Spring & Handwind Cable Reels PowerReel Series

Transcription

1 Spring & Handwind Cable Reels PowerReel

2 Contents Spring and Handwind Cable Reels Specification Data Sheets -5 PowerReels, PowerReels, 10-1 PowerReels, 1900 & PowerReels, 00 & Hazardous Location Reels, 1500, 500, & Hazardous Location Swivel Base 19 OPTIONS AND ACCESSORIES 0-1 Reference Chart 0 Ball Stops 1 Cable Grips 1 Hand Lamps (Std and Hazardous Duty) - Receptacle Boxes Pivot Base, 5 O Swivel Base, 60 O 5 Spool Lock, Ratchets, ReelSafe Brake 6 Limit Switches, Marine Duty, Pendants 7 Roller Guides, Type A 8 Roller Guides, Type C 9 Roller Guide Installation 0 Roller Guides, Custom 1 Slip Ring Assemblies 1 Welding Reels - Grounding (Static Discharge) Reels -5 Economy Cord Reels 6 Hand Rewind Reels, Economy 7 Hand Rewind Reels, 0, 0, & 0 8 Hand Rewind Reels, 60 9 Torque Reels 0 Saddle Clamp, for Torque Reels 1 PowerReel Selection Charts -79 APPENDICES I - Basic Cable Reel Components 80 II - Motor Amperage and Elect. Formulas 81 III - Cable Types 8 IV - Cable Data - AWG 8 V - Metric Conversion Tables 8 V - Terms, Conditions, and Warranty Spring Cable Reels 86 Other Products by Conductix-Wampfler 87 Conductix-Wampfler - Contact Information 88 Don t see what you need? Give us a call! We have hundreds of special reel designs. Visit for the most current information.

3 Spring and Handwind Cable Reels The people at Conductix-Wampfler have built quality cable reels in Omaha, Nebraska since 196. We manufacture dozens of standard designs in hundreds of configurations to suit the unique needs of demanding industrial users. These modular reels are assembled from stocked components for quick delivery and are competitively priced. The experienced engineering and sales people at Conductix-Wampfler are experts in the application of custom-engineered cable reels. While other reel manufactures have reduced their custom engineering resources, Conductix-Wampfler continues to meet the unique needs and challenges of industry. Conductix-Wampfler also builds the 6100 Spring Cable Reels in Weil am Rhein, Germany and markets them worldwide - see Pg. 86. All Conductix-Wampfler plants in the United States, Germany, France, and Italy are ISO 9001:000 certified. Our stringent quality systems assure that you will get the right product every time. Conductix-Wampfler in the USA, headquartered in Omaha, NE, started as Industrial Electric Reels (IER ) and later merged with Insul-8 Corporation. Beginning in the mid 1990 s, reels were also manufactured at the Insul-8 plant in Harlan, Iowa. In 006, the company, part of the Delachaux Group since 1975, was renamed Conductix. Now, with the merger of Conductix and Wampfler in 007, Conductix-Wampfler is the world leader in the design and manufacture of high-performance cable reels for industrial applications. 100 The best-built small cable reel on the market. When a throw-away reel won t do, try the 100! 1 diameter spool; available with receptacles and drop lights. Larger than the 100 and even more robust, covering the mid-range of our line. A great value with features you will not find on other reels. Also available for welding cable to 500 Hazardous Location These are equipped with a special slip ring housing for use in hazardous locations to 600 The 19,,, and 6 diameter PowerReels handle larger and longer cables. The 00 and 600 has many useful features, such as external spring adjustment and quickchange spring motors Reels The low profile 6100 is ideal for exceptionally demanding applications and restricted spaces. Features flange mounting. See Pg. 86. Hand Rewind Reels, Grounding Reels, Torque Reels Reels for cable storage, static discharge, balancer applications, and less demanding uses. Visit for the most current information.

4 Cable Reel Specification Data Sheet - Pg. 1 To make sure you get the right reel, please collect your requirements using the data sheet below and on the next page. All page references refer to the Cable Reels Catalog CAT1000. If you need help, contact us at (or ). Fax the completed sheets to ( ) or them to [email protected] to obtain a quotation. See back cover of this catalog for other sales offices or ask for our Global Sales Office sheet. For definition of terms, see Cable Reel Components, Appendix I, Pg. 80 Request Date Company Sales Person Name Title Phone Fax Company Type APPLICATION 1. How will the reel(s) be used? (Check One) Drag Lift Inactive Length Feeder Cord Active Length Stretch Retrieve Lift Height Hook-up Length Cable Sag. Other application information: Describe the application or attach a sketch. For example: Will the reel need to lift a cable-end accessory or will the cable be run through rollers or sheaves? Or will the cable pay out at an angle? ENVIRONMENTAL DATA Describe the environment in the area where the cable reel will be installed and used. 1. Indoors Outdoors Dusty Snow Ice Electrical enclosure sealing required (if known) NEMA or IP. Ambient temperature Min Max Degrees F Degrees C [ To convert C to F, see Appendix V, Pg. 85 ]. Will there be corrosive materials present? Yes No [ salt, chlorine, steam, acids, etc.] If yes, describe the type of corrosive. Is this a hazardous location? Yes No If yes, state required NEC Class Division Group 5. Other considerations (vibration, shock loads, etc) : Visit for the most current information.

5 Cable Reel Specification Data Sheet - Pg. MECHANICAL DATA 1. DUTY CYCLE cycles per [ How often will the reel payout and retract? ] Note: If the reel will cycle 0,000 times or more per year and/or if the environment is unusually harsh, premium cable may be required. Please consult Conductix-Wampfler.. SPEED If reel will power moving equipment, what is the speed of the equipment? ft/min m/min. PAYOUT ANGLE How will the cable be paid out? Parallel with spool At an angle from the spool Note: If the cable payout is more than 15 degrees from parallel with the spool, a swivel bases or swing-mount will be required. Refer to Pgs. 1,, & 5 or contact Conductix-Wampfler for recommendations.. OTHER MECHANICAL NOTES Will cable pass through/along devices such as rollers or sheaves that might affect cable retraction? ELECTRICAL DATA 1. AMPACITY REQUIRED [ The amount of amperage the reel/cable needs to handle per conductor. ] Motor horsepower-to-amperage conversion - see Appendix II, Pg. 81 To power an electromagnet, please consult Conductix-Wampfler. NUMBER OF CONDUCTORS REQUIRED (with ground) [ Note: Single phase needs three conductors; three-phase needs four.]. WIRE GAUGE/SIZE REQUIRED AWG Metric [ To handle the required amperage per conductor. ] To help determine required wire gauge, See Appendix IV, Pg. 8. For metric conversion, see Appendix V, Pg. 8.. CABLE TYPE NEEDED For further information, see Appendix III Cable Types, Pg OPERATING VOLTAGE (volts) AC DC 6. OPERATING FREQUENCY Hz (Note: USA is 60 Hz) CABLE LENGTH NEEDED Add up the cable length you need. See drawings on Pg.. Lift Drag Stretch Retrieve â â â â Active length Inactive length [ The difference between minimum and maximum operating payout.] [ The cable that will stay outside the reel, even at minimum payout.] Sag allowance [ Add 10% to the active + inactive length to account for cable sag.] Lift height [ The distance from the cable lay up to the reel location.} Hook-up length TOTAL [ The amount needed to make connections at the free end of the cable.] [ Sum of all lengths listed above.] Feeder Cable Length (if needed) [Cable that is connected to the non-rotating part of the reel. A feeder cable is standard on some reels. It is usually customer-supplied in other cases.] Visit for the most current information. 5

6 100 PowerReels The 100 PowerReel is the best-built small spring-driven cord reel on the market today. These are industrial-grade, precision machines that will provide years of service with little or no maintenance. 100 Reels are ideal for: Assembly and fabrication work areas Truck crane control cables Automotive and truck work bays Conveyors and utility trucks Schools, theaters, and recreation centers Other mobile power applications Standard Features: Rugged all-steel construction with fiberglass / nylon drum Durable yellow powder coated finish Four standard versions: Ball Stop Only - Pg. 8 With Receptacle Box - Pg. 8 With Incandescent Hand Lamp - Pg. 9 With Fluorescent Hand Lamp - Pg. 9 Each 100 Reel includes: Adjustable Cable Guide Arm: Directs the cable where you need it; 1 possible positions. Includes smooth-running -roller guide for minimum cable stress. Ratchet: Locks the spool to keep cable at the desired extension. Can be disengaged with a pull on the cable, or completely locked out for constant tension (stretch) applications - see Pg. Adjustable Ball Stop: Limits cable retraction and prevents damage to cord end accessories. Precision Slip Ring Assembly: Provides flawless operation and long life. 6 foot Feeder Cord: Provides incoming power to the reel. The three conductor reel feeder cord also includes a -prong molded Plug. Safety Chain Hole: Provides an attachment point for a safety chain when the reels are mounted overhead. UL & CSA Listed - see Pgs. 8-9 for details Choosing a 100 Reel: The reels in the charts on Pgs. 8 to 9 are sized for Lift/Drag applications, such as ceiling or wall/bench mounting - See Pg.. This reel can be used for other applications - see Specification Data Sheet, Pg. and the PowerReel Selection Charts Pgs Cable length listed is actual length. Be sure to order enough cable - see Cable Length Needed on Pg. 5. If the cable needs to payout at an angle, order Swing-Mount Bracket separately: Part No Or order a Pivot Base, see Pg. 1 and. 6 Visit for the most current information.

7 100 PowerReels The 100 PowerReel is modular and built with a minimum of components for maximum reliability. The 100 reel has all the features you require for tough industrial applications. For more information, download the 100 Installation, Operation, and Maintenance Manual from or Slip Ring Assembly Convenient Terminal Connectors 1 Guide Arm Positions Ratchet Lock-out Detail Shaft Coupling Each arm position can be relocated up or down one notch Secure Cotter Pin restraint Base Guide Arm Safety Chain Mounting Hole Push on this end to rotate lockout arm to engage or disengage position. Push to release dimple from hole latching arm in engaged position Parts View Ratchet Plate (connected to spring housing) Roller Guide Guide Arm Drum Slip Ring Ratchet Pawl & Ratchet Lockout Mechanism Gasket Base Left Flange Right Flange & Gasket with Contained Main Spring Dimensions - Inches (mm) 1.00 (05) 7.75 (197) Mounting Pattern 1.6 (1.).5 (57.) 1.8 (51) 1.75 () 6.5 (159) 6.70 (170) 1.5 (8.9).5 (8.6) 5.50 (19.7) slots: 0.06 x 0.81 (10. x 0.7).5 (11) Visit for the most current information..0 (76) 7

8 100 PowerReels 100 Reels - With Ball Stop This reel is designed to power moving machinery or accommodate customer-installed cable-end accessories for hand operation. If the accessory weighs over pounds (.91 kg), please contact the factory. Reels come with ball stop and various cable types - see Table A on Pg. 9. Three-conductor 110 volt reels come with six foot feeder cord and NEMA molded plug. -conductor reels are rated NEMA (IP56) for indoor or outdoor use. UL and CSA Listed (Note: Reels with customer installed components are NOT listed.) See Cable Reel Selection Charts, Pgs. -79, for a complete list of all 100 reels and applications. AWG # of Cond Max. Capacity Amps Cable Lgth ft (m) Part No. (110 or 00 volt Reels) Reel Max. Volts* Part No. (600 V Reels) Wt lb (kg) (7.6) (9.07) (10.67) (9.5) (15.) (10.) (9.1) (10.89) (1.19) (1.5) (15.) n/a 9 (1.16) (7.6) (10.89) (15.) n/a 8 (1.70) (10.67) ( (15.) (1.5) (10.67) n/a 5 (11.) (7.6) (10.89) (10.67) n/a 6 (11.79) * 110 V reels: Max. voltage is restricted by the molded plug on the feeder cord. 100 Reels - With Receptacle Box These 100 reels come with factory installed receptacle box as noted below. Boxes are yellow, heavy-duty molded TPE (thermoplastic elastomer) - oil resistant and impervious to most chemicals. Includes internal cord grip. Reels include six-foot feeder cable with molded plug - rated NEMA for indoor use. GFCI (ground fault circuit interrupter) models include the GFCI as part of the plug on the feeder cord. UL and CSA Listed # RB Dual 15 amp, 15 volt duplex (four outlets total) - used on 16/ and 1/ cables # RB-5-0R Dual 0 amp, 15 volt duplex (four outlets total) - used on 1/ cable GFCI Option The GFCI is part of the plug on the end of the feeder cord. These reels have part numbers ending in 17. AWG # of Cond Max. Capacity Amps Lgth ft (m) Part. No. (W/ Std. Feeder Cable) Part No. (W/ GFCI on Feeder Cable) Wt lb (kg) (7.6) n/a (10.0) (10.67) n/a (10.) (15.) n/a (10.9) (9.1) (11.) (1.19) (1.) (15.) (1.6) (7.6) (11.8) (15.) (1.) 8 Visit for the most current information.

9 100 PowerReels 100 Reels - With Incandescent Hand Lamp This 100 Reel comes with # HSR factory-installed incandescent hand lamp to provide extra lighting where proper lighting is required for safety and convenience. The lamp has: High-impact yellow handle Recessed on/off switch 15 amp / 15 volt auxiliary outlet on the side. All-steel, grounded reflector cage and swivel hook The lamp requires a 100 watt rough-service bulb - Bulb not included. UL Listed - for indoor use AWG # of Cond Lgth ft (m) Part No. Max Capacity Amps Wt lb (kg) 16 5 ( 7.6) (10.89) 16 5 (10.67) (11.) (15.) (11.79) 1 0 ( 9.1) (11.) 1 0 (1.19) (1.16) 1 50 ( 15.) (1.61) 100 Reels - With Fluorescent Hand Lamp This 100 Reel comes with # FHL factory-installed fluorescent hand lamp to provide extra lighting where proper lighting is required for safety or convenience. The lamp has: Yellow rubber handle Recessed on/off bump switch on the end Plastic non-glare shield with cool operating 1 watt bulb included Feeder cord mounted ballast Double hanging hook UL Listed, for indoor use AWG # of Cond Lgth ft (m) Part No. Max Capacity Amps Wt lb (kg) 16 5 ( 7.6) (10.89) 16 5 (10.67) (11.) (15.) (11.79) 1 0 ( 9.1) (11.) 1 0 (1.19) (1.70) 1 50 (15.) (1.61) Table A - Specific Cables Used on 100 Reels 110 or 00 Volt reels 600 Volt Reels AWG / # of Conductors Cable on Spool Cable on Feeder Cable Cable on Spool 16/ Cables SOOW-A SJTOOW-A SOOW-A 16/ Cables SOOW-A SOOW-A SOOW-A 1/ Cables SJEOOW-A SJTOOW-A SOOW-A 1/ Cables SJEOOW-A SJEOOW-A SOOW-A 1/ Cables SJOOW-A SJTOOW-A SOOW-A 1/ Cables SJOOW-A SJOOW-A SOOW-A Visit for the most current information. 9

10 PowerReel Description The PowerReel is the leading industrial grade cable reel in its class. These reels are the professionals choice. The Cable Reel is modular and built with a minimum of components for maximum reliability This reel will give you years of service with little or no maintenance and it has all the features you need for demanding industrial applications. Reels are ideal for: Assembly and fabrication work areas Automotive and truck work bays Schools and theaters Standard Features: Rugged, all-steel construction; with safety chain hole for overhead-mounted reels. Precision-built main spring housed in a safety-sealed canister Durable yellow powder coating Available with cable in common sizes - See Pg. 1. Complete application tables are on Pgs Each Reel includes: Extendable conveyors Overhead hoists and cranes (Class A-C) Truck cranes, utility, and ladder trucks Adjustable Guide Arm: Directs the cable where you need it; 1 possible positions. Includes smooth-running -roller guide for minimum cable stress. Ratchet: Locks the spool to maintain the desired cable extension, until the user releases it with a pull on the cable. The ratchet can be permanently defeated for constant tension (stretch) applications - See Pg. for definition of stretch. Adjustable Ball Stop: Limits cable retraction and prevents damage to cord-end accessories. Included only with the and conductor Lift/Drag reels listed on Pg. 1. Available as an option for other reels - See Pg. 1. Precision Slip Ring Assembly: Provides flawless contact and long operational life. Enclosed in NEMA weather-proof, gasketed enclosure. Ring #1 is grounded to the enclosure for safety. UL and cul Listed (if we supply cable) For indoor and outdoor use Choosing a Cable Reel: The reels on the chart on Pg. 1 are sized for Lift/Drag applications, such as ceiling or wall/bench mounting - See Pg. for definitions. This reel can accommodate other applications - See Specification Data Sheets on Pgs. -5 and the Cable Reel Selection Charts on Pgs for more information. Cable length is actual length. Be sure to order enough cable - See Cable Length Needed on Pg Visit for the most current information.

11 PowerReel Details Guide Arm Positions Shaft Coupling Each arm position can be relocated up or down one notch Ratchet Lock-out Detail Slip Ring Assembly Grounding Ring Terminal Feeder Cable Connections Base Roller Guide Safety Chain Mounting Hole Push on this end to rotate lockout Arm to engage or disengage position. Push to release Dimple from hole latching arm in engaged position Cable (on spool; up to 1 conductors.) Brush Post Terminal Block Parts View Ratchet Plate (connected to spring housing) Gasket Feeder Cable Hub Guide Arm & Roller Guide Slip Ring Assembly Left Flange Base Ratchet Pawl and Lockout Mechanism Slip Ring Cover Gasket Cable Inlet and Cable Gland Right Flange & Gasket with contained main spring Dimensions - Inches (mm) 1.5 () 1.0 (5) 1.5 ().75 (95) C A B &.5 Drum Width 15.0 (8) 6 Drum Width Note: Mounting pattern for use with pivot base - See Pg...8 (111.) 1.00 Female NPT 6.5 (159) 8.5 (10).50 (11).50 (89).88 (98.6) 5.00 (17.0) 7.1 (181.0).5 (8.6).5 (8.6) (8) holes for.75 mounting bolts 9.5 (5) A = to 6 (76-15) B =.5 to 8.5 (89-16) C = 1 to 18 (0-57) [ A, B, and C dimensions depend on the exact reel configuration - Contact Factory ] For more information, please download the Manual from or Visit for the most current information. 11

12 PowerReel Selection Chart The most common configurations are listed below. Cable lengths listed are the total length of cable on the spool, plus some allowance for safety wrap. Reels operate best when the cable is pulled no more than 15 degrees from parallel with the guide, and retracted the same way. For greater payout angles, we recommend adding a pivot base (Pgs. 1 or ) or swivel base (Pg. 5) The reels below: Are UL and cul Listed, NEMA. Come with one conductor grounded to the reel. For example conductors = live conductors + 1 ground (for single-phase use) Come with Type SOOW-A cable pre-installed. Come with Ball Stop, if or Conductors Available Cable Length in Feet (Meters) Cable AWG / # of Con. (6.10) (9.1) (1.19) (15.) (18.9) (1.) (.8) 16/ ** ** ** ** ** ** ** 16/ ** ** ** ** ** XX XX 16/ ** ** ** ** / ** ** ** ** / ** ** ** / ** ** XX / 11000** 11000** 11000** ** XX XX + 1/ 11000** 11000** 11000** ** XX / ** ** ** XX / ** ** / ** / / 11000** 11000** 11000** ** XX + + 1/ 11000** 11000** 11000** ** / ** ** / ** / ** ** ** / ** ** XX / ** ** ** Add the two-digit code from the list below to the above part numbers to assure that the reel is properly set up for the desired application. Refer to Pg. for application details. 11 = Lift or Drag Application 1 = Stretch Application 1 = Retrieve Application XX = Available for Lift/Drag (11) and Retrieve (1) only. Suffix 1 indicates that the reel can only handle a Retrieve application. + Refer to Cable Reel Selection Chart, Pgs. -79 for larger, non-ul- listed reels. IMPORTANT: If the reel is expected to payout and retract at a very high cycle rate, or is operating in an exceptionally harsh environment, you may need Premium Cable - contact Conductix-Wampfler for details. Don t see the cable reel you need in our catalog? Contact Conductix-Wampfler! We have thousands of reel designs for special applications. 1 Visit for the most current information.

13 Common PowerReel Options Pivot Base The Pivot Base allows reels to rotate up to 5 degrees left-to-right. The unit bolts to the base of the reel in the field (see Pg. for more details). Also fits the 100 reels. Part No. Wt lb (kg) PVB 7.5 (.1) For 60 O Swivel Base, see Pg. 5 Cable Grips Eye Bolt Cable Service Loop Cable Grips (or Kellems grips) maximize cable life by relieving the concentrated strain on connections at the cable termination point. Recommended for all applications. In most installations, the eye of the cable grip is connected to an eye bolt or U-bolt. Allow for a generous cable service loop to minimize the strain on the cable. Part No. Description 06 Cable grip for cable O.D. ranges 0.0 to Cable grip for cable O.D. ranges to Cable grip for cable O.D. ranges 0.71 to Cable grip for cable O.D. ranges to Cable grip for cable O.D. ranges 1.5 to 1.9 Incandescent Hand Lamp High impact yellow handle, with recessed on/off switch and side 15 amp 15 volt outlet. All steel, grounded reflector cage with swivel hanger. Accepts up to 1/ SJOOW-A cable. 100-watt rough service bulb not included. UL listed for indoor use. Part No. Wt lb (kg) HSR 1. (0.59) Fluorescent Hand Lamp Rubber handles with switch and hanger. Features a plastic non-glare shield with cool operating 1-watt lamp (included). Ballast mounted on feeder cord. For use with 16 or 1 AWG conductor SJOOW-A cable only. UL listed for indoor use. Part No. Wt lb (kg) FHL 1. (.55) Flop Over Guide Kit Guide Arm Snap Ring, Bearing, and Hub Kit The Flop Over Guide Kit, consisting of special hub, snap ring, and bearings, modifies the standard stationary guide arm to let it freely pivot around the shaft hub. Ideal for overhead reels that require a back and forth payout. Only for. Part No. Wt lb (kg) FGK n/a Reel Base Receptacle Boxes - See Pg.. Ball Stops - See Pg. 1 Visit for the most current information. 1

14 1900 & 00 PowerReel Description Our 1900 and 00 PowerReels are top-quality, low-cost alternatives to other higher capacity spring reels. These reels offer heavy-duty performance at competitive prices Reels are ideal for: Utility Trucks Large cable-end accessories Aviation Hangars Overhead hoists and cranes (Class A-C) Automated material handling Truck cranes and ladder trucks 1900 Reel Shown Standard Features Excellent performance for industrial indoor and outdoor applications, wet or dry. Built to NEMA standards Heavy-duty, all-steel construction Two-piece roller-guide design able to be mounted along a 5 o arc Safety-sealed, lifetime lubricated spring motor canister Generously sized slip ring housing with fully articulating brushes for flawless contact, even in demanding conditions. A variety of ring amp ratings from amps. 600 volt rating (1- conductors). 50 volts (5 or more conductors), per UL requirements. - O F to 66 O F. CSA Certified Choosing a Cable Reel: Refer to the Specification Data Sheets on Pgs. -5 to determine your needs Find the appropriate reel on the Cable Reel Selection Charts, Pgs. -79, based on application, cable size, and cable length. Be sure to order enough cable - see Cable Length Needed on Pg. 5. Reels are sized to handle Type SOOW-A, Type W, or Type G-GC cable. IMPORTANT: If the reel is expected to payout and retract at a very high cycle rate, or is operating in an exceptionally harsh environment, you may need Premium Cable - contact Conductix-Wampfler for details. Suggested Reel Options. For Other Options, see Pgs. 0-1 Cable Size Option Purpose Details on Pg. Spool Size In. (mm) Part No. Guide Rail Set To Protect Spool Flanges n/a 19 x 5 (8 x 17) 01A x 5 (610 x 17) 01B 19 x 8 (8 x 0) 01AA x 8 (8 x 0) 01BB Ratchet Assembly For Hand Operation 6 051A-K or 051B-K (Depending on Reel) Spool Lock To Keep the Spool From Rotation 6 Pivot Base 07 NEMA Junction Boxes Conductor, 16-8 AWG Cable O.D. Inches Cable O.D. Inches Cable O.D. Inches w/ 1 NPT Part No. w/ 1.5 NPT Part. No. w/ 1.50 NPT Part. No. Conductor, 6- AWG Conductor A B Conductor A B C 0 Conductor B C 1 Visit for the most current information.

15 1900 & 00 PowerReel Dimensions 1900 Dimensions Dimensions A through D will vary depending on the model and can be provided with quote (8) E = 1/8 to 1/8 depending on the model E 1.75 (.5) 6.5 (165).0 (101.6).0 (101.6) 11.9 (0) 0.5 (51) 1 NPT Internal Threads 9.5 (1) 6 x 0.56 (1.) 11.0 (79) 11.5 (9) 1.0 (0) 1. (0) 00 Dimensions Dimensions A through D will vary depending on the model and can be provided with quote..0 (610) E = 1/8 to 1/8 depending on the model E 1.75 (.5) 6.5 (165).0 (101.6).0 (101.6) 5.5 (68) 1 NPT Internal Threads 11.9 (0) 9.5 (1) 6 x 0.56 (1.) 1.5 (79) 11.5 (9) 1.0 (0) 1. (0) Visit for the most current information. 15

16 00 & 600 PowerReel Description Our Heavy-Duty 00 and 600 Cable Reels are designed for larger applications. These reels will handle cables ranging from 16 AWG to AWG cables, up to 6 conductors, in lengths up to 00 (60m) - See Cable Reel Selection Charts, Pgs Reels are sized for type SOOW-A, Type W or Type G-GC cable. Choosing a Cable Reel: Reels are ideal for: Overhead Cranes & Hoists Conveyors & Trippers Standard Features: All-steel modular construction with yellow powder coated finish Roller-guide able to be mounted anywhere along a 5 o arc Safety-sealed, lifetime lubricated spring motor canister(s) with Quick-Change feature External spring torque adjustment Reel lifting eyes Integrated junction box and spool guard rails Sealed slip ring housing (NEMA ) Reel Options Hazardous Duty (Pg. 18) Left Hand Rotation - Contact Factory Spool Lock (Part No., Pg. 6) Limit Switch (Pg.7) Marine Duty (Pg. 7) Pivot Base (Part No. P-00, Pg. 8) Ratchet (Part No. 18, Pg. 6) Theater Lighting Cables All Heavy-Duty Applications ReelSafe Brake (Retraction Governor; Part No. 900, Pg. 7) Other Custom Features - Contact Conductix-Wampfler Refer to the Specification Data Sheets on Pgs. -5 to determine your needs Find the appropriate reel on the Cable Reel Selection Charts, Pgs. -79, based on application, cable size, and cable length Be sure to order enough cable - see Cable Length Needed on Pg Dimensions, Single Motor 6.0 (91) A = 19 to 8 inches (8 to 119 mm) B =.1 or 1.8 inches (79 or 6 mm) 7.0 (90) () Holes for 0.50 Mounting Bolts (1.7 mm) 1.0 (56) 11.5 (9) 0.75 (19) 6.0 (15).0 (610) 16 Visit for the most current information.

17 00 & 600 PowerReel Dimensions 00 Dimensions, Dual Motor 6.0 (91) A = 19 to 8 inches (8 to 119 mm) B =.1 or 1.8 inches (79 or 6 mm) () Holes for 0.50 Mounting Bolts (1.7 mm).0 (610) 7.0 (90) 1.0 (56) 11.5 (9) 6.0 (15) 8.0 (711) 0.75 (19) 600 Dimensions, Single Motor 0.0 (1016) A = 19 to 8 inches (8 to 119 mm) B =.1 or 1.8 inches (79 or 6 mm) () Holes for 0.50 Mounting Bolts (1.7 mm) 9.0 (991) 1.0 (56) 11.5 (9) 0.75 (19) 6.0 (15).0 (610) 600 Dimensions, Dual Motor 0.0 (1016) A = 19 to 8 inches (8 to 119 mm) B =.1 or 1.8 inches (79 or 6 mm) () Holes for 0.50 Mounting Bolts (1.7 mm).0 (610) 9.0 (991) 1.0 (56) 11.5 (9) 6.0 (15) 8.0 (711) 0.75 (19) Visit for the most current information. 17

18 1500 Hazardous Location Reels These reels are also commonly referred to as explosionproof or hazardous duty reels. They are built with modular components, coupled with a spark-proof ratchet and explosion-proof slip ring housing. Choosing a 1500 Cable Reel: Use the Lift/Drag chart on Pg. 1 for selecting your or conductor UL listed 1500 reel. Use the same part number as the, except replace prefix 1 with 15. For example: (vs. the std ) Cable length is actual length. Be sure to order enough cable - see Cable Length Needed on Pg. 5. This reel can accommodate other applications - see Specification Data Sheets on Pgs. -5 and the PowerReel Selection Charts on Pgs. -79 ( ) for more information. Hazardous Location Reels are ideal for: Petroleum facilities Grain storage and handling silos Underground mines Standard Features: Built to UL 508 table 6.1 / NEC Standards Indoor or outdoor use 5 amp, 1- conductors 600 Volt, 5-1 conductors 50 Volt Rugged fabricated steel and cast aluminum construction Threaded slip ring enclosure Gray epoxy finish on steel parts UL Listed 508 table 6.1 ( and conductor units with cable only) Class I, Division I, Groups C & D - Zones 0, 1, & Class II, Division II, Groups E, F, & G Conforms to NEMA 9 and NEMA (IP56) standards Factory Assembled Reel includes: SOW-A cable (ON ALL REELS) Spring activated ratchet -roller adjustable cable guide and Ball Stop 6 Feeder Cord 1500 Options: Hazardous Location Swivel Bases - Pg.19. Hazardous Location Hand Lamps - Pgs. & Waste water treatment plants Paint booths Chemical plants 1500 Dimensions.8.8 (59) REF (81) 1.5 () Dia (81).6.6 (8) 9.5 (5).5 (11) 15. (91) 8.5 (10).87 (98.) (17) (181) 8 x 0. (11.) 8X Ø. 1.5 () Dia 18 Visit for the most current information.

19 500 & 500 Hazardous Location Reels Conductix-Wampfler 500 & 500 Hazardous Location Reels are built the same platform as the 00 and 00/600 reels, except they have been specially equipped to meet hazardous duty (explosion proof) requirements. The 500/500 reels will meet application requirements beyond the pre-configured UL Listed and conductor 1500 hazardous location reels on the previous page. 500 & 500 Hazardous Location reels are not third party listed or certified by any regulatory body. Complies with NEC requirements: Class I - Division I - Groups C & D - Zones 0, 1, & Class II - Division II - Groups E, F, & G Conforms to NEMA 9 and NEMA (IP56) standards Contact Conductix-Wampfler for assistance with choosing the 500 or 500 reel to assure a correct fit with your application. 500 PowerReel 500 PowerReel Cable Entrance for Factory Supplied Feeder Cord Explosion-Proof Junction Box (# GUAB) Explosion-Proof Slip Ring Enclosure Explosion-Proof Slip Ring Enclosure Cable Entrance for Factory Supplied Feeder Cord Dimensional information will vary with specifications. Contact Conductix-Wampfler with your requirements. 0º Hazardous Location Pivot Base Reel Pivot Base X 500 P-00 Visit for the most current information. 19

20 Options and Accessories Reference Chart Options and Accessories are detailed on Pgs Use the chart below to find the entire range of options available for each type of reel in the PowerReel Family. Some reels include common add-on options as standard features of the base reel. For your convenience, the chart below lists each series of reel, the option, and whether they are available for that model of reel or not. Contact Conductix-Wampfler Sales at if you need assistance. REEL SERIES Economy Reels Hand Rewind Pg. References à , , OPTIONS â Ball Stops 1 Std Std* Std* Add-on Add-on Std* - Cable Grip 1 Add-on Add-on Add-on Add-on Add-on Add-on Add-on Ext. Spring Tensioner Std - - Flop-Over Guide Kit 1 - Add-on Guide Rail Set Add-on Std - - Hand Lamps 9,1, Std* Add-on Add-on Add-on Add-on Std* Add-on Junction Box Add-on Std - - Limit Switch 7 Call Call Call Add-on Add-on - - Marine Duty Add-on - Call Pivot Base (5 ) Add-on Add-on Add-on Add-on Add-on - - Push-Button Pendants 7 Add-on Add-on Add-on Add-on Add-on Add-on Add-on Quick-Change Spring Motor Std - - Ratchet 6 Std Std Std Add-on Add-on Std - Receptacle Boxes Std* Add-on - Add-on Add-on Std* Add-on ReelSafe Brake 6 - Add-on Call Add-on Add-on - - Roller Guides 8-0 Std Std Std Std Std - Call Slip Ring Assemblies (Special) 1 - Call Call Call Call - Call Spool Lock Add-on Add-on - - Swing Mount 6 Add-on Add-on Swivel Base 5 Add-on Add-on Add-on Add-on Add-on - - Hazardous Location Swivel Base Add-on Add-on - - * Standard on selected models ONLY 0 Visit for the most current information.

21 Ball Stops and Cable Grips Ball Stops Type A Type B Ball Stops, also referred to as Cable Stops or Bumper Stops are: Generally used for manually operated lift and drag applications to govern retraction length. Stops are required when cable-end accessories such as hand lamps and receptacle boxes are installed on the reels. Suitable for all Conductix-Wampfler PowerReel Cable Reels. Ball stops are included with 100 reels. Also included with & conductor reels (lift / drag application only). Type C Type Description Part No. A For cable O.D. ranges to.8 (100/ Only 885 B For cable O.D. ranges 0.8 to.6 7 B For cable O.D. ranges 0.65 to B For cable O.D. ranges to C For cable O.D. ranges 1.06 to C For cable O.D. ranges 1.9 to Cable Grips Also referred to as Kellems grips, these devices are recommended to maximize cable life. They relieve the concentrated strain on individual conductors at the cable termination point. In most installations, the eye of the cable grip is connected to an eye bolt or U-bolt. This allows free movement between the cable and the grip. Allow for generous cable loop to minimize the strain on the cable. Required for reels in stretch applications - See Pg.. Suitable for all PowerReel Cable Reels Description Part No. Cable grip for cable O.D. ranges 0.0 to Cable grip for cable O.D. ranges to Cable grip for cable O.D. ranges 0.71 to Cable grip for cable O.D. ranges to Cable grip for cable O.D. ranges 1.5 to Visit for the most current information. 1

22 Hand Lamps Hand Lamps provide extra lighting in applications where proper lighting is required for safety or convenience. Suitable for indoor use on all -conductor 16 awg & 1 awg cable reels. Standard on selected 100 PowerReels - See Pg. 9. Available in Incandescent or Fluorescent type in standard and hazardous duty models. Hand Lamps are ideal for: Manufacturing Work Cells Recreation Centers Automotive Work Bays Maintenance Shops School Shop Areas Maintenance Trucks & Trailers Ratchet (Pg. 6) and Ball Stop (Pg. 1) are required and may need to be ordered separately, if not standard on the reel the hand lamp is used on - Refer to chart on Pg. 0. Incandescent Hand Lamp High impact yellow handles with recessed on/off switch and side 15 amp 15 Volt outlet. All steel, grounded reflector cage with swivel hanger. Accepts up to 1/ SJOOW-A cable. 100-watt rough service bulb not included. UL listed for indoor use. Part No. Wt lb (kg) HSR 1. (.59) Fluorescent Hand Lamp Rubber handles with switch and hanger. Features a plastic non-glare shield with cool operating 1-watt lamp (included). Ballast mounted on feeder cord. For use with 16 and 1 AWG conductor SJOOW-A cable only. UL listed for indoor use. Part No. Wt lb (kg) FHL 1. (.55) HAZARDOUS DUTY INCANDESCENT HAND LAMP Ideal for extra lighting when Hand Lamp needs to be used in a hazardous location. Light-weight construction. Features non-sparking aluminum guard with full swivel hook and high impact glass reinforced phenolic handle. Resists heat up to 00 o F. Accepts up to 1/ SOOW-A cable. 100 Watt, 10 Volt, UL listed. Part No. Wt lb (kg) XHL.9 (.) Visit for the most current information.

23 Hand Lamps and Receptacle Boxes HAZARDOUS DUTY FLUORESCENT HAND LAMP Ideal for extra lighting when Hand Lamp needs to be used in a hazardous location. Light-weight construction. Features non-sparking aluminum or plastic guard with full swivel hook and high impact glass reinforced phenolic handle. Resists heat up to 00 o F. Accepts up to 16/ SOOW-A cable. 1 Watt, 10 Volt, UL listed. Guard Type Part No. Wt lb (kg) Aluminum AL 5. (.1) Plastic PL.9 (.) Receptacle Boxes Receptacle Boxes are ideal used where mobile power supply is needed for safety and convenience. These are standard on some models of 100 reels - See Pg. 8. These can also be added to other PowerReel styles using up to 1/ SOOW-A cable. Receptacle Boxes are ideal for: Factory Work Cells Recreation Centers Automotive Work Bays Maintenance Shops School Shop Areas Maintenance Trucks & Trailers These boxes are made from a heavy duty, molded yellow thermoplastic elastomer (TPE) and have an internal cord grip. The boxes are oil resistant and impervious to most chemicals. Ratchet (Pg. 6) and Ball Stop (Pg. 1) are required and are standard on the reels that most commonly use a receptacle box - See Pg. 0. UL Listed and CSA approved. Description Dual 15 amp 15 volt duplex ( outlets total) Dual 0 amp 15 volt duplex ( outlets total) Part No. RB RB-5-0R Ground Fault Circuit Interrupter (GFCI) A Ground Fault Circuit Interrupter (GFCI) and plug assembly can be mounted onto the feeder cord of some reels. It comes standard on 100 reels with Part Nos. ending in 17 - see Pg. 8 Visit for the most current information.

24 5 Degree Pivot Base Pivot Bases allow the cable reel to pivot back and forth for alternating directions of cable payout. See chart below for maximum rotation. If cable payout exceeds 15 0 away from parallel to the spool, a pivot base should be used. Note that Swivel Bases are available for applications that require a full 60 0 pivot - See Pg. 5. Pivot Bases are ordered based on the specific series of reel used: Reel Max. Rotation Part No. Wt lb (kg) O PVB 7.5 (.0) 5 O PVB 7.5 (.0) Torque Reel 60 O TRPVB 7.5 (.0) O XPVB 0 (9.07) 1900 & 00 0 O 07 (19.51) O 07X (19.51) 00 & O P (6.7) PVB x. Dia. Holes (11.) x /8-16 UNC Tapped Holes 6.00 (15).75 (11).06 (5) 1.19 (5) 5.00 (17) 1.6 (1) 5.75 (16) 7.00 (178) 1.6 (1) 0.8 (9.7) 0.99 (5.) 07 and 07X P REF (56) (56) (9).1 (110) REF REF (8) x 0.69 X Ø.69 (18) GRIND Grind STUD stud FLUSH flush, IFif it protrudes IT PROTRUDES PAST BOTTOM past bottom OF BASE. of base (19) (51) 1.00 (0) 6.00 (15) (18) (0).56 (1.).56 Visit for the most current information.

25 60 Degree Swivel Bases Swivel Bases allow reels to rotate 60 0 in applications where continuous electrical rotation is required. They feature completely free running ball bearings in a watertight/dust-tight enclosure with access holes for simple slip ring inspection. Hazardous Duty version is available - see Pg Degree Swivel Bases are ideal for: Monorail conveyors Hoist on a circular track Other mobile machinery Standard fitting is a 1.0 NPT for cable 0.50 to.75 O.D. Contact Factory regarding fittings for larger size cable. Reel 100 / Swivel Part No. (by Number of Conductors) B 806C 806D 806E 806F 806G 1500 XSM--XPVB XSM--XPVB XSM-5-XPVB XSM-6-XPVB XSM-8-XPVB XSM-10-XPVB XSM-1-XPVB SM--PQQQ-8 SM--PQQQ-8 SM-5-PQQQ-8 SM-6-PQQQ-8 SM-8-PQQQ-8 SM-10-PQQQ-8 SM-1-PQQQ-8 QQQ - Characters depend on the specific reel - contact factory 1 to 6 conductors - Contact Factory No. of Conductors Data 100 / Swivel Amps Volts Wt lb (kg) Dim H (.0) 1.5 () (.0) 1.5 () (6.1) 15.0 (81) (6.1) 15.0 (81) (6.1) 16.5 (19) (9.9) 16.5 (19) (9.9) 18.5 (71) 100 / Swivel Base Dimensions 6.00 (15) H 1.00 (0) () Holes.1 Dia. (7.8) 6.00 (15).5 (6.6`).5 (57.`) 6.00 (15) 6.00 (15).18 (81) 7.00 (178) 1.8 (5.1) 1.91 (8.5) 1.8 (5.1) 1.6 (1.).5 (6.6`) 1.1 (5.8).18 (81) Visit for the most current information. 5

26 Spool Locks, Ratchets, and Brakes Spool Locks Spool Locks are used to lock the spool in place to prevent rotation of the reel in adverse conditions or during routine maintenance. Can be used on 1900 through 600 Reels. Spool Locks are ideal for: Overheard Cranes Rail Cars Reel Maintenance Situations For Reel Part No A or 060B (depending on reel - Consult Factory Ratchets Ratchets are spring activated mechanisms that temporarily lock the spool in place at selected points in the cable payout. Ratchets are standard on 100, and 1500 series reels, but can be added to 1900 through 600 styles. Ratchets are ideal for: Manually operated reels Lift/Drag Applications Reels with Handlamps, Receptacle Boxes, or Pendants Installed For Reel Part No A-K or 051B-K Q Q Final part number character determined upon order entry based on reel style. ReelSafe Brake Using a patented (U.S. Patent # 688) hydraulic pump system, the ReelSafe brake limits the retraction speed of a spring-powered reel, so if an accidental uncontrolled retraction occurs, the retracting cable and/or cable-end accessory will not injure personnel or damage property. The ReelSafe is preset at the factory to a safe speed, but it can be adjusted to the user s preference after reel installation. Some variation in retraction rate will be noticeable during large temperature variations such as seasonal temperature change, and minor adjustments may be necessary. For Reel Part No. (ReelSafe Brake Unit Only Q) Q Final part number character determined upon order entry based on reel style. 6 Visit for the most current information.

27 Other Options Limit Switches Rotary cam-type limit switches are used when an electrical interlock between cable payout length and other electrical equipment is required. These are adjustable for accurate location of the tripping mechanism. A variety of internal gear ratios are available so that the selection of the proper ratio will give maximum rotation of the actuator. The standard limit switch consists of a -element switch to provide NO (normally open) and NC (normally closed) sets of contacts in a NEMA enclosure. Limit Switches are ideal for: 1900 through 600 Reels Pendant Switches Overrun Control Limit Switches Contact Factory for Consultation Part No. To be Determined Marine Duty Option Marine Duty option is available for 00 and 600 PowerReels used in applications around bodies of water and other moist environments as defined by marine specifications IEEE-5, U.S. Coast Guard, ABS. Hardware is stainless steel, reel shaft is zinc plated, and the slip ring leads are fully sealed at both ends of the shaft. Marine Duty Reels are ideal for: Ports and Terminals Water Treatment Plants Other Extremely Moist Areas Limit Switches Part No. Contact Factory for Consultation To be Determined Push Button Pendants Cable reels can be used to manager pendant cables and the push button pendant on the cable end. Conductix-Wampfler offers a complete line of ergonomically designed push button pendants - From to buttons. Contact Conductix-Wampfler Sales and ask for the Pendant Catalog (CAT1001) or download it from www. conductix.com or Visit for the most current information. 7

28 Roller Guides, Type A Conductix-Wampfler includes a -roller guide as a standard item on each spring driven cable reel. For special cable payout applications, we recommend our Type C - Pg. 9. IMPORTANT NOTE: Do not use the standard rigid mount roller guide supplied with reel in two-way payout applications. (Refer to Pgs. 9-0 for Appropriate Options.) Type A Roller Guides are ideal for: Centering the cable on the spool Single-direction stretch applications Lift Applications Providing a seat for a Ball Stop Payouts not more than 15 o from tangent to the drum For Max. Cable O.D. Inches (mm) Roller Guide Part No. 1.5 () A AA.00 (51) AA 0897Z Roller Guide Mounting Set Part No. (for old E, F, H, and M Style Reels) # A Four Roller Guide Tapped for /8-16NC Screw # AA Guide Mount Set (Used on or greater drum widths). 1.5 (1.8).8 (11) 1.81 (.5).8 ( (8) Clearance Hole For /8-16NC Screw.688 (9) 0.88 (.). (6) 1.66 (.1). (6).0 (50.8).81 (.).91 (7) 1 9/16 (0) 6 5 # AA Four Roller Guide # 0897Z Cable Guide Support (Used on 1 / or less Drum Widths). 1.6 (1.) 1.5 (1.8) TAPPED FOR /8-16NC Clearance Hole For /8-16NC Screw.8 (111).56 (90.5).1 (58.7) 11/ (6). (6).06 (78).19 (55.6) 0.88 Dia (.) 1.6 (1.).91 (7.1) (5.) Variable 8 Visit for the most current information.

29 Roller Guides, Type C All rugged Type C guides must be mounted separate from the reel. Suitable for all PowerReel cable reels. Features sealed ball bearings Type C Roller Guide (Two-Way Version) is ideal for: Cable that pays out in two directions Cable that is terminated at the center of travel When a structural member or obstruction would interfer with the normal payout and retraction of the cable Two-Way Payout Shown # C1S Roller Guide (# CA1197 Has just one 1 sheave) Type Bend Diameter inches (mm) Max. Cable O.D. inches (mm) Part No. Two-Way Payout 1 (05) 1.0 (5.) C1S Two-Way Payout 18 (57) 1.5 (8.1) C18S Two-Way Payout (610).0 (50.8) CS Single Sheave 1 (05) 1.0 (5.) CA1197 Single Sheave 18 (57) 1.5 (8.1) CA11518 Single Sheave (610).0 (50.8) CA11199 IMPORTANT NOTE: When using roller guides Premium Cable is required. Please contact the factory for details. 5.5 (1) 6.50 (165).5 (6) 1.0 (05) x 0.56 holes (1.) 1.75 Dia (9) 15.0 (81) 1.0 Dia (05) 1.0 (56) 17.0 () 7.7 (70).50 (89) 1.1 (8.7) # C18S Roller Guide (# CA11518 has just one 18 sheave).0 (50.8) (06) (05) (17) (1) 1.0 Dia (05) x 0.56 holes (1.) 1.8 (1051) (51) (7) 18.0 Dia Ø18 (57) 10. (65) (610) 10. (65).57 (65) (6) Visit for the most current information. 9

30 Roller Guide Installation Application I Description: Low lift height to center line of reel without obstructions to nominal catenary of cable. Secondary roller guide is not used. Application II Description: There is an obstruction to the normal catenary of the cable between the lift height center line and the lay of the cable. There is also adequate space between reel flange and cable lay for two way payout roller guide (Part No. C1S, C18S or CS - Pg. 9) max. Max. Allowable Q max. Front View (A) Side View (B) Q Space window available will vary depending on reel and guide mounting position - Contact factory. Selection of Roller for Application II 1) Determine the bend diameter required. The bend diameter (sheave diameter) should be no less than 10 times the cable diameter to maximize cable life. ) Select roller guide with required bend diameter (from Pg. 9). Lay out cable reel and roller guide to assure that there is no interference. If in doubt which application illustrated here applies, layout the Application II configuration first. ) Specify catalog number of roller guide on your order and state: For separate mounting with cable reel part number... If the cable reel is not on the same order, specify the cable the roller guide will be used with or refer to the cable reel order. Mounting for Application II Front View (A): Locate center line of the roller guide on the mean center line of the spool flange to obtain a vertical line payout of cable from the spool to the roller guide when the spool is one half full. Side View (B): Locate roller guide center line in line with spool center line. NOTE: Allow maximum distance between spool and guide with a maximum of from spool center line to the surface supporting the cable. 0 Visit for the most current information.

31 Custom Roller Guides and Slip Ring Options Custom Roller Guides Conductix-Wampfler manufactures a variety of custom roller guides designed for specific applications. These are usually mounted separate from the reel to guide cables through floors, decks, and around obstacles. The guide at the left is an example of a robust, custom cable guide - Part No This unit has a roughly 9 (9 mm) box with a.6 (91 mm) square opening between the rollers. It is used to guide a cable through the deck of a crane or similar machine. Note that the AA guide shown on Pg. 8 can also be remotely mounted and used in a similar manner. Contact us to discuss your application! Slip Ring Options Conductix-Wampfler offers a complete line of standard and custom engineered slip rings for use with a wide variety of industrial machinery. We have over 60 years of experience in slip ring design and can offer many alternate styles of slip rings for custom applications. For some reeling cable applications, a special slip ring treatment may be required. We can also integrate fiber optic swivels with the basic electric slip ring assembly. We can also incorporate other devices such as rotary cam switches, position encoders, and so forth. Contact Conductix-Wampfler with your application or problem - We have the solution! Slip Ring Features Precision machined copper alloy rings with copper graphite brushes for power applications. Silver-plated rings and silver graphite brushes for low-level signal applications. Gold-plated rings and gold contact brushes for lowlevel signal applications (DMX, ethernet, video, etc.) Combination rings for power, control and signal level circuits. Single or redundant double brushes. A wide range of enclosure styles and bore sizes. To see more of Conductix-Wampfler s complete slip ring product offering, please request a catalog from your local representative or inside salesperson. Visit for the most current information. 1

32 Welding Reels Conductix-Wampfler welding reels are specially designed for electric welding and grounding use. These reels are ideal for keeping excess cable stored and accessible in a neat, safe, and efficient manner. Welding reels have positive locking ratchets and are suitable for both indoor and outdoor applications. We offer two welding reel models: - See Pgs for reel design details See Pgs for reel design details Welding Reels are ideal for: Fabrication work areas Automotive and truck work bays Mobile utility vehicles Features: Repair shops School shop areas Maintenance shops built to NEMA X standards, indoor or outdoor use 1900 built to NEMA standards Rugged, All-Steel Construction Positive Ratchet, including a ratchet lock-out feature for constant-tension applications Standard -Roller Guide Included 6 Feeder Cord & Ball Stop Included on Reels with cable Special 50 amp knuckle-style slip ring assembly for superior current carrying ability and reliability Reel will handle from 6 gauge to /0 gauge welding cable in lengths up to 75 feet ( ) or 100 feet (1900 ) Clamp is not included. The one shown is for illustration purposes only. Need to payout cable at an angle? Pivot Bases are available - See Pg. Choosing a Welding Cable Reel: The reels in the chart on Pg. are sized for a Lift/Drag applications, for ceiling or wall/bench mounting - See Pg. for application definitions Make sure to consider the environment in which the reel will operate - see Pgs. -5 Cable Reel Specification Data Reels can be supplied with or without cable. Cable length is actual length. Be sure to order enough cable, see Cable Length Needed on Pg. 5. For the Welding Reel, make sure to add 5 ft. of cable to accommodate safty wraps and hook-up. Wire Size AWG Welding Cable Data Amps Approx. Diameter Inches Approximate Wt lb/ft / / / / Visit for the most current information.

33 Welding Reels Selection Chart Lift / Drag Application Only - Refer to Application Definitions on Pgs. -5. Welding Cable AWG Cable Capacity - ft (m) Voltage / amperage Part No: (WITH cable) Part No: (WITHOUT cable) 6 5 (7.6) 600 Volts / 95 amps (15.) 600 Volts / 95 amps (.86) 600 Volts / 95 amps (0.8) 600 Volts / 95 amps (7.6) 600 Volts / 150 amps (15.) 600 Volts / 150 amps (.86) 600 Volts / 150 amps (0.8) 600 Volts / 150 amps (7.6) 600 Volts / 5 amps (15.) 600 Volts / 5 amps (.86) 600 Volts / 5 amps (0.8) 600 Volts / 5 amps (7.6) 600 Volts / 00 amps (15.) 600 Volts / 00 amps (.86) 600 Volts / 00 amps (0.8) 600 Volts / 00 amps /0 5 (7.6) 600 Volts / 50 amps /0 50 (15.) 600 Volts / 50 amps /0 75 (.86) 600 Volts / 50 amps /0 100 (0.8) 600 Volts / 50 amps /0 50 (15.) 600 Volts / 50 amps /0 100 (0.8) 600 Volts / 50 amps ().75 (95) 18 (57) NPT Internal Threads 6.5 (159) 15 (81) 1 NPT Internal Threads 8.5 (10) Ratchet 9.5 (5).8 (111.).5 (8.6).88 (98.6) 5.00 (17.0) 7.1 (181.0).5 (8.6) (8) holes for.75 mounting bolts 1. Maximum dimensions shown. For actual dimensional information on a specific reel, contact Conductix-Wampfler Sales, Visit for the most current information.

34 SDR Grounding (Static Discharge) Reels SDR Grounding Reel Grounding (Static Discharge) Reels are ideal for: Fuel tank static grounding Airplane static grounding Utility vehicle static grounding Maintenance shops Any place where static might build up Features: Built to NEC Standards SDR5-O Rugged all-steel construction Compact design Mounts in any position (with spool perpendicular) Ratchet and Ball Stop (ratchet can be locked out) A vailable in a double-cable Y design to ground two places at once. SDR50Y-O Cable Length ft (m) Ohms (Resistance) Description Part No. Wt lb (kg) 5 (7.6) 1. Single Cable SDR5-O 8.0 (.6) 50 (15.).8 Single Cable SDR50-O 1.0 (5.) 50 (15.) (0 (1.61) travel, plus 0 (9.07) ea. branch.8 Y Cable SDR50Y-O 1.0 (5.) SDR5-O (For SDR50-O, see Pg. 5).5 (8) 6.5 (159).5 (8.9) 5.5 (1) 5.75 (16) () 0.81 (7.17) Dia. Holes for Mounting.8 (9.7) 1.5 (1.8) Visit for the most current information.

35 Grounding (Static Discharge) Reels Grounding Reel We have pre-configured our rugged PowerReel for grounding applications by equipping them with the cables listed in the table below. NEMA X standards Ball stop included -roller guide adjustable cable guide Auto locking ratchet for constant tension 100 amp grounding clamp included Resistance not exceeding Ohms For the dimensional drawing see Pg. 11 Cable Length ft (m) Description Part No. Wt lb (kg) H x W x D 75 (.87) 1 AWG/1 Cond. SOW-A (.6) 1.9 x 1.0 x (0.9) 1 AWG/1 Cond. SOW-A (9.5) 1.9 x 1.0 x (.87) Orange Nylon Jacket (.6) 1.9 x 1.0 x (0.9) Orange Nylon Jacket (9.5) 1.9 x 1.0 x 1.5 SDR50-O and SDR50Y-O (See Pg. ) 8. (1).6 (9) 8.75 ().9 (9.9) 7.88 (00) 8.67 (0) () 0.7 (11.100) Dia. Holes for Mounting.58 (9.7).5 (57) 1.09 (7.7) Visit for the most current information. 5

36 Economy Cord Reels Economy Hand Rewind Reel Featuring: High impact polymer housing UL listed for outdoor use, dry locations Reel Includes: 16/ SJT Cord 5 ft (7.6 m) outlets grounded 115V, 60 Hz Carrying handle molded into case 10 amp circuit breaker Length ft. (M) Part No. Wt lb (kg) 5 (7.6) (1.68) Economy Spring Cord Reel Featuring: 9-1/ x dia. steel housing Cable guide UL listed for indoor use 10 amp 15VAC Reel Includes: Feeder cord long with plug Locking ratchet Ball stop Hardware for wall or ceiling mount SJT Cable RB Shown Cable AWG # of Con. Cable Lgth ft (m) Reel Color Cable Color Cable-End Accessory Part No. Wt lb (kg) 16/ 0 (9.1) White / Metal Yellow None (1.68) 16/ 0 (9.1) White / Metal Black 75 Watt Incandescent Hand Lamp (w/o bulb) HSR 5.0 (.67) 18/ 0 (6.09 Yellow / Plastic Black 1 Watt Fluorescent 1 watt (with bulb) FHL.9 (.) 16/ 0 (9.1) Yellow / Metal Black -grounded 10-amp outlets w/circuit breaker See Pg. for hand lamp details RB 5.0 (.67) 6 Visit for the most current information.

37 Economy Hand Rewind Reels Rugged and light-weight, these reels offer safe and convenient means of handling and storing electric cable, extension cords or wire. These are offered in six different configurations. Sized for SJOW-A cable; some models include cable. For indoor use only. Without Cable, Without Outlets Cable Size Max. Amps Max. Volts Part No. 16/ / / Without Cable, With Quad Box Outlet Cable Size Max. amps Max. Volts Part No. 16/ QB 1/ QB 1/ QB With Cable, With Quad Box Outlet With Cable, No Outlet Boxes With Cable, With Hand Lamp See Pg. for hand lamp details. Cable Size Length Max. amps Max. Volts Part No. 16/ QB 16/ QB 1/ QB 1/ QB 1/ QB Cable Size Length Max. amps Max. Volts Part No. 16/ / / / / Cable Size Length Max. amps Max. Volts Part No. 16/ H 16/ H With Cable, With Duplex Outlet See Pg. for receptacle box details. Cable Size Length Max. amps Max. Volts Part No. 16/ R 16/ R 1/ R 1/ R 1/ R Visit for the most current information. 7

38 0, 0, and 0 Hand Rewind Cable Reels 0 Built to NEC standards for indoor use Welded fabricated steel construction for maximum strength 5 amp / 600 Volt slip ring assembly supplied with,, and conductor models Gray epoxy-coated finish Cable not include - See chart below for cable capacities Measures.75 H x 19 W x D (69mm x 8 mm x 810 mm) 0 Allow (.91 M) of cable for safety wrap & hook up. Cable not included - see Capacity Table Below No. of Cond. Part No. Wt lb (kg) None (.50) 0-5 (.50) 0-5 (.50) 0-5 (.50) Built to NEC standards for indoor use Welded fabricated steel construction for maximum strength 5 amp / 600 Volt slip ring assembly supplied with,, and conductor models Gray epoxy-coated finish 0 features two wheels and a handle for portability Measures 6.5 H x.75 W x.50 D (91mm x 60 mm x 851mm) No. of Cond. Part. No. Wt lb (kg) Allow (.91 M) of cable for safety wrap & hook up. Cable not included - see Capacity Table Below 0 Mounted) None (7.7) (7.7) (7.7) (7.7) Built to NEC standards for indoor use Ideal for stationary applications 5 amp / 600 Volt slip ring supplied with,, and conductor models. The no conductor model is for cable storage only- not a live cable. Flanges and drum are rugged steel construction Measures H x W x D (610 mm x 610 mm x 65 mm) No. of Cond. Part No. Wt lb (kg) None (.1) 0-5 (.1) 0-5 (.1) 0-5 (.1) Capacity Chart - ft (m) 0 or 0 0 # Cond 16 AWG 1 AWG 1 AWG 10 AWG 16 AWG 1 AWG 1 AWG 10 AWG 1111 (8.6) 616 (187.8) 9 (150.0) 0 (1.8) 511 (155.7) 7 (8.9) 17 (66.1) 167 (50.9) 97 (96.) 591 (180.1) 0 (1.8) 0 (10.6) (1.) 8 (7.5) 167 (50.9) 167 (50.9) 75 (0.0) 9 (150.0) 8 (116.7) 0 (9.6) 6 (110.) 17 (66.1) 167 (50.9) 1 (7.8) 8 Visit for the most current information.

39 60 Hand Rewind Cable Reels Designed for base mounting where portable power is required Built to NEC standards for indoor or outdoor use Can handle a wide range of cable specifications Units are also available without slip ring Slip ring in 5, 75 and 110 amperage, 600 Volts Supplied with :1 geared drive and hand crank No. of CAPACITY ft (m) AWG Cond. 100 (0.5) 150 (5.8) 00 (61) 50 (76.) 00 (91.5) 50 (106.8) 00 (1) 50 (17.) 500 (15.5) 750 (8.8) 1000 (05) 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60C- 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60C- 60C B-6 60B-6 60B-6 60B-6 60B-6 60B-6 60B-6 60B-6 60C-6 60C-6 60D B-8 60B-8 60B-8 60B-8 60B-8 60B-8 60C-8 60C-8 60C-8 60D-8 60D-8 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60B- 60C- 60D- 1 60B- 60B- 60B- 60B- 60B- 60B- 60C- 60C- 60C- 60C- 60D- 6 60B-6 60B-6 60B-6 60B-6 60C-6 60C-6 60C-6 60C-6 60C-6 60D B-8 60B-8 60B-8 60C-8 60C-8 60C-8 60D-8 60D-8 60D-8 60B- 60B- 60B- 60B- 60B- 60B- 60C- 60C- 60C- 60C- 60D- 60B- 60B- 60B- 60B- 60B- 60B- 60C- 60C- 60C- 60D- 60D B-6 60B-6 60B-6 60C-6 60C-6 60C-6 60C-6 60D-6 60D-6 60D B-8 60B-8 60C-8 60C-8 60D-8 60D-8 60D-8 60D-8 60D-8 60B- 60B- 60B- 60B- 60B- 60B- 60C- 60C- 60C- 60D- 60D- 60B- 60B- 60B- 60B- 60C- 60C- 60C- 60C- 60C- 60D B-6 60B-6 60C-6 60C-6 60C-6 60C-6 60D-6 60D-6 60D C-8 60C-8 60C-8 60C-8 60D-8 60D-8 60D-8 60D-8 75 AMPS - Type W CABLE * 60B-7 60C-7 60C-7 60C-7 60C-7 60D-7 60D-7 60D-7 60D B-7 60C-7 60C-7 60C-7 60D-7 60D-7 60D-7 60D-7 60D-7 60C-7 60C-7 60C-7 60C-7 60D-7 60D-7 60D-7 60D C-7 60C-7 60C-7 60D-7 60D-7 60D-7 60D-7 60C-7 60C-7 60D-7 60D-7 60D-7 60D-7 60D-7 60D-7 60D-7 60D-11 60D-11 60D-11 60D-11 60D-11 60D-11 5 AMPS - SOW-A CABLE 110 AMPS - Type W CABLE * For Type G Cable, use Cond. Selection but Change Last Digit () to ( B.6 (9) Optional Brake A C G Slip Ring F Frame & Spool Dimensions - Inches (mm) Part No. Dim. A & H Dim. B Dim. C Dim. D Dim. F Dim. G 60B-** 19 (8) 18 (57) 1 (05) 5.5 (61) (00) 1.15 (51) 60C-** (610) 1 (5) 15 (81) 8.5 (718) 1.50 (68) 6.50 (67) 60D-** 6 (91) 15 (81) 0 (508).5 (565) 0.50 (51) 8.50 (978) If Unit Has Collector Ring, add Dimension E - Inches (mm) For Part No. è 60*- 60*- Thru 60*-6 60*-7 Thru 60*-8 60*-7 Thru 60*-7 60*-111 Thru 60*-11 60*-11 Dim. E (19) 7.5 (18) 8.15 (06) 9.50 (1) 1.5 (11) 1.5 (6) Visit for the most current information. x holes for 1/ bolts E See Chart D.6 (9).8 (61).6 (9) 7.5 (191) H () 9

40 Torque Reels The following rugged, industrial-design torque reels are spring operated without electrical connections. The /16 galvanized steel aircraft cable with protective nylon jacket is included with the reel. See selection charts below for weights and lifting range. Features: Indoor and Outdoor Use - Wet or dry Ratchet - With lock-out feature for constant tension Formed Steel Stand with Multiple Mounting Holes Strain Relief / Saddle Clamp (See Pg. 1) Rubber ball stop and clevis hook included Safety yellow Powder-Coated Finish Optional 60 o pivot base #TRPVB for - See Pg. 100 Description Part No. Wt lb (kg) Reel for 0 of 1/8 O.D. coated wire rope, working range: 5 to lb line pull, with wire rope (1.5) Lift Wt Lift Range lb (kg) ft (m) Part No. Unit Wt lb (kg) 5 (.) 7 (1.) (.6) 5 (.) 100 (0.5) (9.) 10 (.5) 0 (9.1) (.6) 10 (.5) 5 (16.) (9.) 10 (.5) 67 (0.) (9.) 15 (6.8) 1 (.7) (.6) 15 (6.8) 0 (6.1) (9.) 15 (6.8) 7 (11.) (.6) 0 (9.0) 9 (.7) (9.) 0 (9.0) 9 (8.8) (.6) 5 (11.) 0 (6.1) (9.) 0 (1.6) 1 (.7) (9.) 0 (1.6) 0 (6.1) (9.) 5 (15.8) 1 (.) (.6) 0 Visit for the most current information.

41 Saddle Clamp Saddle clamps, also known as strain relief clamps are used to relieve tension on the cable or hose while allowing the cable or hose to hang properly. These are typically used in conjunction with torque reels - See Pg. 0. Ideal for push-button pendant applications, air tools, electric tools, and theater cables Provision is made for fast, simple attachment of cable and pendant station. The model SDI clamp is secured to the cable at the proper location thus providing a strain relief and allowing the cable to hang properly. SDI Saddle Clamp Torque Reel Electrical Device (e.g. Push Button Pendant) Wire Rope Typical Installation Lower Position Cable to be carried Lead Wire Lead Wire Length Max. Cable O.D. Wt lb Part No. - Ft. (M) Inches (mm) (kg).0 (.61) 1.75 (5) SDI1A (0.5).0 (.61) (5) SDI1B (0.5).0 (.61) (19) SDI1C (0.5).0 (1.) 1.75 (5) SDI1A (0.5).0 (1.) (5) SDI1B (0.5).0 (1.) (19) SDI1C (0.5) 6.0 (1.8) 1.75 (5) SDI1A (0.5) 6.0 (1.8) (5) SDI1B (0.5) 6.0 (1.8) (19) SDI1C (0.5) 8.0 (.) 1.75 (5) SDI1A (0.5) 8.0 (.) (5) SDI1B (0.5) 8.0 (.) (19) SDI1C (0.5) 10.0 (.05) 1.75 (5) SDI1A (0.5) 10.0 (.05) (5) SDI1B (0.5) 10.0 (.05) (19) SDI1C (0.5) 1.0 (.66) 1.75 (5) SDI1A (0.5) 1.0 (.66) (5) SDI1B (0.5) 1.0 (.66) (19) SDI1C (0.5) Visit for the most current information. 1

42 PowerReel Selection Charts The tables on the following pages are used to select reels for the most common applications: Lift, Drag, Retrieve, and Stretch. Please refer to application definitions on Pg.. The tables include the most common cable sizes and cable lengths. Very long and/ or large cables might require a motorized reel. Contact Conductix- Wampfler for recommendations. Reel styles included in the following charts: design details shown on pages design details shown on pages & 00 - design details shown on pages & design details shown on pages Choosing a Reel Referring to the Specification Check Sheets on pages -5, the basic four criteria to select a reel from the following tables are: 1. Application (lift, drag, retrieve, stretch) - listed in the headings on the following tables. Wire Gauge (in AWG) - Listed in the headings of the following tables.. Number of Cable Conductors - listed in the second column from the left on the following tables. Total Cable Length Needed (in feet) - listed across the tops of the columns (total length needed is determined on Page 5 of the Check Sheet). This is the total footage of cable on the reel spool. There can be up to three different reel choices within a given set of criteria. Each one of the choices will technically do the job, however, depending on the applications and circumstance, a reel larger than the minimum size might be advisable. Contact Conductix-Wampfler for details. It is important to consider all environmental conditions, mechanical and interface needs, electrical needs, and the total cable length needed, before you select a reel. This will insure that the reel will operate properly and will provide the maximum operating life. Please refer to the Specification Data Sheets on pages -5. IMPORTANT: If the reel is expected to payout and retract at a very high cycle rate, or is operating in an exceptionally harsh environment, you may need Premium Cable - contact Conductix-Wampfler for details. If you don t see your specific application or cable type/length listed here, or if you have an unusual application, be sure to contact Conductix-Wampfler Sales. We design and build custom cable reels - more than anyone in the market - and have extensive experience applying reels to demanding industrial situations. Visit for the most current information.

43 PowerReel Catalog Numbering System All standard Conductix-Wampfler PowerReels are numbered using the smart number system described below: An M suffix indicates the use of a.5 O.D. spool shaft, rather than a 1 O.D. spool shaft. The design features are otherwise the same as the basic = no cable 1 = with cable 1 = Lift / Drag = Stretch = Retrieve Cable Length that is available on spool) in feet Number of Cable Conductors Wire Gauge (AWG) Cable Type: 1 = SJOW = SOW or SOOW = Type W = Type G, GC or G-GC 5 = Welding Cable Reel : 1 = 100 (1 flange diameter) 1 = (1 flange diameter) 15 = 1500 (1 flange diameter, Hazardous Duty) 19 = 1900 (19 flange diameter) = 00 ( flange diameter) 5 = 500 ( flange diameter, Hazardous Duty) = 00 ( flange diameter) 5 = 500 ( or 6 flange diameter, Hazardous Duty 6 = 600 (6 flange diameter) The sample reel above is a (1 flange) with SOW cable, 16 awg, conductors, with 0 feet of cable on the spool, and designed for a lift/drag application. If you have any problems or questions, feel free to call Conductix- Wampfler Sales. Contact information is on Pg.. Visit for the most current information.

44 Retrieve Reels - 16 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. Visit for the most current information.

45 Retrieve Reels - 16 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. Visit for the most current information. 5

46 Retrieve Reels - 1 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. 6 Visit for the most current information.

47 Retrieve Reels - 1 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. Visit for the most current information. 7

48 Retrieve Reels - 1 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. 8 Visit for the most current information.

49 Retrieve Reels - 1 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. Visit for the most current information. 9

50 Retrieve Reels - 10 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) M 10000M 10000M M M M M 1000M 1000M 1000M 10050M 10060M M M 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. 50 Visit for the most current information.

51 Retrieve Reels - 10 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q M M Q Q Q Q M M Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. Visit for the most current information. 51

52 Retrieve Reels - 8 AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Retrieve Reels - 6 AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Retrieve Reels - AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. 5 Visit for the most current information.

53 Retrieve Reels - 8 AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) 1900/ TYPE G-GC Retrieve Reels - 6 AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) 1900/00 TYPE G-GC Retrieve Reels - AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) 1900/00 TYPE G-GC Q Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. Visit for the most current information. 5

54 Retrieve Reels - AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Retrieve Reels - 1 AWG Type W 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) 01000M 01000M 01000M M M M M 01000M 01000M 01000M M M M M 01000M 01000M 01000M M M M M Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. 5 Visit for the most current information.

55 Retrieve Reels - AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) 1900/00 TYPE G-GC Q Q Q Q Q Q Q Q Q Retrieve Reels - 1 AWG Type W 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) M M Q Q Q Q M M Q Q Q Q M Q Q Q Q Q Change last digit on part number from 1 to 0 for reels without cable. This chart assumes a lift height of no more than -0 from surface to centerline of spool - see Pg. for a definition of lift height. Visit for the most current information. 55

56 Lift/Drag Reels - 16 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. 56 Visit for the most current information.

57 Lift/Drag Reels - 16 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. Visit for the most current information. 57

58 Lift/Drag Reels - 1 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. 58 Visit for the most current information.

59 Lift/Drag Reels - 1 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. Visit for the most current information. 59

60 Lift/Drag Reels - 1 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. 60 Visit for the most current information.

61 Lift/Drag Reels - 1 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. Visit for the most current information. 61

62 Lift/Drag Reels - 10 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) M M M M M M M 10001M 10001M 10001M M M M M 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. 6 Visit for the most current information.

63 Lift/Drag Reels - 10 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q Q Q Q M M Q Q Q Q M M Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. Visit for the most current information. 6

64 Lift/Drag Reels - 8 AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Lift/Drag Reels - 6 AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Lift/Drag Reels - AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Change last digit on part number from 1 to 0 for reels without cable. 6 Visit for the most current information.

65 Lift/Drag Reels - 8 AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) TYPE G-GC Q Lift/Drag Reels - 6 AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) TYPE G-GC Q Q Q Q Q Lift/Drag Reels - AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) TYPE G-GC Q Q Q Q Q Q Q Q Q Q Q Q Change last digit on part number from 1 to 0 for reels without cable. Visit for the most current information. 65

66 Lift/Drag Reels - AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Lift/Drag Reels - 1 AWG Type W 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) M M M M M M M M M M M M M M M M M M M M M Change last digit on part number from 1 to 0 for reels without cable. 66 Visit for the most current information.

67 Lift/Drag Reels - AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) TYPE G-GC Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Lift/Drag Reels - 1 AWG Type W 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) M M Q Q Q Q M Q Q Q Q Q Q Q Q Q Q Q Change last digit on part number from 1 to 0 for reels without cable. Visit for the most current information. 67

68 Stretch Reels - 16 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. 68 Visit for the most current information.

69 Stretch Reels - 16 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. Visit for the most current information. 69

70 Stretch Reels - 1 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. 70 Visit for the most current information.

71 Stretch Reels - 1 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. Visit for the most current information. 71

72 Stretch Reels - 1 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. 7 Visit for the most current information.

73 Stretch Reels - 1 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. Visit for the most current information. 7

74 Stretch Reels - 10 AWG SOW-A 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) M 10000M 10000M M M M M 1000M 1000M 1000M 10050M 10060M M M 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. 7 Visit for the most current information.

75 Stretch Reels - 10 AWG SOW-A 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q M M Q Q Q Q M Q Q Q Q Q 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. Visit for the most current information. 75

76 Stretch Reels - 8 AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Stretch Reels - 6 AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Stretch Reels - AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag 76 Visit for the most current information.

77 Stretch Reels - 8 AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) TYPE G-GC Q Q Q Q Q Q Q Q Q Stretch Reels - 6 AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) TYPE G-GC Q Q Q Q Q Q Q Q Q Q Q Stretch Reels - AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) TYPE G-GC Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. Visit for the most current information. 77

78 Stretch Reels - AWG Type W or G-GC 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) TYPE G-GC Stretch Reels - 1 AWG Type W 0 ft (6.09 m) 0 ft (9.1 m) 0 ft (1.19 m) 50 ft (15. m) 60 ft (18.9 m) 70 ft (1. m) 80 ft (.8 m) 01000M 01000M 01000M M M M M 01000M 01000M 01000M M M M Q 01000M 01000M 01000M 01000M Q Q Q Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. 78 Visit for the most current information.

79 Stretch Reels - AWG Type W or G-GC 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) TYPE G-GC Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Stretch Reels - 1 AWG Type W 90 ft (7. m) 100 ft (0.8 m) 15 ft (8.10 m) 150 ft (5.7 m) 175 ft (5.5 m) 00 ft (60.96 m) Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Change last digit on part number from 1 to 0 for reels without cable. For Stretch applications, the actual working distance or travel is 10% less than cable footage installed due to normal cable sag. Visit for the most current information. 79

80 Appendix I Basic Cable Reel Components and Terms Roller Guide Spring Motor Ball Stop - If Supplied Slip Ring Ratchet - if Supplied Flange Base Entrance Ring and Spool Drum Slip Ring Enclosure TERM PAYOUT RETRACT OR REWIND BASE SPRING MOTOR SPOOL SLIP RING ROLLER GUIDE ACTIVE LENGTH SAFETY WRAP SAG FACTOR DEFINITION Pulling cable out of the reel (off the spool) Rewinding the cable back into the reel. Supports and mounts the reel. Might also be called a frame or stand. A single spring or several springs working together that store energy as a cable is pulled out to provide power to retract/rewind the cable back onto the spool. Composed of a drum and two flanges Electromechanical device consisting of an energized ring and a sliding brush that transfers power from the stationary feeder cable to the cable that is wound on the rotating spool. Guides the cable during payout and rewind. Can be mounted on the reel or separate from the reel The difference between the minimum payout and maximum payout of cable. Cable that stays on the reel at maximum payout of cable - Usually two complete wraps on the drum. The effect of gravity on actual travel length during stretch applications (10%) TERM DEFINITION (See Illustrations on Pg. ) LIFT HEIGHT LIFT DRAG STRETCH RETRIEVE VERTCAL RETRIEVE The distance between where the cable lays to the center line of spool. The reel is mounted stationary and the cable is pulled out of the reel by machine or by hand (as with an overhead light source or a pendant station To retract the cable, the reel needs to lift the cable vertically. The reel is usually stationary. Cable can be pulled out by hand or by machine. To retract the cable, the reel must drag the cable through supports or along the ground horizontally. This application is the hardest on cable life. The reel may be stationary mounted or mounted onto moving equipment. Cable is pulled out by machine. The cable is stretched horizontally and is mostly unsupported. An extra 10% in cable beyond active travel is required to account for cable sag. The reel needs to pickup retrieve the cable. The reel is mounted on moving equipment. Cable is pulled out by machine. Looks like a lift application, except that the cable reel is mounted on the machine member that is moving up and down. The power source is at the end of the cable above the spool. The reel needs only to retrieve the cable back into the spool as the reel moves up with the machine. 80 Visit for the most current information.

81 Appendix II Motor Amperage and Electrical Formulas The chart below lists the most common combinations of motor HP (horsepower) in relation to voltage used and the resulting amperage draw. To use the chart, determine amperage draw based on horsepower and voltage. Then use the Cable Data Chart in Appendix IV to determine cable gauge and number of conductors required for your application. Direct Current requires conductors. Single phase requires conductors. Threephase requires conductors. NOTE: For DC magnets, the Slip Ring must be sized to twice the magnet s cold amp rating. The cable amp rating does not need to be doubled. MOTOR AMPERAGE DRAW (AT FULL LOAD OF 60 Hz) PHASE AC Induction Type - Squirrel Cage & Wound Rotor Single Phase Direct Current HP 115V 00V 0V 60V 575V 00V 160V HP 115V 0V HP 10V 0V HP 0V 1/ /6.. / / / / / / / / / / / / / / / Ohms Law Ohms = Volts Amperes Volts = Amperes x Ohms Amperes = Volts Ohms Speed Formulas Synchronous RPM = Hertz x 10 Poles Percent Slip = Synchronous RPM - Full Load RPM x 100 Synchronous RPM Power Formulas Watts = Amperes x Volts Single-Phase Kilowatts = Volts x Amperes x Power Factor 1000 Amperes (not -Phase) = Watts Volts Single-phase Amperes = 76 x HP (Horsepower) Volts x Efficiency x Power Factor HP = Power Factor = Volts x Amps x Efficiency 76 Watts Amperes x Volts Kilowatts = Amperes = Volt-Amperes = Volts x Amperes x Power Factor x x HP (Horsepower) 1.7 x Volts x Efficiency x Power Factor Volts x Amperes x 1.7 Visit for the most current information. 81

82 Appendix III Cable Types Conductix-Wampfler cable reels are designed to handle specific types of cable, as noted throughout this catalog: 100 PowerReels - Cable types are listed on Pg. 9 and Larger (16 through 10 gauge cable) - Cable type is SOOW-A 1900 and Larger (8 through /0 gauge cable) - Cable type is W or G-GC. Detailed cable information appears on Pg. 8. All cable data presented in this catalog is for general information only. Specifications vary between manufacturers. Conductix-Wampfler reels can be used with other types of cable not specified in this catalog. Cable diameter and weight are critical to proper reel selection and operation. Please contact Conductix-Wampfler to discuss your requirements. GENERAL CABLE CHARACTERISTICS SJOOW-A SOOW-A Type W Type G-GC General purpose, CPE jack eted with fine stranding for flexibility. Resistant to oil, water, and weather. Suitable for Outdoor use. 00 Volts General purpose, CPE jacketed, with fine stranding for flexibility Jacket O.D. is larger than same size SJOOW-A cables. Resistant to oil, water, and weather. Suitable for Outdoor use. General purpose, Neoprene jacket cable with fine stranding for flexibility. 8 AWG and larger. Resistant to oil and water. Suitable for Outdoor use 600 Volts Similar totype W, but the G-GC ground conductor is divided into three smaller wires rather than one large wire. G-GC has a smaller O..D. than a same-size Type W; symmetrical construction. Resistant to oil, acids, alkalids, heat, water, most chemicals. 600Volts Suitable for Outdoor use. 600 volts Type Conductor Max. Voltage Conductor No. of Ground Jacket Temperature Rating Insulation Conductors Conductors SJOOW-A 90 O C 00 CPE CPE (or equal) 1- N/A SOOW-A 90 O C 600 EPDM CPE (or equal) -6 N/A SO 90 O C 600 Rubber or EPR Neoprene (or equal) -6 N/A W 90 O C 600 Rubber or EPR Neoprene (or equal) - N/A G-GC 90 O C 600 Rubber or EPR Neoprene (or equal) Yes Premium SO/W based cable, but specifically designed for harsh and/or heavy-duty applications. Availability & specifications vary. General Cable Conductor Colors and After (For Older Cables, Contact the Factory) Cond. No. Base Color Tracer Color Cond. No. Base Color Tracer Color Cond. No. Base Color Tracer Color 1 Green Blue Black 1 Orange Green Black Black White Black ---- White Red White White ---- Red Green White Red Orange Blue White 5 Green Blue Black Red 6 Orange White Black 17 White Red 7 Blue Red Black 18 Orange Red 8 White Black 9 Green Black 19 Blue Red 9 Red Black 10 Orange Black 0 Red Green 0 Green Black 8 Visit for the most current information.

83 Appendix IV Cable Data - American Wire Gauge (AWG)* Reels with 16 AWG - SOOW-A Cable Reels with 1 AWG - SOOW-A Cable No. Cond. Amps Dia. in. (mm) Wt lb/ft (kg/m) No. Cond. Amps Dia. in. (mm) Wt lb/ft (kg/m) (10.) 0.08 (0.15) (1.6) 0.17 (0.09) (10.9) 0.10 (0.1518) (1.) (0.515) (1.) 0.15 (0.009) (15.7) 0.09 (0.110) (1.) 0.15 (0.77) (17.0) 0.6 (0.899) (1.5) (0.6) (18.80) 0.0 (0.9) (15.7) 0.0 (0.006) (19.9) 0.9 (0.896) (16.8) 0.1(0.89) (1.6) 0.7 (0.5551) (18.9) 0.78 (0.17) (.99) 0. (0.659) (18.80) 0.05 (0.59) (.6) 0.81 (0.7158) (19.69) 0.8 (0.5179) (.89) (0.87) (0.96) 0.86 (0.57) (7.1) (0.9777) (.86) 0.66 (0.695) (9.97) (1.1697) (5.78) 0.57 (0.857) (.77) 0.90 (1.691) Reels with 1 AWG - SOOW-A Cable Reels with Type W Cable Volts AWG # of Con. Amps Dia. in. (mm) Wt lb/ft (kg/m) (0.57) 0.0 (0.650) (.11) (0.8706) (5.15) (1.005) (.6) (0.88) (5.65) 0.75 (1.11) (7.9) (1.096) (7.) (1.168) (9.7) (1.58) (.6) 1.0 (1.8156) (.6) 1.15 (1.6891) (.0) 1.10 (.098) (7.59) 1.65 (.18) (6.58) 1.5 (.150) (8.5) (.7755) (.67).0 (.187) (8.61) (.5076) 1/ (1.91).180 (.) (5.7).700 (.0181) (1.91).00 (.059) / (.5).510 (.75) (9.0).0 (.818) (.).0 (.601) / ( (.5911) (5.58).885 (5.7817) (8.77).950 (.90) /0 0.0 (51.8).770 (5.6105) (57.0).805 (7.1508) Visit for the most current information. Reels with 10 AWG - SOOW-A Cable No. Cond. Amps Dia. in. (mm) Wt lb/ft (kg/m) No. Cond. Amps Dia. in. (mm) Wt lb/ft (kg/m) (15.) (0.515) (16.6) 0.1 (0.89) (16.6) 0.0 (0.) (17.5) 0.8 (0.1) (17.0) 0.70 (0.018) (19.05) 0.50 (0.509) (18.5) 0.19 (0.77) (0.70) 0.19 (0.66) (0.) 0.7 (0.556) (.5) 0.8 (0.70) (1.8) 0.9 (0.68) (.89) (0.8780) (.) 0.7 (0.70) (6.67) 0.65 (0.970) (5.78) (0.8587) (8.58) 0.76 (1.10) (6.5) 0.6 (0.955) (9.) 0.85 (1.69) (7.9) 0.70 (1.101) (1.1) (1.689) (9.) 0.87 (1.56) (.77) 1.11 (1.668) (.6) 1.00 (1.91) (7.08) 1.10 (.098) (6.70) 1.0 (1.805) (0.6) 1.65 (.81) Reels with Type G-GC Cable Volts AWG # of Con. Amps Dia. in. (mm) Wt lb/ft (kg/m) (.6) (0.8885) 6 + Grd (6.67) 0.76 (1.170) (0.) (1.59) (.0) 1.5 (.81) (8.5) (.9) + Grd. 1/ (1.91).15 (.5) / (.5).750 (.096) / (8.01).0 (.9557) + Grd. /0 0.0 (51.8).195 (6.0) * The data on this page is for general information only. It is applicable to cable sold by Conductix-Wampfler on our reels with cable, based on 90 C insulation temperature ratings. Amp ratings are based on an ambient temperature of 0 C, de-rated for cables with more than current carrying conductors per NEC Ampacity requirements are solely dependant on applicable local codes, Conductix-Wampfler cannot specifically recommend required ampacity. Nominal diameters and weights shown will vary with different manufacturers. If you don t see the cable types and sizes you need - Contact Conductix-Wampfler. 8

84 Appendix V Metric Conversion Tables AWG / Metric Conductor Size Conversion Cross-Sectional AWG or Metric Circular Mils Area MCM ( mm ) Conductor Size AWG / / / / MCM Celsius / Fahrenheit Temperature Conversion 1. Locate known temperature in O C/ O F column.. Read converted temperature in either the O C or O F column. O C O C / O F O F O C O C / O F O F O C O C / O F O F O F = (9/5 x O C) + O C = 5/9 ( O F - ) To Obtain Basic Metric Conversions Multiply Millimeters Inches x 5. Inches Millimeters x 0.09 Meters Feet x.08 Feet Meters x.81 Square Centimeters Square Inches x 6.5 Square Inches Square Centimeters x Kilograms Pounds x 0.56 Pounds Kilograms x.05 Kilograms per Meter Lbs. per ft x.6719 Pounds per Foot Kilograms per M x Visit for the most current information.

85 Appendix VI Terms, Conditions, and Warranty The technical data and images which appear in this catalog are for informational purposes only. NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE CREATED BY THE DESCRIPTIONS AND DEPICTIONS OF THE PRODUCTS SHOWN IN THIS CATALOG. Conductix-Wampfler ( seller ) makes no warranty and assumes no liability as to the function of equipment or the operation of systems built according to customer design or of the ability of any of its products to interface, operate or function with any portions of customer systems not provided by Conductix-Wampfler. Seller agrees to repair or exchange the goods sold hereunder necessitated by reason of defective workmanship, and material discovered and reported to Seller within one year after shipment of such goods to Buyer. Except where the nature of the defect is such that it is appropriate in Seller s judgement to effect repairs on site, the seller s obligation hereunder to remedy defects shall be limited to repairing or replacing (at Seller s option), FOB point of original shipment by Seller, any part returned to Seller at the risk and cost of Buyer. Defective parts replaced by Seller shall become the property of Seller. Seller shall only be obligated to make such repair or replacement of the goods which have been used by Buyer in service recommended by Seller and altered only as authorized by Seller. Seller is not responsible for defects which arise from improper installation, neglect, or improper use or from normal wear and tear. Additionally, Seller s obligation shall be limited by the manufacturer s warranty (and shall not be further warranted by Seller) for all parts procured from others according to published data, specifications, or performance information not designed by or for Seller. Seller further agrees to replace, or at Seller s option to provide a refund of the sales price of any goods that did not conform to applicable specifications or which differ from that agreed to be supplied which non-conformity is discovered and forthwith reported to Seller within thirty (0) days after shipment to Buyer. Seller s obligation to replace or refund the purchase price for non-conforming goods shall arise once Buyer returns such good FOB point of original shipment by Seller at the risk and cost of Buyer. Goods replaced by Seller shall be come property of Seller. There is no guarantee or warranty as to anything made or sold by Seller, or any service performed, except as to title and freedom from encumbrances, and except as herein expressly stated and particularly without limiting the foregoing. There is no guarantee or warranty, express or implied, of merchantability or of fitness for any particular purpose or against claim of infringement or the like. Seller makes no warranty (and assumes no liability) as to function of equipment or operation of systems built to Buyer s design or of the ability of any goods to interface, operate or function with any portions of Buyer s system not provided by Seller. Seller s liability on any claim; whether in contract (including negligence) or otherwise, for any loss or damage arising out of, connected with, or resulting from the manufacture, sale, delivery, resale, repair, replacement or use of any products or, services shall in no case exceed the price paid for the product or services or any part thereof which give rise to the claim. In no event shall Seller be liable for consequential, special, incidental or other damages, nor shall Seller be liable in respect to personal injury or damage to property on the subject matter hereof unless attributable to gross misconduct of Seller, which shall mean an act of omission by Seller demonstrating reckless disregard of the foreseeable consequences thereof. Seller is not responsible for incorrect choice of models or where products are used in excess of their rated and recommended capacities and design functions or under abnormal conditions. Seller assumes no liability for loss of time, damage or injuries to property or persons resulting from the use of Seller s products. Buyer shall hold Seller harmless from all liability, claims, suits and expenses in connection with loss or damage resulting from operation of products or utilization of services, respectively, of Seller and shall defend any suit or action which might arise there from Buyer s name, provided that Seller shall have the right to elect to defend any such suit or action for the account of Buyer. The foregoing shall be the exclusive remedies of the buyer and all persons and entitles claiming through the Buyer. Visit for the most current information. 85

86 6100 Spring Cable Reel The Conductix-Wampfler 6100 is a low-profile, heavy duty reel ideal for tough applications found in mills, such as transfer cars, cranes, water treatment facilities, and mobile equipment. Please contact us for catalog KAT c-USA that fully describes this product line. Maximum safety due to patented spring cassettes. Minimum Reel Dimensions Optimal cable and the smallest possible outside flange diameter: 7 to 19.7 (180mm to 500mm). Flange-Mounted For ease of installation Optimal Corrosion Protection Ideal for extremely demanding environments. The aggressive atmosphere side shields made of galvanized steel, drum body powder coated High Durability and Long Life High-grade double sided ball bearings Exceptionally High Spring Life Springs made of high quality spring steel, tested to 50,000 cycles (100,000 operations). Specially Designed Cable for Highest Mechanical Stress The Conductix-Wampfler cable RXP-8 has been specially developed for reeling applications, high maximum permissable tensile load. The RXP-8 jacket is abrasion-resistant and halogen free. Speed/Acceleration Can handle speeds up to 06 ft/min (vertical lift and retrieve) and accelerations of up to 1 ft/sec. Many Configurations Available! Long-life Slip Ring Assembly Low abrasion brushes and highly abrasionresistant rings. Housed in a rigid plastic enclosure to reduce condensation. Up to 7 A at 100% continuous duty; 1000 V rated. 86 Visit for the most current information.

87 Field Service Our customers can count on us to meet their specific service needs and requirements. With Conductix-Wampfler everything is possible - from initial design and development to long term service contracts. The more complicated your system is, the greater your expectations are in terms of service life and operational reliability - and the more sense it makes to take advantage of our after-sales service. When it comes to service, you can count on Conductix-Wampfler to perform! Contact your Conductix-Wampfler Sales Representative to discuss your installation, installation supervision, and service needs. Other Quality Products from Conductix-Wampfler Cable Reels from Conductix-Wampfler represent only one of the many products Festoon systems Conductix-Wampfler Cable Trolleys are used in virtually every industrial application. They are reliable and robust and avaialble in an enormous variety of sizes and designs. available from the broad spectrum of Conductix-Wampfler products for the transmission of energy and data. In every case, the solutions we deliver for your applications are based upon your specific Motorized Cable reels Motorized Cable Reels by Conductix-Wampfler are proven solutions wherever energy and data cables have to cover a range of distances within a short amount of time - in all directions, fast and safe. requirements. Often, a combination of several different Conductix-Wampfler systems will be required, which is why you want to work with a full-line electrification company. Slip Ring Assemblies Whenever things are are moving in circles, the proven Slip Ring Assemblies made by Conductix-Wampfler ensure the flawless transfer of energy and data. Here, everything revolves around flexibility and reliability! You can count on all of Conductix-Wampfler s divisions for hands-on engineering support coupled with the perfect solution to meet your energy management and control needs. Conductor Bar Whether enclosed conductor rails or expandable single-pole systems, the proven Conductor Bar systems by Conductix-Wampfler reliably move people and material. Push Button Pendants and Radio Controls Our ergonomic pendants and radios controls are ideally suited for industrial control applications. These are available in a wide range of configurations for overhead crane control and other types of machinery. Visit for the most current information. 87

88 USA (1) 1010 F Street Omaha, NE 6817 Customer Support Phone: Fax: Phone: Fax: [email protected] CANADA (1) 175 Blvd JF Kennedy St. Jerome, QC J7Y B5 Customer Support Phone: Fax: Phone: Fax: [email protected] MEXICO (5) Calle Treviño 98-C Zona Centro Apodaca, NL Mèxico Customer Support Phone: Fax: [email protected] AUSTRALIA (61) 1 England Street Dandenong, Victoria 175 Customer Support Phone: Fax: [email protected] Contact us for our Global Sales Offices Conductix-Wampfler CABLE REELS PowerReel CAT