-P [R] Radius (mm) 1 V - Angle 90 [H] Height (mm) 86 [B] Width (mm) 28 Material thickness (mm) Standard length Part number 100 mm B mm B segmented CrMo HRC Fmax = 1000 kn/m 0.94 Kg/100 mm Hämmerle 3P Ex stock / 24 h
101 Coining bottom tool R [R] Radius (mm) V - Angle [H] Height (mm) [B] Width (mm) Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 1000 kn/m 1.12 kg/100 mm mm Ex stock / 24 h Bottom tools 3-P
102 102 Coining bottom tool R Bottom tools 3-P [R] Radius (mm) V - Angle [H] Height (mm) [B] Width (mm) Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 1000 kn/m 1.22 Kg/100 mm Hämmerle 3P Ex stock / 24 h
103 Coining bottom tool R [R] Radius (mm) 2 V - Angle 90 [H] Height (mm) 86 [B] Width (mm) 28 Material thickness (mm) Standard length Part number 100 mm B mm B segmented B CrMo HRC Fmax = 1000 kn/m 1.20 kg/100 mm Hämmerle 3P Ex stock / 24 h Bottom tools 3-P
104 104 Bottom tool pins Part number Size (mm) Weight (Kg) x 87 0, x 87 0, ø ø Part number Size (mm) Weight (Kg) x 83 0, x 83 0,05 Bottom tools 3-P 83 ø ø
105 Bottom tool pins Part number Size (mm) Weight (Kg) x 85 0, x 85 0, ø ø Part number Size (mm) Weight (Kg) x 87 0, x 87 0,05 87 ø ø Bottom tools 3-P
106 106 Bottom tool pins Part number Size (mm) Weight (Kg) x 87 0, x 87 0, ø ø Part number Size (mm) Weight (Kg) x 87 0, x 87 0,05 Bottom tools 3-P 77 ø ø20 15
107 Bottom tool pins Part number Size (mm) Weight (Kg) x 87 0, x 87 0, ø ø Part number Size (mm) Weight (Kg) x 85 0, x 85 0,05 85 ø ø Bottom tools 3-P
108 108 Bottom tool pins Part number Size (mm) Weight (Kg) x 62 0, x 62 0,05 ø ø20 15 Bottom tools 3-P ø Part number Size (mm) Weight (Kg) x 67 0, x 67 0, ø20 15
109 Bottom tool pins Part number Size (mm) Weight (Kg) x 77 0, x 77 0, ø20 15 ø10 Bottom tools 3-P
110 110 Insert rails Who will need insert rails? To provide maximum flexibility in the range of angle that can be formed using lower tools from (V40) and larger, insert rails are available. Details of the various insert rails available are provided on the following pages. (All insert rails are manufactured from CK45 steel and have a hardness of HRC.) Bottom tools 3-P
111 Insert rails 111 Insert rail Part number Length (mm) Size (mm) Weight (kg) B x 10 0,16 B x 10 0,08 B x 10 0,088 B x 10 0,096 B x 10 0,104 B x 10 0,112 B x 10 0,120 B x 10 0,128 B x 10 1,136 B x 10 0,144 B x 10 0,152 B x 10 0,8 Bottom tools 3-P
112 112 Insert rails Insert rail Bottom tools 3-P Part number Length (mm) Size (mm) Weight (kg) B x 11 0,26 B x 11 0,13 B x 11 0,143 B x 11 0,156 B x 11 0,169 B x 11 0,182 B x 11 0,195 B x 11 0,208 B x 11 0,221 B x 11 0,234 B x 11 0,247 B x 11 1,3
113 Insert rails 113 Insert rail Part number Length (mm) Size (mm) Weight (kg) B x 10 0,5 B x 10 0,25 B x 10 0,275 B x 10 0,3 B x 10 0,325 B x 10 0,35 B x 10 0,375 B x 10 0,4 B x 10 0,425 B x 10 0,45 B x 10 0,475 B x 10 2,5 Bottom tools 3-P
114 114 Insert rails Insert rail Bottom tools 3-P Part number Length (mm) Size (mm) Weight (kg) B x 11 0,26 B x 11 0,13 B x 11 0,143 B x 11 0,156 B x 11 0,169 B x 11 0,182 B x 11 0,195 B x 11 0,208 B x 11 0,221 B x 11 0,234 B x 11 0,247 B x 11 1,3
115 Insert rails 115 Insert rail Part number Length (mm) Size (mm) Weight (kg) B x 10 0,5 B x 10 0,25 B x 10 0,275 B x 10 0,3 B x 10 0,325 B x 10 0,35 B x 10 0,375 B x 10 0,4 B x 10 0,425 B x 10 0,45 B x 10 0,475 B x 10 2,5 Bottom tools 3-P
116 116 Insert rails Insert rail Bottom tools 3-P Part number Length (mm) Size (mm) Weight (kg) B x 33 0,78 B x 33 0,39 B x 33 0,429 B x 33 0,468 B x 33 0,507 B x 33 0,546 B x 33 0,585 B x 33 0,624 B x 33 0,663 B x 33 0,702 B x 33 0,741 B x 33 3,9
117 Insert rails 117 Insert rail Part number Length (mm) Size (mm) Weight (kg) B x 44 1,04 B x 44 0,52 B x 44 0,572 B x 44 0,624 B x 44 0,676 B x 44 0,728 B x 44 0,78 B x 44 0,832 B x 44 0,884 B x 44 0,936 B x 44 0,988 B x 44 5,2 Bottom tools 3-P
118 118 Workshop Taking bending into design Small bending radii? Short flange length? Too much welding, cleaning and flattening? Bending marks? ByAcademy What are the topics? Basics Software presentations Machine presentations Industial design expert talks Case studies Your questions You can obtain date and further information from our consulting engineers, all contact dates you can be found on the last page. Further information can be obtained at:
119 Workshop Bending of high tensile strength materials 119 Material costs are too high? Wear and tear resistance relevant? Challenge light constuction? Steel broken yet? ByAcademy What are the topics? Basics Experts talks of steel producers How the software can help Bend case studies Specialist talks You can obtain data and further information from our consulting engineers, all contact data can be found on the last page. Further information can be obtained at:
120 120 Bystronic world wide Bystronic do Brasil Ltda. Rua Parma 203, Colombo PR/BR Brazil Tel Fax Bystronic Canada Ltd Coopers Avenue #24 L4Z 2E9 Mississauga Canada Tel Fax Bystronic Co., Ltd (Shanghai) Level 2, Part A, No. 999 Huaxu Road Qingpu China Shanghai Tel Fax SC Bystronic Laser S.R.L. Parcu Industrial Pro Roman Str. Poienilor Brasov Romania Tel Fax Bystronic Iberica, S.A. Avenida Tenerife n 2 Edificio 1, 3a planta, Oficana D ES San Sebastiàn de los Reyes Espania Tel Fax Bystronic France S.A. Park Technopolis, 3 Avenue du Canada F Les Ulis France Tel Fax Bystronic Czech Republic s.r.o. Turanka 115/ Brno Slatina Ceská Republika Tel Fax Bystronic Deutschland GmbH Römerstraße Heimsheim Deutschland Tel Fax Bystronic Laser India (Pvt) Ltd. 7 C, Tadiwala Road Next to Hotel Panchratna Pune India Tel Mobile
121 Bystronic world wide Bystronic Italia SRL Via del Lavoro 30 I Bovisio Masciago (MB) Italia Tel Fax Bystronic Polska Sp. z o.o Sekocin Nowy, Al. Krakowska 81 PL Raszyn Polska Tel Fax Bystronic Lazer Barbaros Caddesi K:1 No Ümraniye / Istanbul Turkey Tel.: Fax: Bystronic Korea Ltd Hogye-Dong, Dongan-Gu, Anyang-Si Korea Tel Fax Bystronic Mexico S.A. de C.V. Calle Canes 3250 Int.23, Col. La Nogalera Guadalajara Mexico Tel Fax Bystronic Benelux BV Stek 8 NL-3371 KG Hardinxveld- Giessendam Nederland Tel Fax Bystronic Austria GmbH Salzburger Straße 205 AT-4030 Linz Österreich Tel Fax OOO Bystronic Laser Zorge Street, 9A, building Moscow Russia Tel Fax Bystronic Sales AG Industriestrasse 21 CH-3362 Niederönz Schweiz Tel Fax Bystronic PTE LTD 2 Leng Kee Road #03-05 Thye Hong Centre Singapore Tel Fax Bystronic Scandinavia AB Metallvägen 30 A SE Rosersberg Sverige Tel Fax Bystronic UK Limited 6 Wayside Business Park Wilson Lane Coventry CV6 6NY United Kingdom Tel Fax Bystronic Inc. 200 Airport Road Elgin IL USA Tel Fax Bystronic Intern. Laser Ltd. Minsheng Rd., Banqiao Dist. Rm. 1B, 24F-1, No. 33, Sec New Taipai City Taiwan Tel Fax LLC Bystronic Ukraine Zhylyanska Street 59 Diplomat Hall, OPffice Kiev Ukraine Tel Fax
122 122 Notes
123 Notes 123
124 V
Bystronic Tools Our Tools XPT. Laser Bending Waterjet bystronic.com
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