Tooling CORPORATION. Scandinavia AB Standard Punches, Dies, Strippers, & Holders

Transcription

1 Tooling Standard Punches, Dies, Strippers, & Holders Lance-N-Loc is a sheet metal clinching system which creates a strong mechanical joint without the use of external fasteners or welding. The metals are lanced and squeezed to form an interlock below the bottom layer of the sheet metal. Lance-N-Loc is good for joining harder materials, multiple layers, and is ideal for use where electrical conductivity is required. CORPORATION Scandinavia AB

2 Fastening without Fasteners Lance-N-Loc is a sheet metal clinching system which creates a strong mechanical joint without the use of external fasteners or welding. The metals are lanced and squeezed to form an interlock below the bottom layer of the sheet metal. Lance-N-Loc is good for joining harder materials, multiple layers, and is ideal for use where electrical conductivity is required. The final result is a joint with a greater width than the drawn section of the metals. This accounts for the high strength of Lance-N-Loc joints. The entire sequence takes place in a single press stroke. Lance-N-loc process The first step in the process involves the clamping of the material with a punch side stripper. Before you Order Follow these steps to ensure your satisfaction with Lance-N-Loc : 1. Submit a sample of your part and or material to the BTM sample department. A Sample Data Sheet will be used to record what tooling was used to make your sample, as well as the resulting shear and peel strengths. 2. Test your sample 3. Upon your approval, contact the BTM application engineering department and we will help you select the correct punch, die, stripper, holders or other production solution. This catalog will be used as a reference. 4. Order the required Lance-N-Loc or Tog-L-Loc tooling for your application. Lance-n-Loc Die comparison clamps Next, the punch draws the material into the die. 940 Series Dies 940 Dies feature a built in die shield that surrounds an elastomeric ring and two die blades. draws locks As the material flows into the die, the die blades expand, allowing the metal to flow into a strong interlock below the bottom sheet. Two Bladed Elastomer Dies These dies are ideal when the die guarding can be modified to incorporate contour features in a part. Two Bladed Dies Note: Lance-N-Loc is not leak proof. See Tog-L-Loc. Punch Side Button Side Ideal for very tight joining locations up against a flange, where the blades can operate parallel. Safety Note It is the customer and/or user s responsibility to provide proper safety controls and/or guarding when a pinch point is present.

3 table of contents Ball Lock Punches Ball Lock Punch Assemblies and Holders Round Die Set Punch Holder Lance-N-Loc Dies 940 MINI Stepped Short Insert (SSI) Die Stepped Short Insert (SSI) Die... 7 Style A Elastomer Die... 8 Short Insert Elastomer Die... 8 Style A Combo Block Die... 9 Combo Block Die... 9 Handheld Combo Block Die lance-n-loc Dies Style A Elastomer Die Short Insert Elastomer Die Style A Combo Block Die Combo Block Die Lance-N-Loc Die Holders For Style A Elastomer Dies: 3.0 Tooling Tooling Lance-N-Loc Die Mounting

4 Lance-N-Loc Ball Lock Punches 3.0 Ball Lock Punch LENGTH 12.7 [ ] 10g5 [ ] Length BTM Order No. mm in 71 [2.795] A 80 [3.150] B 90 [3.543] C 100 [3.937] D 4.6 Ball Lock Punch LENGTH 12.7 [ ] 10g5 [ ] Length BTM Order No. mm in 71 [2.795] A 80 [3.150] B 90 [3.543] C 100 [3.937] D

5 Lance-N-Loc Round (Die Set Mounting) Holders for Ball Lock Punches 6 1 Ø 44.0 [1.73] ± ± Punch Length 3 2 A 8 B 1 Assembly Includes: One (1) Punch Holder C Pre-Travel One (1) Stripper Spring One (1) Stripper Can One (1) Ball & Retaining Spring 6 mm Dowels Provided 5 Two (2) Dowel Pins 6 7 Three (3) Mounting Screws One (1) Ball Lock Punch [.4921] [.453] 8 One (1) Stripper Tip [.453] [.4921] [.591] [.413] M6x1.0 S.H.C.S. For Mounting (3) Places Tooling Punch Length A B C BTM No. 71 [2.795 ] 77.0 [3.031 ] 10.0 [.39 ] A [3.150 ] 86.0 [3.386 ] 19.0 [.75 ] B Ø16.5 [.65 ] 90 [3.543 ] 96.0 [3.780 ] 29.0 [1.14 ] C 100 [3.937 ] [4.173 ] 39.0 [1.54 ] D 71 [2.795 ] 77.0 [3.031 ] 10.0 [.39 ] A [3.150 ] 86.0 [3.386 ] 19.0 [.75 ] B Ø22.2 [.88 ] 90 [3.543 ] 96.0 [3.780 ] 29.0 [1.14 ] C 100 [3.937 ] [4.173 ] 39.0 [1.54 ] D

6 3.0 Lance-N-Loc 940 Series MINI Dies Mini dies are used when joining minimum flange widths and total material thickness permits joining with the maximum allowable button dimension (BD). Maximum BD for each mini die is stated. MINI Stepped Short Insert (SSI) Die BE CE DE EE FE GE HE 13.5g [ ] ANVIL DEPTH [ ] Ø 12g [ ] [.123] 9.00 ± 0.03 [.354 ±.001] Ø 2mm ROLL PIN 5.0 [.20] DEEP (2) PLACES M4x0.7-6H THD. 4.5 [.18] DEEP Contact BTM for the maximum total material thickness this die can join. Maximum Button Dimension (BD) for this die is 5.3 [.210]

7 3.0 Lance-N-Loc 940 Series Dies Stepped Short Insert (SSI) Die BE CE DE EE FE GE HE Ø16g [ ] ANVIL DEPTH Ø 12g [ ] 9.00 ± 0.03 [.354 ±.001] Ø 2mm ROLL PIN 5.0 [.20] DEEP (2) PLACES [ ] 3.12 [.123] M4x0.7-6H THD. 4.5 [.18] DEEP

8 3.0 Lance-N-Loc Two Blade Elastomer Dies Style A die Ø [.562 ] ANVIL DEPTH [.750 ±.002] 31.8 [1.25] 4.8 [.19] Ø [.2495 ] [.06] 11.1 [.44] 2.3 [.09] FLAT 5.84 [.230 ±.001] FLAT (2) PLACES Short Insert die ANVIL DEPTH [.565±.002] Ø [ ] [.062 ] [.438 ±.001] Ø [ ] DIA. FOR Ø 5/64 ROLL PIN - TYP. (2) #6-32 UNC-2B THD. 4.6 [.18] DEEP

9 3.0 Lance-N-Loc Two Bladed Combo Block Dies Style A Die [.45] 9.9 [.39] ANVIL DEPTH [.750 ±.002] 31.8 [1.25] [ ] 4.6 [.18] 9.4 [.37] 2.5 [.10] FLAT TYP. (2) Combo Block Die ANVIL DEPTH 9.91 [.390] ±.005 [1.125 ±.002] 4.76 [.188] [.5097 ] DRILL & C BORE FOR #8 L.H.S.C.S. Handheld Combo Block Die [.390] ANVIL DEPTH ± 0.05 [.938 ±.002] 4.76 [.188] [.5097 ] DRILL & C BORE FOR #8 L.H.S.C.S.

10 4.6 Lance-N-Loc Two Blade Elastomer Dies Style A Die AD [.620 ] Standard [.750 ±.002] ANVIL DEPTH 3.6 [.14] 31.8 [1.25] Ø6.34 [ ] 2.5 [.10] FLAT 1.6 [.06] 11.1 [.44] 6.22 [.245 ±.001] FLAT (2) PLACES Short Insert Die [.565±.002] ANVIL DEPTH [.062 ] Ø [ ] Ø [.620 ] [.438 ±.001] DIA. FOR Ø5/64 ROLL PIN - TYP. (2) #6-32 UNC-2B THD. 4.6 [.18] DEEP 10

11 4.6 Lance-N-Loc Two Bladed Combo Block Dies Style A Die [.39] [.750 ±.002] 31.8 [1.25] 11.2 [.44] [.48] ANVIL [.10] DEPTH [.06] FLAT [ ] Combo Block Die [.390] ANVIL DEPTH ±.005 [1.125 ±.002] 4.76 [.188] [.5097 ] DRILL & C BORE FOR #8 L.H.S.C.S. 11

12 Lance-N-Loc Two Blade Elastomer Die Holders Style A Die Holders - For Two Blade Elastomer Style A Dies. 3.0 Tooling 50.8 [2.000 ±.001] 3/8-24 UNF - 2B THD [.62] DEEP A LIGHT DUTY BALL SEAT Ø [ ] 28.6 [1.12] 4.8 [.19] 1.5 [.06] FLAT Mounting Type A Order No. Imperial #10-32 UNF -2B THD

13 4.6 Tooling 3/8-24 UNF - 2B THD [.62] DEEP 50.8 [2.000 ±.001] A 28.6 [1.12] LIGHT DUTY BALL SEAT Ø [ ] Ø 23.8 [.94] 22.2 [.88] 4.8 [.19] 1.5 [.06] FLAT Mounting Type A Order No. Imperial M5x0.8-6H THD

14 Lance-N-Loc Die Mounting Information 3.0 Die Pocket Information [.752 ] [.2497 ] Tooling Size A B C D E F [.580] 0.51 [.020] [1.047] [.734] [.578] 5.84 ± 0.02 [.230 ±.001] [.750] 0.64 [.025] [1.094] [.781] [.625] 6.22 ± 0.02 [.245 ±.001] 14

15 3.0 Elastomer Short Insert Die Pocket Information 4.6 A A Two Blade Die Pocket Information 2 bladed dies require a clearance pocket for the blades to open freely. The locational tolerance to the centerline of the die should be ±0.013 [.0005 ]. A hardened die block is required; preferably a minimum of 4150HT steel. 3.0 Two Blade Combo Block Die Pocket Information

16 Scandinavia E U R O P EAB BTM has a wide range of products for applying Tog-L-Loc tooling including: Press Brakes Die Sets BTM s unitized press brake tooling is a low cost way to utilize the patented Tog-L-Loc sheet metal joining system and is available with a wide range of throat depths. The units are set up for a specified metal combination, and are ready to install into your brake. Tog-L-Loc tooling can be inexpensively designed into single or compound motion die set packages. Handheld Units Special Fixtures BTM s handheld units are an economical approach to fastening sheet metal assemblies. Pneumatic, Hydraulic, and Self-Contained Units in a variety of styles are available. The units can be set up to join a range of thicknesses or optimized for a specific metal thickness. Manually loaded and unloaded dedicated tooling can be built for a single part or a family of parts. Universal Presses Universal presses are hydraulically operated presses that easily adapt to join a variety of parts. Special Systems Achieve faster cycle times with automatic parts handling and/or by combining processes. Specialized Units BTM provides pneumatic, hydraulic, air/oil, and electrically driven units with single or dual motions for both stationary and robotic applications. For more information, or to see our full line of products, please visit: