Product catalog UNT-PRC011-E4

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1 Product catalog 4-way fan coil cassettes with AC fan motor technology - model CWS sizes way fan coil cassettes with EC fan motor technology - model CWE sizes 01-05

2 Contents Introduction 4 Main components 5 Nomenclature 6 General data 7 Performance data - 2-Pipe 8 Cooling capacity 8 Heating capacity 9 Performance data - 4-pipe 10 Cooling capacity 10 Heating capacity 11 Correction factors for cooling capacities 12 Sound levels 12 Water pressure drop 13 Working conditions 13 Dimensions 14 Weights 16 Air throw 17 Fresh air inlet 18 Air distribution Trane

3 Contents Controls 21 Thermostat N - AC fan motor 22 Thermostat P - AC fan motor 23 Thermostat R - AC fan motor 24 Thermostat T - AC fan motor 25 Thermostat U - AC fan motor 26 Unit for field-installed control - EC fan motor 29 Electronic control EC V-type thermostat and W-type remote infra-red control 30 RT03/ECM-IR remote control - EC fan motor 31 Options 32 Main functions of the remote control 32 Intelligent LonTalk ZN523 control 33 Intelligent LonTalk ZN525 control 34 Units with electric heater - AC fan motor 35 Accessories 38 Features for R, T, U and V, W wall controllers 38 REL1 Relay card for master/slave configuration - AC fan motor 39 REL2 for U-type - AC fan motor 40 ETN/ECM control (wall-mounted control) - EC fan motor 41 MWT (Minimum Water Temperature) sensor 42 Infra-red remote control with receiver W-type RT03/ECM-IR EC fan motor 43 Fresh air connection 44 Fresh air kit 44 On/off valves with hot wax actuator 46 3

4 Introduction Innovating and beautiful design, seven different sizes, high control flexibility and easy maintenance: the Trane chilled water cassette is the result of an extended technical and design development aimed at achieving the highest level in terms of performance, silent operation and control possibilities. The air diffuser has a highly attractive aesthetical appearance, very innovative, and is also able to offer the best air distribution performance thanks to long computer studies and laboratory tests. The standard color is RAL 9003; other colors are available on request. The smaller sizes are designed to fit into 600x600 mm false ceiling standard modules. The bigger sizes have a dimension of 800x800 mm which allows the best outcome in terms of sound levels and of price/ performance ratio for these high capacity models. Units can be supplied with Electronically Commutated fan motors, which mean: 76% energy savings New electronic controllers with wall thermostat or infrared remote control. Variable speed ventilation which avoids shifts in sound levels by modulating the fan speed to the exact operating needs. Every unit can be supplied with 1 coil (2-pipe system) and a possible electric heater or with 2 coils (4-pipe system). Each model can have fresh air intake and a remote air diffuser can be connected to the unit. The condensate pump integrated into the unit as standard, is very quiet and has a maximum head of 650 mm. In addition to the temperature and speed standard controls, automatic speed selection is also available. More than one unit can be connected to a single control, and the unit control panel is installed in a position that facilitates the maintenance operation. Every unit can also be operated by the means of an infra-red remote control. The cassettes can also be connected to the most common automatic building management systems thanks to the Trane ZN LonTalk control. A factory-mounted and tested 2-way or 3-way valve kit can be proposed to save time on the job site. Watt.hours Energy Savings AC 76% energy savings EC AC motor Watt.hour EC motor Watt.hour * Typical loads of an office building in Paris Load / airflow requirement 4

5 Main components Intake grill and air distribution Intake grills, frame and adjustable air distribution louvers on each side, made of ABS in RAL 9003 color. Adjustable louvers allow a Coanda effect when oriented 30. Casing Made of galvanized steel with inside thermal insulation (closed cell polyethylene 10 mm thick) and outside anti-condensate lining. There are three 105mm fresh air inlet locations, and one 150mm (size ) or 180mm (size ) outlet to air condition an adjacent room. Control panel Made of an external box and the terminal board of the control electronic board is easily accessible. Fan assembly The fan assembly mounted on antivibrating supports is extremely quiet. The single air inlet radial fan is connected to a 6-speed electric motor with: single phase 230V/50Hz supply; class B insulation; and, an integrated Klixon thermal contact for the overheat protection. The units are supplied with 3 standard wired speeds and it is possible to change them on site if necessary. Both AC and EC (electronically commutated) fan motors are available. Heat exchanger Made of copper tubes and aluminium fins bonded onto the tubes for maximum transfer contact. ½" water connections (when no valve), low water pressure drops and a maximum operating pressure of 8 bars. Condensate collection tray High density ABS polystyrene foam condensate tray, shaped in order to optimize the air diffusion, fire retardant rating B2 to DIN Air filter Synthetic washable filter, low pressure drop and easily removable without any tool. Condensate pump Integrated float switch centrifugal pump with 650 mm of maximum head, wired to the control panel on the outside of the casing. It is equipped with an alarm contact for external use. 5

6 Nomenclature Unit type CW = Chilled Water Cassette Fan motor type S = Standard fan motor size 00 to 06 E = EC fan motor technology size 01 to 05 Unit size Application Control type Electric heater Valve package 00 = 1.6 kw at medium speed 2 CWS only 01 = 2.3 kw at medium speed 2 02 = 3.3 kw at medium speed 2 03 =3.9 kw at medium speed 2 04 = 4.9 kw at medium speed 2 05 = 6.8 kw at medium speed 2 06 = 8.4 kw at medium speed 2 CWS only 2-pipe cooling only or heating only 2-pipe reversible 4-pipe cooling + heating Without for wall thermostat or free-issued controls Modbus control for wall thermostat or infrared remote controller ZN Tracer LonTalk control for thermostat or return air zone ZN Tracer LonTalk control for thermostat or return air + supply air cascade Without electric heater With 750 W electric heater size 00 With 1500 W electric heater size 01 With 2500 W electric heater size 02 and 03 With 3000 W electric heater size 04 and 05 and 06 Without valve package for field-mounting of valves 2 way water valve + thermal actuator 3 way water valve + thermal actuator 2 way water valve + 3 points modulating actuator for ZN control only 3 way water valve + 3 points modulating actuator for ZN control only 6

7 General Data COOLING Entering air temperature: + 27 C d.b., + 19 C w.b. Water temperature: + 7/12 C HEATING Entering air temperature: + 20 C Water temperature: + 50 C Water flow rate as for the cooling conditions Table 1 - General data - 2-pipe units - AC fan motor Unit size CWS 00-2P CWS 01-2P CWS 02-2P CWS 03-2P CWS 04-2P CWS 05-2P CWS 06-2P Speed Air flow (m 3 /h ) Cooling total capacity (kw ) Cooling sensible capacity (kw ) Heating capacity (kw ) Water flow (l/h ) P Cooling (kpa) P Heating (kpa) Sound power (db(a) ) Sound pressure (db(a)) Fan (W ) Amp (A ) Water content (l ) Dimensions (mm ) 575 x 575 x x 820 x 303 Table 2 - General data - 2-pipe units - EC fan motor Unit size CWE 01-2P CWE 02-2P CWE 03-2P CWE 04-2P CWE 05-2P Speed Air flow (m 3 /h ) Cooling total capacity (kw ) Cooling sensible capacity (kw ) Water flow (l/h ) P Cooling (kpa) Heating capacity (kw ) P Heating (kpa) Sound power (db(a)) Sound pressure (db(a)) Fan (W ) Amp (A) Water content (l) Dimensions (mm) 575 x 575 x x 820 x 303 * Sound pressure levels apply to the reverberant field of a 100 m3 room and a reverberation time of 0.5 sec. 7

8 General Data COOLING Entering air temperature: + 27 C d.b., + 19 C w.b. Water temperature: + 7/12 C HEATING Entering air temperature: + 20 C Water temperature: + 70/60 C Table 3 - General data - 4-pipe units - AC fan motor Unit size CWS 00-4P CWS 01-4P CWS 02-4P CWS 03-4P CWS 04-4P CWS 05-4P CWS 06-4P Speed Air flow (m 3 /h ) Cooling total capacity (kw ) Cooling sensible capacity (kw ) Water flow (l/h ) P Cooling (kpa) Heating capacity (kw ) Water flow (l/h) P Heating (kpa) Sound power (db(a)) Sound pressure (db(a)) Fan (W ) Amp (A) Cooling water content (l) Heating water content (l) Dimensions (mm) 575 x 575 x x 820 x 303 Table 4 - General data - 4-pipe units - EC fan motor Unit size CWE 01-4P CWE 02-4P CWE 03-4P CWE 04-4P CWE 05-4P Speed Air flow (m 3 /h ) Cooling total capacity (kw ) Cooling sensible capacity (kw ) Water flow (l/h ) P Cooling (kpa) Heating capacity (kw ) Water flow (l/h) P Heating (kpa) Sound power (db(a)) Sound pressure (db(a)) Fan (W ) Amp (A) Cooling water content (l) Heating water content (l) Dimensions (mm) 575 x 575 x x 820 x 303 * Sound pressure levels apply to the reverberant field of a 100m3 room and a reverberation time of 0.5 sec. 8

9 Performance data COOLING Entering air temperature: + 27 C d.b., + 19 C w.b. Water temperature: + 7/12 C HEATING Entering air temperature: + 20 C Water temperature: + 50 C Water flow rate as for the cooling conditions Table 1 - General data - 2-pipe units - AC fan motor Unit size CWS 00-2P CWS 01-2P CWS 02-2P CWS 03-2P CWS 04-2P CWS 05-2P CWS 06-2P Speed Air flow (m 3 /h ) Cooling total capacity (kw ) Cooling sensible capacity (kw ) Heating capacity (kw ) Water flow (l/h ) P Cooling (kpa) P Heating (kpa) Sound power (db(a) ) Sound pressure (db(a)) Fan (W ) Amp (A ) Water content (l ) Dimensions (mm ) 575 x 575 x x 820 x 303 Table 2 - General data - 2-pipe units - EC fan motor Unit size CWE 01-2P CWE 02-2P CWE 03-2P CWE 04-2P CWE 05-2P Speed Air flow (m 3 /h ) Cooling total capacity (kw ) Cooling sensible capacity (kw ) Water flow (l/h ) P Cooling (kpa) Heating capacity (kw ) P Heating (kpa) Sound power (db(a)) Sound pressure (db(a)) Fan (W ) Amp (A) Water content (l) Dimensions (mm) 575 x 575 x x 820 x 303 * Sound pressure levels apply to the reverberant field of a 100 m3 room and a reverberation time of 0.5 sec. 9

10 Performance data COOLING Entering air temperature: + 27 C d.b., + 19 C w.b. Water temperature: + 7/12 C HEATING Entering air temperature: + 20 C Water temperature: + 70/60 C Table 3 - General data - 4-pipe units - AC fan motor Unit size CWS 00-4P CWE 01-4P CWE 02-4P CWE 03-4P CWE 04-4P CWE 05-4P CWS 06-4P Speed Air flow (m 3 /h ) Cooling total capacity (kw ) Cooling sensible capacity (kw ) Water flow (l/h ) P Cooling (kpa) Heating capacity (kw ) Water flow (l/h) P Heating (kpa) Sound power (db(a)) Sound pressure (db(a)) Fan (W ) Amp (A) Cooling water content (l) Heating water content (l) Dimensions (mm) 575 x 575 x x 820 x 303 Table 4 - General data - 4-pipe units - EC fan motor Unit size CWE 01-4P CWE 02-4P CWE 03-4P CWE 04-4P CWE 05-4P Speed Air flow (m 3 /h ) Cooling total capacity (kw ) Cooling sensible capacity (kw ) Water flow (l/h ) P Cooling (kpa) Heating capacity (kw ) Water flow (l/h) P Heating (kpa) Sound power (db(a)) Sound pressure (db(a)) Fan (W ) Amp (A) Cooling water content (l) Heating water content (l) Dimensions (mm) 575 x 575 x x 820 x 303 * Sound pressure levels apply to the reverberant field of a 100m3 room and a reverberation time of 0.5 sec. 10

11 Performance data Cooling capacity Entering air temperature 27 C db, 19 C wb EWT: Entering Water Temperature LWT: Leaving Water Temperature Table 5 - Cooling capacity - 2-pipe units - AC fan motor Unit size Speed Air flow EWT 5 - LWT 10 C EWT 6 - LWT 12 C EWT 9 - LWT 14 C EWT 12 - LWT 17 C Total capacity Sensible capacity Water flow Total capacity Sensible capacity (m 3 /h ) (kw) (kw) (l/h) (kw) (kw) (l/h) (kw) (kw) (l/h) (kw) (kw) (l/h) High CWS 00-2P Med Low High CWS 01-2P Med Low High CWS 02-2P Med Low High CWS 03-2P Med Low High CWS 04-2P Med Low High CWS 05-2P Med Low High CWS 06-2P Med Low Water flow Total capacity Sensible capacity Water flow Total capacity Sensible capacity Water flow Table 6 - Cooling capacity - 2-pipe units - EC fan motor Unit size Speed Air flow EWT 5 - LWT 10 C EWT 6 - LWT 12 C EWT 9 - LWT 14 C EWT 12 - LWT 17 C Total capacity Sensible capacity Water flow Total capacity Sensible capacity (m 3 /h ) (kw) (kw) (l/h) (kw) (kw) (l/h) (kw) (kw) (l/h) (kw) (kw) (l/h) High CWE 01-2P Med Low High CWE 02-2P Med Low High CWE 03-2P Med Low High CWE 04-2P Med Low High CWE 05-2P Med Low Water flow Total capacity Sensible capacity Water flow Total capacity Sensible capacity Water flow 11

12 Performance data Heating capacity Entering air temperature: 20 C EWT: Entering Water Temperature LWT: Leaving Water Temperature Table 7 - Heating capacity - 2-pipe units - AC fan motor Unit size Speed Air flow EWT 45 - LWT 40 C EWT 50 - LWT 40 C EWT 60 - LWT 50 C EWT 70 - LWT 60 C EWT 80 - LWT 70 C Capacity Water flow Capacity Water flow Capacity (m 3 /h ) (kw ) (l/h ) (kw ) (l/h ) (kw ) (l/h ) (kw ) (l/h ) (kw ) (l/h ) High CWS 00-2P Med Low High CWS 01-2P Med Low High CWS 02-2P Med Low High CWS 03-2P Med Low High CWS 04-2P Med Low High CWS 05-2P Med Low High CWS 06-2P Med Low Water flow Capacity Water flow Capacity Water flow Table 8 - Heating capacity - 2-pipe units - EC fan motor Unit size Speed Air flow EWT 45 - LWT 40 C EWT 50 - LWT 40 C EWT 60 - LWT 50 C EWT 70 - LWT 60 C EWT 80 - LWT 70 C Capacity Water flow Capacity Water flow Capacity (m 3 /h ) (kw ) (l/h ) (kw ) (l/h ) (kw ) (l/h ) (kw ) (l/h ) (kw ) (l/h ) High CWE 01-2P Med Low High CWE 02-2P Med Low High CWE 03-2P Med Low High CWE 04-2P Med Low High CWE 05-2P Med Low Water flow Capacity Water flow Capacity Water flow 12

13 Performance data Correction factors for cooling capacities Capacity correction factors for different operating conditions. Multiply the factors by the figures in the Performance Data tables. Table 13 - Correction factors Total capacity Water ( C) Air ( C) /12 C K /15 C K /18 C K Sensible capacity Water ( C) Air ( C) /12 C K /15 C K /18 C K Sound levels Table 14 - Sound levels - CWS Frequency octave band db(a) Model Speed m3/h Global Lp (A) (*) NR guide NC guide CWS 00-2P CWS 00-2P-E CWS 00-4P CWS 01-2P CWS 01-2P-E CWS 01-4P CWS 02-2P CWS 02-2P-E CWS 02-4P CWS 03-2P CWS 03-2P-E CWS 03-4P CWS 04-2P CWS 04-2P-E CWS 04-4P CWS 05-2P CWS 05-2P-E CWS 05-4P CWS 06-2P CWS 06-2P-E CWS 06-4P (*) Lp = The sound pressure levels and Nr values are referred to an installation in a 100m 2 room with a reverberation time of 0,5 s Table 15 - Sound levels - CWE Frequency octave band L(A) db(a) LpA Model Speed m3/h Global Lp (A) (*) NR guide NC guide CWE 01-2P CWE 01-2P-E CWE 01-4P CWE 02-2P CWE 02-2P-E CWE 02-4P CWE 03-2P CWE 03-2P-E CWE 03-4P CWE 04-2P CWE 04-2P-E CWE 04-4P CWE 05-2P CWE 05-2P-E CWE 05-4P (*) Lp = The sound pressure levels and Nr values are referred to an installation in a 100m2 room with a reverberation time of 0,5 s 13

14 Water pressure drop Water pressure drop for average water temperature of 10 C in cooling and 65 C in heating. For other temperatures, multiply the pressure drop figure by the K correction factors below the graph. Figure 1-2- pipe installation 1 = CWS 00-2P 2 = CWS/CWE 01-2P 3 = CWS/CWE 02-2P/03-2P 4 = CWS/CWE 04-2P 5 = CWS/CWE 05-2P, CWS 06-2P Correction factors C K Figure 2-4-pipe installation - Cooling 1 = CWS 00-4P 2 = CWS/CWE 01-4P / 02-4P / 03-4P 3 = CWS/CWE 04-4P / 05-4P/ CWS 06-4P Correction factors C K Figure 3-4-pipe installation - Heating Working conditions Water flow: Maximum working pressure 8 bar Airflow: Suitable relative humidity 15-75% Supply: Single phase 230V/50Hz Installation: Maximum height: see Air throw Minimum entering water temperature: 5 C Maximum entering water temperature: 80 C Minimum entering air temperature: 6 C Maximum entering air temperature: 40 C 1 = CWS 00-4P 2 = CWS/CWE 01-4P / 02-4P / 03-4P 3 = CWS/CWE 04-4P / 05-4P/ CWS 06-4P Correction factors C K

15 Dimensions Figure 4 - CWS 00-2P&4P / 01-2P&4P / 02-2P&4P / 03-2P&4P CWE 01-2P&4P / 02-2P&4P / 03-2P&4P 2-pipe units 3 = Flow, heating/cooling ¾" 4 = Return, heating/cooling ¾" 4-pipe units 1 = Flow, heating ½" 2 = Return, heating " 3 = Flow, cooling ¾" 4 = Return, cooling ¾" Figure 5 - CWS 00-2P&4P / 01-2P&4P / 02-2P&4P / 03-2P&4P (Packed units) CWE 01-2P&4P / 02-2P&4P / 03-2P&4P A B 15

16 Dimensions Figure 6 - CWS 04-2P&4P / 05-2P&4P / 06-2P&4P CWE 04-2P&4P / 05-2P&4P 2-pipe units 3 = Flow, heating/cooling ¾" 4 = Return, heating/cooling ¾" 4-pipe units 1 = Flow, heating ½" 2 = Return, heating ½" 3 = Flow, cooling ¾" 4 = Return, cooling ¾" Figure 7 - CWS 04-2P&4P / 05-2P&4P / 06-2P&4P (Packed units) CWE 04-2P&4P / 05-2P&4P A B 16

17 Weights Table 16 - Weights (kg) Unit (A) Diffuser (B) Packed Unpacked Packed Unpacked CWS 00-2P / 01-2P CWS 00-4P / 01-4P CWS/CWE 02-2P / 02-4P CWS/CWE 03-2P / 03-4P CWS/CWE 04-2P CWS/CWE 04-4P CWS/CWE 05-2P / 05-4P CWS 06-2P / 06-4P

18 Air throw The air throw indicated in the tables must only be considered as the maximum value, as it may change significantly depending on the dimensions of the room in which the unit is installed and the positioning of the furniture in the room. The useful throw L refers to the distance between the unit and the point where the air speed is 0.2 m/ sec; if the louver has a gradient of 30 (recommended in cooling mode), the so-called "Coanda" effect will occur, illustrated in Figure 6, while at a gradient of 45 (recommended in heating mode), there will be a downwards throw, as illustrated in Figure 7. Note In heating mode, you must pay attention to rooms where the floor temperature is particularly low (for example less than 5 C). In this situation the floor can cool the lower layer of air to a level that stop the uniform diffusion of the hot air coming from the unit, decreasing the throw figures shown in the table. Figure 8 - With adjustable air diffusion louvers at 30 CWS/CWE 00-2P/00-4P/ 01-2P/01-4P 02-2P / 02-4P 03-2P / 03-4P 04-2P / 04-4P 05-2P / 05-4P 06-2P / 06-4P Speed Air throw (L) (m) Figure 9 - With adjustable air diffusion louvers at 45 CWS/CWE 00-2P/00-4P/ 01-2P/01-4P 02-2P / 02-4P 03-2P / 03-4P 04-2P / 04-4P 05-2P / 05-4P 06-2P / 06-4P Speed Air throw (L) (m) Height (H) (m) Distance (B) (m)

19 Fresh air inlet The unit is fitted with inlets for fresh air to be mixed with return air inside the unit. The fresh airflow is limited to 20% of the total fan coil airflow at medium speed and 100 m 3 /h for each treated air inlet. The units feature fresh air inlets on three corners (no inlet on the fourth corner because of the condensate pump inside the unit). The fresh air inlets are designed for the insertion of standard 110 x 55 mm rectangular ducts. The air duct is connected quickly and easily. After removing the blank and the insulation inside the unit, the mounting plate is rolled back and the air duct with its V-shaped section must be pushed into the unit. The duct is then fixed to the mounting plate. Note: Fresh air must be filtered. Figure 10 - Air flow 1 = Air distribution 2 = Main air inlet 3 = Air intake 19

20 Fresh air inlet Figure 11 - Fresh air inlet positions Figure 12 - Fresh air connection installation 1 = Fresh air connection "FAC" (Please refer to "Accessories" section) 20

21 Air distribution Two air outlets are provided on the side of the unit for connection to separate supply air outlets. They can be used to supply air from the fan coil unit to distant areas of a room or even to a different room. The total airflow does not change. The air flow at high speed depending on the air duct pressure drop is shown in the tables below. Note: All air ducts must be insulated in order to avoid condensation. Figure 13 - Airflow at high speed 1 = 1 outlet used 2 = 2 outlets used 21

22 Controls options Several choices of electro-mechanical and electronic controls are available. Table 17 - Thermostat use summary Only 2 pipe Changeover type(s) 4 pipes Water valve(s) factory mounted Installation Control type Architecture Cool Cool / Heat Cool + Electric Heat Cool / Heat + Electric heat Cool / Heat Hotwax 3 points N Wall thermostat (wires) x Manual Manual Manual P Wall thermostat (wires) x Auto (SP*+WT*) Auto (SP) Auto (SP+WT) auto (SP) Manual Manual Manual R Wall thermostat (wires) x External External External Standalone Auto (WT) Manual Manual Manual AC fan T Wall thermostat (wires) x U Unit controller + wall LCD thermostat (bus) x External External External Auto (WT) Auto (SP) Auto (SP) Manual Manual Manual External External External Auto (WT) Auto (SP) Auto (SP) x Manual Manual Manual Manual Group control MB-AC + T-MB Unit controller + wall thermostat (bus) or infrared remote controller x External External External External x Auto (WT) Auto (SP) Auto (SP+WT) Auto (SP) x BMS ZN523 Unit controller + wall thermostat (bus) x Auto (WT) Auto (SP) Auto (WT) Auto (SP) x x EC fan Standalone T-EC Unit controller + wall thermostat (bus) Group control MB-EC+ T-MB Unit controller + wall thermostat (bus) or infrared remote controller x x Manual External Manual External x auto (WT) N/A Manual External x Manual Manual Manual Manual x External External External External Auto (WT) Auto (SP) Auto (SP+WT) Auto (SP) N/A x x BMS ZN525 Unit controller + wall thermostat (bus) x Auto (WT) Auto (SP) Auto (WT) Auto (SP) x x Free-issued controls Control boxes for standalone applications are designed for the mounting of any free-issued controls on the market. The electrical characteristics of the entries shall be verified for compatibility prior to assembly. Any 230V/1Ph/50Hz controller will generally be suitable. 22

23 Standalone controls Master/slave communication Extra features Installation Control type Architecture Accessory Type Number of units Return air temperature sensor MHW Economy overide Window contact Remote on/off Time of day scheduler Control external equipement AC fan Standalone Group control BMS N P R T U MB-AC + T-MB ZN523 Wall thermostat (wires) Wall thermostat (wires) Wall thermostat (wires) Wall thermostat (wires) Unit controller + wall LCD thermostat (bus) Unit controller + wall thermostat (bus) or infrared remote controller Unit controller + wall thermostat (bus) Relay card REL03 Wires 10 Relay card REL03 Wires Relay card REL03 Wires 10 x Relay card REL03 Wires 10 x Relay card REL02 Proprietary RS x x Unit controller ModBus RS x x X x x TODS ECC ZN523 LonTalk RS x x x x Standalone T-EC Unit controller + wall thermostat (bus) Relay card REL04 Proprietary RS x x EC fan Group control BMS MB-EC+T-MB ZN525 Unit controller + wall thermostat (bus) or infrared remote controller Unit controller + wall thermostat (bus) Unit controller ModBus RS x x x x TODS ECC ZN525 LonTalk RS x x x S/W: Summer/Winter (1) Application possible only if the unit is connected to a reversible unit and the maximum entering water temperature is 45 C in heating mode. 23

24 Standalone controls Thermostat N - AC fan motor (Accessory ) CONTROL WITH ELECTROMECHANIC THERMOSTAT Figure 1 - Thermostat N Main characteristics: - On/off switch. - Manual speed switch. - Manual Summer/Winter switch. - Temperature setting Operation: - 1-step heating - 1-step cooling - Controls one water valve ON-OFF for cooling - Controls one electric heater or one water valve ON-OFF for heating - Fan runs continuously regardless of water valve operation when the thermostat is turned ON. 24

25 Standalone controls Thermostat P - AC fan motor ELECTROMECHANIC THERMOSTAT AUTO CHANGEOVER + ELECTRIC HEATER (Accessory ) Figure 2 - Thermostat P Main characteristics: - On/off switch. - Manual speed switch. - Automatic Summer/Winter change-over. - Temperature setting Operation: - 2-step heating - 1-step cooling - Controls one water valve ON-OFF for cooling - Controls one water valve ON-OFF for heating - Controls one electric heater as second step heating - Fan runs continuously regardless of water valve operation when the thermostat is turned ON. 25

26 Standalone controls Thermostat R - AC fan motor STANDALONE CONTROL WITH ELECTRONIC THERMOSTAT MANUAL CHANGEOVER (Accessory ) Main characteristics: - On/off switch. - Manual speed switch. - Manual change mode switch. - Temperature setting - Water temperature sensor to avoid cold air drafts in heating mode. Operation: - 1-step heating - 1-step cooling - Controls one water valve ON/OFF for cooling - Controls one water valve ON/OFF or one electric heater for heating - Fan runs continuously regardless of water valve operation when the thermostat is turned ON. - With the water temperature sensor accessory MHW, cold air drafts are avoided in cases where the hot water temperature is lower than 38 C. 26

27 Standalone controls Thermostat T - AC fan motor CONTROL WITH ELECTRONIC THERMOSTAT (Accessory ) Main characteristics: Same characteristics as the R control, adding: - Manual or automatic speed switch. - Electronic thermostat for fan control (on/off). - Electronic thermostat for valve(s) control (on/off). - Simultaneous thermostatic control on the valves and fan (on/off). - It allows installation of the Summer/ Winter switch centralized and remote, or to control it with an automatic changeover fitted on the water pipe (for 2 pipe installations only). The last case needs the adjustment of the jumper on the control board (see the instruction leaflet supplied with the control). 27

28 Standalone controls Thermostat T-EC - EC fan motor Thermostat accessory Relay card REL04 accessory Thermostat T-EC + relay card REL04 accessory The thermostat is connected to a unit controller REL04 with 2 wires. One thermostat can be used for up to 16 units equipped with the REL04 control card creating a Master/Slave configuration with interconnection between all REL04 control cards. Main characteristics - On/Off button - Manual 3 speed switch or automatic continuous speed control - Manual winter / summer switch - Temperature setting button - Control up to 16 units in Master / Slave configuration Operation - 1 step cooling for water valve control On/Off - 1 step heating for water valve or electric heater control On/Off - Simultaneous control of the water valves / electric heater and fan operation based on the difference of the room temperature and set point - It allows controlling the summer / winter cycle with a centralized and remote switch or with an automatic change over switch fitted on the water pipe - With 4 pipe installation it can be configured as an automatic change over winter / summer with a neutral dead band of 2 C around set point - Fan runs continuously and for auto fan mode the speed varies based on on the difference of the room temperature and set point 28

29 Standalone controls Thermostat U - AC fan motor CONTROL WITH ELECTRONIC THERMOSTAT (Accessory ) Main characteristics: - Manual or automatic speed switch. - Manual or automatic Summer/Winter switch. - Electronic thermostat for fan control (on/off). - Electronic thermostat for valve(s) control (on/off). - It allows to control the minimum water temperature sensor (MWT). - It allows to control the chilled water valve (on/off) and the electric resistance in the CWS-E version. - It allows to control the fan and the heating electric resistance. - It allows to control up to 10 units with the REL02 relay board. Note: with 4 pipe installations and continuous chilled and hot water supply, it allows the automatic summer/winter change-over in accordance to the room temperature (-1,6 C = Winter, +1,6 C = Summer, Dead Zone 3,2 C). 29

30 Group controls Figure 16 - CWS grille with infra-red receiver for units with AC fan motor Group control via ModBus communication protocol through RS485 serial link The MB controller is suitable for AC and EC fan motor technology. It can be connected to one T-MB thermostat or RT03 infrared remote controller field installed. One device can control up to 20 units in a Master/Slave configuration with ambient temperature controlled based on thermostat or on return air temperature sensor. When connected to the centralized time of day scheduler TODS controller, up to 60 units can operate together on the same agenda for 7 days each operating on individual set points and fan control. For rooms where set points and fan operation is left to occupants the MB controller can be connected to one T-MB thermostat or RT03 infrared remote control. In this case the latest command from any of the connected devices thermostat T-MB / RT03 or TODS is executed by the MB controller. If more than 60 units have to be installed in the building operating under the same TODS agenda, some terminal units serving the same zone in an open space shall be installed without control. It will be connected to a unit with MB controller using a relay card REL03 for units with AC fan motor or in a wired daisy chain arrangement for EC fan motor but with a limitation to 10 units in this case. The same strategy shall be used for zones where several units shall be installed so only one user interface T-MB or RT03 is required per zone for several units. System configuration More over, the TODS centralized controller is capable to pilot up to 8 external devices like a chiller or an air handler using the external control card ECC. Each external device can provide the state of operation to the TODS controller to provide a diagnosis about the installation. Such the MB control using ModBus communication protocol is a powerful device that can operate a small building in a system configuration. Configuration and commissioning The MB controllers are factory configured for the application. The terminal address and operating parameters are configured on the controller using dip switches which make the commissioning accessible to anyone reading simple instructions in the installation manual. 30

31 Group controls T-MB thermostat (Accessory ) The T-MB thermostat and the Modbus controller suit all types of system applications. - 2 or 4 pipe - 2-pipe with auto changeover - 2-step heating with electric heater - Fan operation with continuous or alternate with destratification. It is connected to the factorymounted unit controller MB and configured for the customer s requirements. The MB controller can be connected in a Master/Slave configuration with up to 20 units. Exernal devices: window contact, cold air draft protection with T3 sensor. The T-MB wall-mounted thermostat is used with the Modbus controller fitted on the cassette. The Modbus controller is factoryconfigured for the customer s application. The T-MB thermostat is configured by default to control air ambient temperature based on the temperature sensor of the thermostat. In the case that return air temperature is used, it can be configured using the dipswitch 2 in position ON during installation. JP3 J M1 1 J Master Slave Slave Slave JUMPER MC2 T YPE BELDEN 9841, RS-485, 1x2x24 AWG SFTP, 120 Ohm 31

32 Group controls RT03 remote control (accessory ) The RT03 is a remote controller handset that can be fitted with the MB electronic board as an accessory. There is a remote sensor to install on site and some configuration dipswitches to turn on. It is possible to connect up to 20 units with a serial link RS485 for a master/slave configuration. It is recommended to install the infra-red receiver on the master unit. Figure 3 - Infra-red remote control/field-installed receiver/installation in a ceiling tile JP3 M1 F2 J J5 RD BK GR BU RD BK GR BU K1 Note For more details, please refer to the infra-red remote control manual. Control operations - Temperature set. - Fan speed switch with possible automatic speed selection hours on/off program. - on/off cooling valve control. - on/off heating valve control. - Control of the valves only or of the valves and the fan together. - Valve control of 2 or 4 pipe systems with winter/summer switch on the infra-red control. - Valve control of 4 pipe systems with automatic heating/cooling mode selection with 2 C dead zone. - Activating the COE sensor connected to the T2 contact of the board (non active in the standard configuration), it works like a minimum water temperature sensor: fitted between the coil fins it stops the fan when the water temperature is lower than 38 C and it starts the fan when the water temperature reaches 42 C IR REMOTE CONTROL 32

33 Options Main functions of the remote control Figure 18 - Remote control display 1. Clock : 24 hours 2. Timer : the program switches the device on and off 3. Displays the temperature setpoint 4. Fan speed setting: 3 speed plus automatic selection 5. Operating mode: heat, cool, fan only plus and automatic mode selection. Timer function: Used to start or stop the unit over a 12 hour period. Set display: Used to display the temperature set point. Fan speed setting: Used to select the 3 operating speeds of the fan, or alternatively select automatic control. In the latter case, the fan speed will change automatically based on the ambient temperature reading and the set point. The temperature difference to switch from one speed to the next is 0.7 K. Operating mode: Used to select the desired operating mode, that is, fan only, cooling, heating or automatic mode selection. Automatic selection allows, in 4 pipe systems, the unit to switch automatically from heating to cooling and vice-versa based on the ambient temperature reading and the set point, with a dead zone of 2 K inside which the unit remains in fan only mode. 33

34 Options Intelligent LonTalk ZN523 control for AC fan motor The Tracer ZN unit controller is a micro-processor based direct digital controller that is dedicated to the control and the optimization of the units. It is designed to provide improved comfort with minimum energy consumption through the use of custom proportional integral derivative (PID) control algorithms as well as intelligent fan speed and set point control strategies. It is factory installed, pre-commissioned and tested, resulting in a highly integrated product, reduced installation and commissioning time. The intelligent control offers the following benefits: Intelligent management of valve position and fan speeds. Valve is fully open before changing the fan speed (acoustic comfort optimization). Control algorithms based on ambient and discharge air temperatures. Discharge air temperature (low and high limit control). Automatic intelligent changeover based on ambient air - entering water temperatures differential (+/-%2.5K). Automatic intelligent changeover with sampling function for 2-way valves use. Filter timer for preventive maintenance Adjustable local set point max - min limits. Built-in electrical protection. 2 operating modes in stand-alone application: comfort and reduce. After a power up in the building, units automatically staggered from 5 to 32 seconds. Built-in adjustable timed override function. Built-in condensate overflow protection. Built-in output test capability. o Built-in diagnostic indicator. The following configurations are supported by the controller: - 2-pipe cooling; - 2-pipe heating; - 2-pipe cooling + electric heater; - 2-pipe changeover (manual or automatic); - 2-pipe changeover + electric heater; - 4-pipe. Figure 19 - LonTalk ZN523 control Figure 20 - Normal operating mode 1. Control output 2. Unoccupied heating setpoint 3. Occupied standby heating setpoint 4. Occupied heating setpoint 5. Dead band 6. Local setpoint 7. Occupied cooling setpoint 8. Occupied standby cooling setpoint 9. Unoccupied cooling setpoint 10. Temperature For more details about the LonTalk ZN control, please refer to the controller's manual. 34

35 Options Intelligent LonTalk ZN525 control for EC fan motor The Tracer ZN unit controller is a micro-processor based direct digital controller. ZN525 is dedicated to control units equipped with EC motor. Controller is designed to provide improved comfort by reducing cassette sound level with minimum energy consumption through the use of custom proportional integral derivative (PID) control algorithms as well as intelligent fan speed and set point control strategies. It is factory installed, pre-commissioned and tested, resulting in a highly integrated product, reduced installation and commissioning time. The following configurations are supported by the controller: - 2-pipe cooling; - 2-pipe heating; - 2-pipe cooling + electric heater; - 2-pipe changeover (manual or automatic); - 2-pipe changeover + electric heater; - 4-pipe. Figure 21 - LonTalk ZN525 control The intelligent control offers the following benefits: Intelligent management of valve position and fan speeds. Valve is fully open before changing the fan speed (acoustic comfort optimization). Control algorithms based on ambient and discharge air temperatures. o Discharge air temperature (low and high limit control). Automatic intelligent changeover based on ambient air - entering water temperatures differential (+/-%2.5K). Automatic intelligent changeover with sampling function for 2-way valves use. Figure 22 - Normal Operating mode Filter timer for preventive maintenance Adjustable local set point max - min limits. Built-in electrical protection. 2 operating modes in stand-alone application: comfort and reduce. After a power up in the building, units automatically staggered from 5 to 32 seconds. Built-in adjustable timed override function. Built-in condensate overflow protection. Built-in output test capability. Built-in diagnostic indicator. 1. Control output 2. Unoccupied heating setpoint 3. Occupied standby heating setpoint 4. Occupied heating setpoint 5. Dead band 6. Local setpoint 7. Occupied cooling setpoint 8. Occupied standby cooling setpoint 9. Unoccupied cooling setpoint 10. Temperature For more details about the LonTalk ZN525 control, please refer to the controller's manual. 35

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