Merlin Common Rail / EUI Tools. Merlin Common Rail / EUI Tools. and Accessories Catalogue

Transcription

1 Fuel Pumps Parts Test Equipment Filters New Generation Workshop Diagnostic & Vehicle Care Centre Miscellaneous Accessories Merlin Common Rail / EUI Tools and Accessories Catalogue Leading The Way in Diesel Technology Merlin Common Rail / EUI Tools

2 CONTENTS COMMON RAIL INJECTORS REPAIR TEST Sockets 1 Test Adaptors 7-8 Special Tools/Tool Kits 2-3 Back-Leak Connectors 8-9 Injector Holders/Lapping Kits 4 High Pressure CR Test Pipes 10 Measuring Kits 5 S300-1 Adaptor Cables 11 P350 Assembly Press 6 Shim Kits Please ask for a copy of our new Common Rail Shim Catalogue for the full range of shims. COMMON RAIL PUMPS REPAIR TEST General Tools Adaptors 16 Drive Couplings 17 Pump Mountings ON-ENGINE TOOLS Injector Pullers General Tool Kits Delphi Diagnostic Equipment 26 CR Electrical Connectors 27 EUI REPAIR TEST Sockets 28 Test Adaptors Shims & Valves 29 Miscellaneous Tools & Equipment 30 COMMON RAIL & EUI GENERAL EQUIPMENT TEST EQUIPMENT 37 Details of our range of the latest MERLIN common rail and EUI test equipment are available in our new Automotive and Marine Product Range Catalogues. Please ask for a copy.

3 COMMON RAIL INJECTOR REPAIR SOCKETS Pilot Valve Sockets T mm T mm Nozzle Adaptors T mm x 8 T , 15, 17, 19mm x 6 kit T mm x 8 Window Sockets T mm MAN T mm CRIN Torx Sockets T mm T a 12mm T TX40 for CP1 T Siemens Socket 1.4/1.6 PSA Ford T A Pins for Denso Kit T K T K 3 Pin Denso Kit Note: Available in kit T on page 3. 1

4 COMMON RAIL INJECTOR REPAIR SPECIAL TOOLS T Ball Bearing Stroke Measuring Tool (see page 3) T Injector Assy Tool M Bosch CRI T NG As above but non-gen. T Fibre Ring Insert Tool Bosch CRI T NG As above but non-gen. T Fibre Ring Insert Tool (Truck) Bosch CRIN T Valve Assembly Puller T mm Siemens Inj Nut T Extractor For Fibre Ring Valve Seat Extractor T mm T mm Bosch CRI T Fibre Ring Puller Kit 2

5 COMMON RAIL INJECTOR REPAIR TOOL KITS T Piece Bosch Stage 3 Repair Tool Kit Contents Fibre Ring Insert Tool Fibre Ring Insert Tool Valve Seal Extractor Valve Seal Extractor Pilot Valve Socket CRI CRIN 15mm 17mm CRIN Pilot Valve Socket Angle Setting Piece Solenoid Sockets Solenoid Sockets HP Seal Removal Tool CRI CRI T CAT6.6 CR Injector Stripping Kit T Denso CR Injector Stripping Jig 3

6 COMMON RAIL INJECTOR REPAIR GENERAL ACCESSORIES BALL SEAT LAPPING T Tool kit for lapping CR injector ball seat INJECTOR HOLDERS T Injector Holder 13, 15mm T Injector Holder 14, 16, 20mm Volvo, BMW, Ducato T Injector Holder 15, 17, 18, 22mm T Common Rail Injector Mounting Clamp Universal vice mounted injector clamp for holding various types of common rail injectors. T Denso Injector Mounting Clamp 4

7 COMMON RAIL INJECTOR REPAIR MEASURING KITS ARMATURE STROKE MEASURING KITS T Armature Stroke Measuring Tool For Stage 3 Repair (Pilot Valve Replacement) On Bosch Common Rail Injectors Types CR1, CR2.0 & CR2.2 MERLIN S350K Armature Stroke Measuring Tool Merlin Kit for Stage 3 Repair (Pilot Valve Replacement) on all Bosch Common Rail Injectors including: CRI 2.1 AND CRIN 1, 2 & 3 Consists of: T Dial gauge holder kit for measuring ball bearing stroke on all Bosch common rail injectors. Supplied with 17 & 19mm adaptors S350 Armature stroke test unit c/w 3 adaptor cables T Digital Dial Indicator T Pin All parts are available separately FOR A FULL RANGE OF SHIM KITS PLEASE REFER TO OUR NEW SHIM KIT CATALOGUE T Digital Dial Indicator Range: mm Resolution: 0.001mm T Shim Kit Solenoid Diameter/Hole: 15.70mm/10.50mm Range: mm by 0.01mm T Shim Kit Solenoid Diameter/Hole: mm/19.00mm Range: mm by 0.01mm 5

8 COMMON RAIL INJECTOR REPAIR ASSEMBLY PRESS MERLIN P350 STAGE 3 PNEUMATIC PRESS Allows adjustment of air gap on CR 2.1 injectors Easy removal & re-fitting of solenoid sleeve Mandrels included to remove and fit sleeve Acrylic enclosure & two switch operation for safety Requires workshop air supply at 6bar pressure BOSCH FSA 050 FSA 050 Electrical testing of all makes of Common Rail Injectors for workshops carrying out Piezo injector repair. The unit offers a quick and accurate way to determine the integrity of the piezo stacks and solenoid windings. Some of the other functions include insulation analysis, continuity measurement, resistance measurement, capacitance measurement and can be linked via Bluetooth to PC so results can be stored and printed out. 6

9 COMMON RAIL INJECTOR TEST ADAPTORS T Bosch Injector Test Adaptor 29mm MAN 464 T N Bosch Injector Test Adaptor 26.5mm Cummins Iveco T Bosch Injector Test Adaptor 32mm Renault Bus Denso Injector Test Adaptor T * J. Deere T /5050 T Bosch Injector Test Adaptor 26mm Man T Bosch Injector Test Adaptor 28mm Volvo Deutz Quick Test Connector T mm T mm T Injector Test Adaptor Cummins/Case T Delphi smart Injector Test Adaptor T CR Injector Test Clamp Kit for most test benches, suitable for Bosch, VDO and Denso injectors T Universal Test Injector Clamp T Caterpillar Back-leak Adaptor Kit (A12077) 7

10 COMMON RAIL INJECTOR TEST ADAPTORS BACK-LEAK ADAPTORS T pcs Bosch CRIN Test Adaptor Kit T Universal Commercial Vehicle Injector Test Kit T A Bosch Back-leak Connectors M BOSCH BACK-LEAK ADAPTORS M T Bosch Back-leak Connectors Back-leak Pipe for Bosch Piezo YDT562 Bosch Euro 5 Back-leak Adaptor DELPHI BACK-LEAK ADAPTORS T Delphi Back-leak Connectors YDT275 HK1120 Delphi DFI 1.5 Back-leak Adaptor M Delphi xc4 8

11 COMMON RAIL INJECTOR TEST ADAPTORS DENSO T A Denso Back-leak Connectors M Denso Back-leak Connectors M Leak-off clip SIEMANS YDT561 Continental Euro 5 Back-leak Adaptor M Y Back-leak Adaptor M Back-leak Adaptor M Back-leak Adaptor 45 0 M Back-leak Adaptor

12 COMMON RAIL INJECTOR TEST TEST PIPES INJECTOR HP FLEXIBLE TEST PIPES FLEXIBLE TEST PIPES T x 2.0 (14X14) T x 2.0 (12X14) T x 2.0 (14X14) T x 2.0 (12X14) T x 2.0 (14X14) T x 2.0 (12X14) T x 2.0 (12X12) TEST BENCH HP FLEXIBLE TEST PIPES MERLIN S3000 BOSCH 815 HARTRIDGE T /4 NPT x 1/4 NPT T M14 x M14 (Similar to ) T M12 x M14 (Similar to ) T M12 x 1/4NPT (Similar to A079B11) T M14x1/4NPT 10

13 COMMON RAIL INJECTOR TEST S300-1 ADAPTOR CABLES The MERLIN S300-1 is a single unit designed to test both electro-hydraulic and piezo type injectors. When used in conjunction with a Merlin S400A or S425A air operated injector tester, a common rail injector can be operated sufficiently to observe the nozzle spray pattern and measure the back-leak time. It can also be used with manually operated injector testers. Supplied complete with electrical mains cable, connection cable with 4 adaptor cables to suit Bosch, Denso, Delphi, Piezo and general purpose applications. S300-1 Common Rail Injector System tester, one unit for the following systems: Bosch, Delphi, Denso & Siemens (VDO) Piezo function. MERLIN S300-1 COMMON RAIL TEST SYSTEM REFER TO PAGE 38 FRO DETAILS OF ALL MERLIN CR/EUI TEST EQUIPMENT T Adaptor Cable Delphi DFI 1.5 Euro 5 for S300-1 T Adaptor Cable Delphi for S300-1 T Adaptor Cable Bosch for S300-1 T Adaptor Cable Piezo for S300-1 T Adaptor Cable Universal for S300-1 T Main Lead for S300-1 S300-1 T Lead for S350 S

14 COMMON RAIL PUMP REPAIR GENERAL PUMP VICE T A Swivel Vice Base T B Swivel Vice Flange Attachment Bosch CP1 T C Swivel Vice Flange Attachment Renault 1.5 dci Delphi T D Swivel Vice Flange Attachment Bosch CP3 YDT358 Tray for rollers TAPPET LIFTERS RE-BUSHING TOOL KITS TAPPET LIFTERS T T L Ford 110 Duramax Bosch CP3 T Re-Bushing Tool Kit Bosch CP3 T Re-Bushing Tool Kit Bosch CP1 12

15 COMMON RAIL PUMP REPAIR GENERAL SOCKETS T T40 Torx Socket Renault Bosch CP2 T T40 Torx Screwdriver Renault Bosch CP2 T Torx Socket For Suction Valve Bosch CP3 T High Impact Torx Socket Set T Socket for Inlet Connectors Bosch CP3 T Siemens pump sensor wrench T mm Socket T mm Socket Siemens Sensor CP1 T Socket CP4 Value T Socket Torx Denso HP3/HP4 T Camcar Kit T10-T45 13

16 COMMON RAIL PUMP REPAIR ASSEMBLY TOOLS T Insert Tool Low Pressure Connection Bosch CP1 T Insert Tool Low Pressure Connection Iveco Bosch CP1 T Insert Tool Low Pressure Connection Renault Bosch CP1 T Shaft Seal Inserter Bosch CP1, CP3 T Drive Seal Tool T Bearing/Oil-seal Tool Kit Delphi DFP1 T DRV Valve Dismantling Tool Bosch CP1-H, CP3, CP4 T Mounting Mandrel for Gear Pump Bosch CP1-H Use with T T Mounting Mandrel for Gear Pump Bosch CP1-H Use with T

17 COMMON RAIL PUMP REPAIR GENERAL ASSEMBLY TOOLS T Assembly Tool for Return Valve Bosch CP1-H T NG Non-genuine version T Press In Tool Bosch CP1-H T Filter Extractor Tool Bosch CP1-H T NG Non-genuine version T Filter Insert Tool Bosch CP1-H T Assembly Tool Bosch CP1-H T Assembly Tool Bosch CP1-H T Puller Tool Bosch CP1-H 15

18 COMMON RAIL PUMP TEST ADAPTORS T Fuel Connection Kit Bosch CP1-K T Transfer Pressure Adaptor Delphi T Transfer Pressure Adaptor Bosch CP3 T Transfer Pressure Adaptor Bosch CP1-H T Transfer Pressure Adaptor Siemens T Transfer Pressure Adaptor Denso HP2 T Pressure Sensor Adaptor Bosch / Siemens T Adaptor - Dummy Regulator Denso HP3 T Bosch CP4.2 fuel connection adaptor for use with M14 high pressure test pipe. WAS T

19 COMMON RAIL PUMP TEST TEST COUPLINGS T Drive Coupling 20mm ADC95-1 T Drive Coupling 25mm Bosch CP3 T Drive Coupling ADC288 Delphi DFP1 T Tang Drive 8mm Mercedes T Tang Drive 9mm Siemens T Tang Drive 10mm Denso, Transit, Fiat Multijet T Drive Coupling, splined MAN CP3 T Mercedes Drive Coupling T A Threaded Adaptor for T

20 COMMON RAIL PUMP TEST MOUNTING FLANGES BOSCH TEST BENCHES T Mounting Flange 68mm Ø Delphi T Mounting Flange Bosch CP1-K T Mounting Flange 50mm Ø Bosch CP4 T Mounting Flange 50mm Ø Mercedes Bosch CP3 T Mounting Flange 50mm Ø Renault 1.5 dci Delphi T Merlin Universal Mounting Bracket which permits Hartridge and Merlin mounting flanges to be used on Bosch test benches. T Universal Mounting for Bosch test benches T Universal Mounting for Bosch test benches

21 COMMON RAIL PUMP TEST MOUNTING FLANGES MERLIN/HARTRIDGE TEST BENCHES T Mounting Plate 50mm Ø For CP Pump T Mounting Plate 50mm Ø Mercedes Tang Drive T Mounting Plate 50mm Ø Delphi Renault 1.5 dci T Mounting Plate 68mm Ø With 50mm Ø insert Universal including Delphi DFP1 T mm Ø insert for T T mm Ø insert for T T Mounting Plate 50mm Ø Bosch CP4 T Mounting Plate 107mm Ø With 80mm Ø Insert Bosch T Mounting Plate Siemens Lion V6 T Siemens Renault/Nissan 1.5 dci 19

22 COMMON RAIL ON-ENGINE INJECTOR PULLERS T Injector Extractor Iveco Tector T Injector Extractor Mercedes 'A' T A Injector Extractor Mercedes 'A' Twin Version T Injector Extractor Alfa 156, Fiat T Injector Extractor Mercedes 'A' & 'E' T A Bosch Adaptor M27 x 1 For T T Injector Puller Mercedes Sprinter T Injector Extractor Mercedes OM611, 612, 613 Etc T Injector Puller Siemens T Injector Removal & Rotating Tool

23 COMMON RAIL ON-ENGINE INJECTOR PULLERS COMMON RAIL INJECTOR PULLER KIT T Common Rail Injector Puller Kit for Renault/Vauxhall/Nissan Specifically for Renault 2.0 dci M9R series engines fitted * injector. (*Official Renault reference for ) These are fitted to Renault/Vauxhall/Nissan applications as follows: RENAULT: ESPACE, KOLEOS, LAGUNA, MEGANE, SCENIC, TRAFIC 2.0 dci NISSAN: QASHQAI, X-TRAIL 2.0 dci VAUXHALL: VIVARO 2.0 CDTI This puller kit can also be used with some other types of injectors. 21

24 COMMON RAIL ON-ENGINE GENERAL TOOLS T Puller BMW CP1 T Rail Plug Socket Delphi 3 Pin T Drive Gear Puller Delphi Kia/Hyundai T Timing Kit Fiat/Iveco Multijet T Timing Kit Renault 2.2, 2.5 dci T n Timing Kit (New Type) Renault 2.2, 2.5 dci T Timing Kit Iveco T Timing Kit Renault, Peugeot, Citroen T Mounting Tool Ford Duratorq 2.0, 2.2,

25 COMMON RAIL ON-ENGINE GENERAL TOOLS T Timing/Tool Kit YDT250 Peugeot/Citroen Suzuki T Timing Kit YDT201 Engine & Camshaft Pins Renault K9 T Timing Kit YDT202 Camshaft Bar & Engine Pin Ford Lynx T Pump Puller & Stroke Holding Tool Renault 2.2 dci T Timing Kit YDT381 Ssangyong T Cyl Head Reamer Kit For Delphi/Bosch CR Injectors T Kneeling Pad 14 X 21 T Rail Pressure Sensor Adaptor Available separately: Nipple A mm nut mm nut M T Universal Rail Pressure Tester Designed to diagnose faults on rail pressure sensors fitted to Bosch, Delphi and Denso CR systems. Can be used on the vehicle or test bench. 23

26 COMMON RAIL ON-ENGINE TOOL KITS T Common Rail Injector Extractor Kit 3 PC Fitted mainly to Mercedes C & E class, Sprinter and Chrysler Grand Cherokee 2.7CRD (00>) T Common Rail Injector Extractor Kit 9PC Length 350mm Includes 17 & 27mm adaptors T Common Rail Injector Extractor Kit Suitable for Peugeot and Citroen 2.0 HDI, 110,135 HP with DW 10 engine code T Common Rail Injector Extractor Kit 7 PC For Mercedes 611, 612, 613 etc engines T Common Rail Injector Extractor Kit VW/Audi T Injector Extractor Kit Heavy duty kit for traditional truck injectors plus Mercedes injector-pump system T Injector Extractor Short length 230mm with 8, 12 & 14mm adaptors T Washer Removal Tool Collet type for removing copper washers. Length 350mm. Inner hole 7mm. 24

27 COMMON RAIL ON-ENGINE TOOL KITS T Injector Socket Kit 4 PC, 1/2 drive. 25, 27, 29 & 30mm T Injector Seat Cutter 7 PC 15, 17, 19 & 21mm flat & angled reamers T Glow Plu Removal Kit 16 piece kit for removing glow plugs T Injector Seat Cutter 8 PC 15, 17, 19 & 21mm flat & angled reamers and injector cleaner T Compression Tester Kit 37 piece kit for diesel engines T Injector Seat Cutter 6PC 15, 17, 19 & 21mm flat & angled reamers T Common Rail Back-leak Kit 6 cylinder kit for checking back leak flow. (With 24 adaptors for Bosch, Delphi, Denso & Siemens) T Washer Removal Tool 12 pcs universal terminal release kit T COMMON RAIL BACKLEAK KIT 24 adaptors only kit for Bosch, Delphi, Denso & Siemens) 25

28 COMMON RAIL ON-ENGINE DELPHI KITS T False Actuator Kit YDT410 Determines electrical or mechanical pump problem. All-makes compatible: Delphi, Bosch, Denso & Siemens (VDO). Reduces time and cost in identifying problem part. T Sealed Rail Diagnostic Kit YDT850 Checks pump pressure and identifies faulty injector. All-makes compatible: Delphi, Bosch, Denso & Siemens (VDO). Reduces time and cost in identifying problem part. YDT553 Hand-held, easy to use unit providing immediate analysis of diesel fuel. YDT 720 Electronic injector test kit Buzz Box. Delphi DS350E Convertible PC Diagnostic Kit Delphi DS150E VCI and software only YDT 566 Delphi Pico Scope Heavy duty kit for traditional truck injectors plus Mercedes injector-pump system. YDT 586 All makes back-leak kit. 10 x all makes back leak connectors/ adapters. 3 x types of protection plugs. Replacement O- Rings Quick-fits kit. 15 x "Quick-Fit" fittings all makes. 3 x protection caps diameter, (8.0 mm, 9.49mm and 10.0 mm) male and female types. 26

29 COMMON RAIL ON-ENGINE ELECTRICAL CONNECTORS T Connector Siemens/Bosch T Connector Siemens/Bosch CP1 T Connector Bosch T Connector Bosch CP1H, CP3 & Piezo T Connector 2 Pole Super Seal -Male T Connector 2 Pole Super Seal -Female T Connector Delphi Euro 3 & Connector Kit Delphi Euro 3 & NG Connector Kit Delphi Euro 3 & T Connector Kit ( ) Delphi Euro 5 PSA, Ford 2.0L TDCI T Boot 2 way moisture cover T Denso Connector Transit 27

30 EUI INJECTOR REPAIR SOCKETS AUDI/VW T VW-AUDI A6 Solenoid Socket 37mm T VW-AUDI A6 Solenoid socket 12 sides T VW-AUDI A6/nozzle nut socket 18 teeth T VW-SIEMENS Piezo ring nut socket 30mm T VW-SIEMENS Piezo Solenoid Socket 25mm T VW-SIEMENS Piezo nozzle nut socket 17mm T VW nozzle nut socket 20mm T VW-SIEMENS Piezo ring nut socket 29mm LAND ROVER VOLVO (DELPHI) VOLVO/ROVER (DELPHI) T L/ROVER Socket (4 PIN) T VOLVO 500 socket 39mm dia 2 PIN T VOLVO ROVER, E1 & E3 Nozzle nut clamp No holes/hex 28

31 EUI INJECTOR REPAIR VALVES & SHIMS UNIT INJECTOR VALVE UNIT PUMP VALVE T EUI VALVE 6.995mm T EUP VALVE 6.995mm T EUI VALVE 7.000mm T EUP VALVE 7.000mm T EUI VALVE 7.005mm T EUP VALVE 7.005mm T EUI VALVE 7.010mm T EUP VALVE 7.010mm T EUI VALVE 7.015mm T EUP VALVE 7.015mm T EUI VALVE 7.020mm T EUP VALVE 7.020mm T EUI VALVE 7.025mm T EUP VALVE 7.025mm T EUI VALVE 7.030mm T EUP VALVE 7.030mm T EUI VALVE 7.035mm T EUP VALVE 7.035mm T EUI VALVE 7.040mm T EUP VALVE 7.040mm T EUI VALVE 7.045mm T EUP VALVE 7.045mm T EUI VALVE 7.050mm T EUP VALVE 7.050mm T EUI VALVE 7.055mm T EUP VALVE 7.055mm T EUI VALVE 7.060mm T EUP VALVE 7.060mm T EUI VALVE 7.065mm T EUP VALVE 7.065mm T EUI VALVE 7.070mm T EUP VALVE 7.070mm T EUI VALVE 7.075mm T EUP VALVE 7.075mm T EUI VALVE 7.080mm T EUP VALVE 7.080mm SHIM KITS T L Armature Shim diam T L Opening Pressure diam T L Opening Pressure diam T L Armature Shim VW Series 2 29

32 EUI INJECTOR TEST MISCELLANEOUS LAPPING TOOLS T Lapping Kit T EXTRA COURSE T COURSE T MEDIUM T FINE T SUPER FINE Lapping paste for T ON-ENGINE TOOLS T Torx Socket VW Lupo EUI for installation in engine T Extractor Adaptor for EUI VW Lupo used with T , page 20 30

33 EUI INJECTOR TEST TEST ADAPTORS AUDI/VW T VW T VW T VW-SIEMENS PIEZO 24x1.0mm T VW CATERPILLAR/J.DEERE DETROIT T VW 25x0.75mm T VW Series 2 T CATERPILLAR, J.DEERE 28x1mm T DETROIT 32x1.5mm CUMMINS CUMMINS VOLVO T CUMMINS L10-M11 30x1.5mm T CUMMINS N14 11/8 x18unf T Injector Test Adaptor Volvo 4 pin, E3 (34x1mm) 31

34 EUI INJECTOR TEST TEST ADAPTORS LAND ROVER NISSAN T LAND ROVER 24x1mm T NISSAN x1mm IVECO / SCANIA / VOLVO T (DELPHI) VOLVO 460 EURO 2 / SCANIA 31x1mm T (DELPHI) SCANIA, VOLVO 420, CURSOR x1mm T VOLVO, CURSOR x1mm T VOLVO FH12, 420, x1mm T VOLVO 520CV 34x1mm T IVECO STRALIS 36x1mm 32

35 COMMON RAIL & EUI GENERAL EQUIPMENT CR/EUI INJECTOR ASSEMBLY KIT T CR AND EUI INJECTOR DISASSEMBLY TOOL Special fixture to disassemble and re-assemble EUI and Common Rail Injectors (Similar to Bosch & ) Illustration shows the fixture together with optional T Digital display torque sensor kg (25000 nm) (similar to bosch ) T Kit of 3 assembly bushes 7mm, 7mm with step & 9mm used with T DIGITAL TORQUE WRENCHES T DIGITAL TORQUE WRENCH T DIGITAL TORQUE SCREWDRIVER ACCESSORIES: T Torque Protractor 1/2X1/2 T mm open ended insert T mm open ended insert T mm open ended insert T mm open ended insert T mm ring insert T Ratchet Head 3/8" T /4 Ratchet Head 1/4" T mm open ended insert Digital torque wrench units: N-m/lbf-ft/lbf-in/kgf-m Digital torque screwdriver units: cnm/lbf-in/ozf-in/kgf-cm 33

36 COMMON RAIL & EUI GENERAL EQUIPMENT T x Magnifier T Tweezers for steel ball T Digital External Micrometer Range: 0-25mm Resolution: 0.001mm T Vacuum pen for steel ball T Insulation Tester For pre-checking CR injectors T Bosch CR injector stripping jig T USB Magnifier T Multimeter T Universal Rail Pressure Tester Designed to diagnose faults on rail pressure sensors fitted to Bosch, Delphi and Denso CR systems. Can be used on the vehicle or test bench. 34

37 COMMON RAIL & EUI GENERAL EQUIPMENT COMPONENT TRAYS & CLEANING TANKS ULTRASONIC CLEANING TANKS Ultrasonic cleaning tanks can be used to clean almost any item from watch and clock mechanisms, surgical and dental tools, glassware, filters to carbu- retors and engine/machine parts, especially diesel fuel injection components and nozzles. T Common Rail Pump or Injector Components Tray T Litre Capacity T Litre Capacity T Litre Capacity T Litre Capacity T Litre Capacity One to three minutes is usually adequate to clean the parts, which it does without damaging any of the surfaces. All units are supplied complete with stainless steel baskets and lids. Larger sizes available, please contact our office for details. A range of specialist cleaning agents are available as follows: T Bench Mounted Wash Tank T CR As above but fitted with a 2 micron filter, ideal for cleaning common rail components. T Brush T Cleaning powder for aluminium (1 Kg) T Cleaning powder for steel (1 Kg) STEEL TRAYS & HOLDERS FOR USE IN ULTRASONIC CLEANING TANKS T Multi Steel Tray 240 x 170 x 50mm T Single Steel Tray 175 x 125 x 50mm T General purpose common rail injector holder stand. T Filter ball for ultrasonic cleaning of small common rail parts. 35

38 COMMON RAIL & EUI GENERAL EQUIPMENT TOOL CABINETS AVAILABLE IN 5, 6 & 7 DRAWER COMBINATIONS. MTC-005 MTC-006 MTC-007 MISCELLANEOUS T Fume extraction aspirator for use when testing injectors. ISO litre drum of ISO calibration fluid S

39 COMMON RAIL & EUI TEST EQUIPMENT S4000 Common Rail Injector Tester A fully automatic common rail injector test bench designed to test Bosch, Denso, Delphi and Siemens injectors. S8000 Common Rail Injector Tester A fully automatic 6 cyl common rail injector & pump test bench designed to test Bosch, Denso, Delphi and Siemens injectors. Full details of Merlin test equipment products can be found in our Automotive and Marine Equipment Catalogues, available from our office. S300-1 Common Rail System Tester For testing the following CR injectors: Bosch, Delphi, Denso & Siemens (VDO) plus a Piezo function. S3000 Common Rail System Test Rail Retro-fit Kit The Merlin S3000 common rail retro-fit kit can be mounted on various test benches. S300-1 Special Build Injector Testers Two injector testers, Merlin S400A and Merlin S400-5 are now available with a built-in a Merlin S MM815-CR Common Rail Pump & Injector (4cyl) Tester (Can also be a 8cyl standard test bench) S400A-CRC Common Rail Injector Test Comparator Can also be used as a conventional injector tester. Optional cabinet available. Merlin MPU 500 EUI/MUI/EUP Cambox Kit Suitable for various applications as follows: Volvo - Scania - Land Rover - Siemens Audi/VW Piezo - Cummins Celect 37

40 Common Rail & EUI Tools MERLIN DIESEL SYSTEMS LTD Merlin Diesel Systems Limited Our test equipment division manufactures Merlin diesel fuel injection test equipment, cleaning tanks and engine valve re-facing machines. The product range covers automotive, marine, rail and power generation applications and includes test equipment for electronic unit injectors, common rail injectors and electronic governed fuel pumps. Ultrasonic cleaning tanks, tachometers, service tools and test bench spares, plus a comprehensive selection of reconditioned test equipment complement the range. Parts Division Merlin Diesel Systems Parts Division supply diesel injection spare parts and complete units for Delphi, Bosch, Zexel, Denso, Yanmar, Stanadyne and Woodward applications. These include nozzles, fuel pumps, injectors, lift pumps, filters and glow plugs. T: +44 (0) F: +44 (0) E: parts@merlindiesel.com Test Equipment Division T: +44 (0) F: +44 (0) E: sales@merlindiesel.com DIESEL FUEL INJECTION TEST AND SERVICE EQUIPMENT Merlin Diesel Systems Ltd, Unit , Bradkirk Place, Walton Summit Centre, Preston, Lancashire, PR5 8AJ. England T: +44 (0) F: +44 (0) E: sales@merlindiesel.com Distributed By: ILLUSTRATIONS AND TECHNICAL DATA ARE NON-BINDING. SUBJECT TO CHANGE AS A RESULT OF TECHNOLOGICAL PROGRESS. DATA No. 785/CR-EUI/ September ,500 Printed in England.