Parker Maritime AS. 11. AICON 3D Forum - March 12th Metrology subsea using AICON's photogrammetry - The timesaver.
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1 Parker Maritime AS 11. AICON 3D Forum - March 12th 2009 Metrology subsea using AICON's photogrammetry - The timesaver Frank Prytz March 1, 2009
2 Parker Maritime AS Agenda - Who we are - What we do - Where we operate - Close range photogrammetry used sub sea - SICAMS - Before and after AICON March 1, 2009
3 Parker Maritime AS Servicing the oil business since 1972 Main business areas related to dimensions and positioning 40 engineers Turnover in 2008 was NOK 60 millions (7 mill Euro) Gauselveien Stavanger Norway March 1, 2009
4 Parker Maritime AS 1954 Bloms Oppmåling Private company 1972 Bloms Oppmåling Office in Stavanger 1988 Blom ASA Listed on the Oslo Stock Exchange 2004 Blom Maritime AS New name 2007 Scan Maritime AS Scan Subsea demerged from Blom ASA 2008 Parker Maritime AS Part of Parker Hannifin Corp 4
5 Parker Hannifin With annual sales exceeding USD12 billion, Parker Hannifin is the world's leading diversified manufacturer of motion and control technologies and systems, providing precision-engineered solutions for a wide variety of mobile, industrial and aerospace markets. Approximately 62,000 employees in 48 countries deliver value in an ethical manner to our customers, our shareholders and to the communities in which we work and live. 5
6 More than 35 years of experience worldwide with Industrial and Maritime Surveying Services Dimensional Control Position Monitoring System Charting and marine services Photogrammetry sub sea Scanning Vessel control 6
7 Sub sea metrology Requests from Clients worldwide. Most of the SICAMS work has been related to the North Sea. 7
8 Customers Oil Companies StatoilHydro BP ConocoPhillips... Sub Sea contractors Acergy SubSea7 Deep Ocean Technip... 8
9 Close range photogrammetry sub sea - Development started in First job in First job performed with a snapshot camera system - Used different software over the years Phoxy from Geodelta in Holland Photomodeler from Eos Systems Inc in Canada AICON introduced in jobs executed since the introduction in
10 System setup - Single camera solution - Operated by ROV or diver - Controlled from the vessel via umbilical - Connected via RS 232 or Ethernet - Video line from camera to see image - Superviced by our engineers System components Housing (POD) that can withstand pressure down to 1500 meters Lightning and flash connected to POD Connection to ROV via cable If operated by diver, cable directly up to the vessel (max 186m depth) Images stored inside the POD Downloaded to computer after all images have been acquired 10
11 Work performed Small structures Anchor support Flange Hub Hub Gaul Tee Hinge plate Water intake 11
12 Work performed Large structures Spool verification 70x90m between piles 53m test in Baku Jacket installation 2 x jacket survey Spool survey 12 Jacket node - Caisson Riser survey Bow of Gaul Node reinforcement
13 Before and after AICON Spool (piece) metrology First of all. What on earth is a spool piece. And why do we need metrology. More and more oil and gas are produced using structures and pipes installed on the seabed. After the structure and pipe has been installed, there will be a short distance that has to be connected with a spool piece. The more accurate the distance can be surveyed, the less force has to be used connect the pipe and flange. If the error is too big, the spool piece will not fit and a lot of time and money are spent to correct it. 13
14 Before and after AICON Spool metrology Marking the route and ends. Scale Bars with footings Spool connecting end the flange 14
15 Before and after AICON Spool (piece) metrology What systems are available for spool metrology. Smart wire Mini spool Acoustics Photogrammetry And others. 15
16 Before and after AICON Spool metrology - There has been a lot of requests for spool metrology since we started in The first years we did not dare to survey length over 10 to 15 meters sub sea - Normal spool metrology is 50+ meters - A increasing demand for accurate spool metrology led to a test sponsored by Statoil in The test: Acoustics versus photogrammetry - Parameters: Preparation, field work and reporting - Test for time and cost > can photogrammetry replace acoustic 16
17 Extract from a presentation held by DeepOcean at the Geilo conference in Norway February Preparations onshore: Acoustics Site visit / Planning of method and transponder positions Production of brackets / Test of bracket positions / surveying / calibration of brackets and transponders Photogrammetry Surveying of photogrammetry targets Conclution: Photogrammetry approximately 1/3 of the time / cost compared to acoustics. Time used Offshore: Kristin (1 Spool) Acoustics: Photogrammetry: Snøhvit (2 spools) Acoustics: Photogrammetry: 34 hours 17 hours 98 hours 34 hours Conclution: Photogrammetry approximately 1/2 of the time/cost compared to acoustics. 17
18 Before and after AICON Spool metrology If the time and cost using photogrammetry was 30 to 50 percent compared to the acoustic system, we should be crowded with work after showing the numbers? Not so. Because of one minor detail - processing time. For a 50 meter spool metrology, typically 500 to 1000 images are acquired. We had to select the best images to process. Even if we used a subset of images the time to results was way beyond what our Clients could cope with. Results have to be presented within 24 to 48 hours. We did use a lot more. 18
19 From the tests in 2004 Spool metrology Kristin Snøhvit Template D Snøhvit Plem Image quality 3D model Survey length Number of images Processing hours Days (24 hours)
20 From the tests in 2004 Post processed with Aicon software Spool metrology Kristin Snøhvit Template D Snøhvit Plem Image quality 3D model Survey length Number of images Processing hours Processed with AICON No coded targets One day One day 20
21 Spool metrology AICON on the test bench SICAMS introduced in October meters spool metrology in November Time to site, from request Field work: marking and image acquisition Processing and calculation, on site 4 days 15 hours 20 hours 21
22 SICAMS spool metrology in 2008 Field Client Spools meter Accuracy Average reporting Average total time Halfdan Sonsub Mongstad DOF Yttergryta Subsea Dumbarton Maersk UK Average reporting includes processing and reporting Average toal time includes placing the marking equipment (the survey route and flanges) and acquiring the images. The field time for the Dumbarton work was longer than necessary due to conditions out of Parkers control. 22
23 SICAMS spool metrology in 2008 Actual Scale Bar layout Halfdan Maersk1 Mongstad Yttergryta2 Yttergryta1 Maersk2 23
24 Thank you for your attention. Any questions? 24
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