Meritor Tire Inflation System (MTIS) by PSI

Transcription

1 Meritor Tire Inflation System (MTIS) by PSI PB-9999 Revised 5/07 including Meritor ThermALERT Table of Contents Repair Kits and Components Page Control Box 4 Hoses 6 Hub Caps 7 Light 4 Press Plug Kits 6 Retrofit Kits 3 Through-Tees and Stators 5 Tools 8 Exploded Views 2 Numerical s Listing 11 1

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3 Meritor Tire Inflation System Retrofit Kits How to Specify Retrofit Kits: Determine axle manufacturer and spindle style - straight or tapered. If the axle was MTIS prepped at factory, use MTIS Prepped Kit (less press plugs and stators). Identify wheel size and determine axle count. Use the charts below to select the correct retrofit kit. See Page 7 to select the appropriate style of hubcaps (hubcaps included in full ThermALERT kits). NOTE: All retrofit kits are pre-set to 100psi. Please consult the MTIS Maintenance and Installation Manual (MM14P) for additional details. Retrofit Kit Series: Straight Spindle Series Holland Propar Series Meritor TP, TB (1998 and later), WP, Hendrickson HP " H1975 Series ThermALERT for Meritor TP, TB (1998 and later), WP, Hendrickson HP " Series Meritor TB (before 1998) " Series Sudisa 12-R Series Dana P22, Hendrickson HP " Series Meritor TL Tapered Spindle Series Dana/Eaton D22 Solid Spindle (See Page 8 for Drill Jig details) Series Ingersol F Series Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle H1965 Series ThermALERT for Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle Series Holland Trade Series Sudisa 11-M MTIS Prepped Axles Series All Manufacturers (does not include Press Plugs and Stators) H2712 Series ThermALERT for All Manufacturers (does not include ThermALERT Press Plugs and Stators) MTIS Retrofit Kit Number Designation: S - 17 Series Axle Mfg/Spindle Type Axle Count 11 = Single Axle 22 = Tandem Axle 33 = Tri-Axle 44 = Quad-Axle Only used if axle is equipped with Super Single Tires. Qty. Per Tandem Kit Components 1 Control box with lid 1 Control box bracket Bulk Air tubing Bulk Electrical cable Bulk Nylon tie straps 1 Trailer light with hardware 4 Through-tees with flappers and shields 4 Stators 4 Press plugs with adhesive and towlettes 4 Flex hoses for inside tire 4 Flex hoses for outside tire 1 Pressure protection valve 1 Miscellaneous fitting and hardware kit Hubcap Suffix for ThermALERT Kits D1 Dual Dynamics 6H, 5.5" oil S1 Stemco 6H, 5.5" oil D2 Dual Dynamics 6H, 5.5" grease S2 Stemco 6H, 5.5" grease D3 Dual Dynamics screw-on oil S3 Stemco screw-on oil D4 Dual Dynamics screw-on grease S4 Stemco screw-on grease D5 Dual Dynamics 6H, 6.75" oil S5 Stemco 6H, 6.75" oil D6 Dual Dynamics 6H, 6.75" grease S6 Stemco 6H, 6.75" grease Also used if wheel size is 17.50" or smaller For 5 Axle Trailers: Use 1 Quad-Axle Kit and 1 Single Axle Kit or 1Tri-Axle Kit and 1 Tandem Axle Kit. 3

4 Meritor Tire Inflation System Components Number Description Primary Pressure Protection Valve Assembly /4" Tubing, 35 Feet Control Box Assembly (includes Primary In-Line Filter). ThermAlert ready. Replaces which cannot be used on ThermAlert Systems. For exploded view and components, see Page Lid only Light only. (Not for ThermALERT system) Light, Bracket and Hardware Bracket only LED Lamp for ThermALERT LED Bracket for ThermALERT LED Pigtail for ThermALERT Control Box Self-Draining Filter Control Box Shut-Off Valve Control Box Pressure Regulator Valve Control Box Bulkhead/Check Valve Control Box Flow Sensing Switch - In-Line. ThermALERT ready. Color Gray. Replaces which cannot be used on ThermALERT systems. 4

5 Meritor Tire Inflation System Components Tube Number Length Description Stator & Filter Assembly (1/4" NPT). Threads into spindle plug " Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Dual Tire Applications. Replaces , " Brass Thru-Tee Assy. with Tee Vent and Shield. Stainless steel tube. Replaces " Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For use with Dual Tire Propar Axles. Replaces , S 3.50 " Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Super Single Tire Applications. Replaces S, S S 4.25" Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Super Single Tire Applications S 6.25" Brass Thru-Tee Assembly with Tee Vent and Shield. Stainless steel tube. For Super Single Tire Applications. 5

6 Meritor Tire Inflation System Components Number Description Short Flex Hose (Outside Tire). For wheels larger than 17.50" For wheels 17.50" or smaller Long Flex Hose (Inside Tire). For wheels larger than 17.50". Also for use with Super Single tires For wheels 17.50" or smaller. Also for use with Super Single tires Small s Assortment. Contains: Pressure Protection Valve 1/4" NPT x 1/4" TBG 90 Fitting 3/8" Hex Nipple 1/8" x 1/4" TBG Compression 5/16" Hex Head Capscrew 5/16" Self Locking Hex Nut 1/4" Flat Washer 1/4" Locknut 1/4" TBG Union Tee A 1.50" Press Plug Kit with O-Ring. Includes Adhesive. Used in Ingersol F A 1.50" Press Plug Kit with O-Ring. Includes Adhesive. Used in Sudisa 11M A 1.75" Press Plug Kit with O-Ring. Includes Adhesive. Used in Meritor TN/TQ, RN/RQ, Hendrickson HN, Dana/Eaton D22 Hollow Spindle A 1.86" Press Plug Kit with O-Ring. Includes Adhesive. Used in Holland Trade A 2.50" Press Plug Kit with O-Ring. Includes Adhesive. Used in Dana P22, Hendrickson HP (Pre 2002) A 2.75" Press Plug Kit with O-Ring. Includes Adhesive. Used in Meritor TP, TB, WP, Hendrickson HP (After 2002) A 2.95" Press Plug Kit with O-Ring. Includes Adhesive. Used in Meritor TB Axles with Large Spindle Bore A Press Plug Kit with O-Ring. Includes Adhesive. Used in Meritor TL Axles A 2.25" Press Plug Kit with O-Ring. Includes Adhesive. Used in Sudisa 12R A 2.75" Press Plug Kit with O-Ring. Includes Adhesive. Used in Holland Propar Press Plug Kit with O-Ring. Includes Adhesive. Used in Sudisa 9M Axle H ThermALERT Thermal Plug Kit 6

7 Hubcaps Bolt Bolt Number Manufacturer Holes Circle Type Description Stemco " Oil Stemco hubcap version 4009 ( ). Six vent design. Replaces three vent design part number Stemco " Grease Stemco hubcap version 4009 ( ). Six vent design. Replaces three vent design part number Stemco " Grease Stemco hubcap ( ). Six vent design. For Meritor TL Axles Stemco screw-on Oil Stemco hubcap version 4075 ( ). Straight spindle. Six vent design. Replaces three vent design part number Stemco screw-on Grease Stemco hubcap version 4075 ( ). Straight spindle. Six vent design. Replaces three vent design part number Stemco " Oil Stemco hubcap version 4195 ( ). Straight spindle used with steel hubs only. Six vent design. Replaces three vent design part number Stemco " Grease Stemco hubcap version 4195 ( ). Straight spindle used with steel hubs only. Six vent design. Replaces three vent design part number Dual Dynamics " Grease Dual Dynamics hubcap version 401-G. Six vent design. Replaces three vent design part number Dual Dynamics " Oil Dual Dynamics hubcap version 207P6. Six vent design. Replaces three vent design part number Dual Dynamics screw-on Grease Dual Dynamics hubcap version 269G6. Six vent design. Straight spindle. Replaces three vent design part number Dual Dynamics screw-on Oil Dual Dynamics hubcap version 267P6. Straight spindle. Six vent design. Replaces three vent design part number Dual Dynamics " Grease Dual Dynamics hubcap version 456G6. Six vent design. Replaces three vent design part number Dual Dynamics " Oil Dual Dynamics hubcap version 260P6. Six vent design. Replaces three vent design part number

8 Meritor Tire Inflation System Components Number Description Slide Hammer - Removes axle plugs and press plugs. Photo Not Available At Time of Printing Welsh Plug Removal Spear. Attaches to Press Plug Remover. Attaches to Photo Not Available At Time of Printing System Pressure Test Gauge. Additional MTIS Service and Specialty Tools available from Hi-Tec Trailer, Inc. ( ) including: Solid Spindle Drill Jig Tap Guide Polishing and Bore Tools available from Grainger (See MM14P). 8

9 Meritor Tire Inflation System s List Number Description Number Description Spare s Spare s - Wheel Ends /8" Hex Nipple, 2 pack R Press Plug O-Ring (328), 3 pack /8"MNPT x 1/4"TBG O-Ring (small 020), 10 pack In-Line (Parallel) Flow Switch * A TP Press Plug Kit with O-Ring Control Box Lid w/screws and Gasket A 1.75" Press Plug Kit with O-Ring Steel 1/8" Bulkhead/Check Valve O-Ring (large 324), 3 pack /4"TBG Union Tee A Propar Press Plug Kit with O-Ring Wiring Harness A 1.86" Holland Trade Press Plug Kit /4" Cable Choke Seal " Press Plug O-Ring (223), 3 pack MTIS Attention Label, 10 pack A 2.95" Press Plug Kit with O-Ring used in MTIS Label, 10 pack Meritor TB Axles with Large Spindle Bore MTIS Light Label (Single Pack) A 2.50" Hendrickson HP Press Plug Kit A 2.50" Press Plug Kit with O-Ring used in Hub Caps - MTIS Ready Dana P22, Hendrickson HP Stemco Hub Cap Version Oil HP Plug O-Ring (330), 3 pack (Bolt-on) A 2.25" 12-R Sudisa Press Plug Kit Stemco Hub Cap Version Grease A 1.50" 11-M Sudisa Press Plug Kit (Bolt-on) M Press Plug O-Ring (218), 3 pack Stemco Hub Cap - Grease TP Press Plug O-Ring (230), 3 pack Stemco Hub Cap Version Oil A 1.50" Ingersol F22 Press Plug Kit (Screw-on, Straight Spindle) O-Ring (217) F22 Ingersol, 3 pack Stemco Hub Cap Version Grease (Screw-on, Straight Spindle) Drive Handle and Drivers (For Installation Stemco Hub Cap Version Oil of Press Plugs into Axle Spindles) (Bolt-on, Straight Spindle) Drive Handle Stemco Hub Cap Version Grease Driver - Holland Propar (Bolt-on, Straight Spindle) Driver - Meritor TN/TQ, RN/RQ, DD Hub Cap (5.50" Bolt-On) - Grease Hendrickson HN, Dana/Eaton D DD Hub Cap (5.50" Bolt-On) - Oil Hollow Spindle DD Hub Cap (Screw-On) - Grease Driver - Sudisa 12-R DD Hub Cap (Screw-On) - Oil Driver - Sudisa 11-M DD Hub Cap (6.75" Bolt-On) - Grease Driver - Holland Trade DD Hub Cap (6.75" Bolt-On) - Oil Driver - Meritor TP/TB Driver - Meritor WP Wheel End Kits (Includes Plug, Stator, Driver - Ingersol F22 Thru-Tee, Hoses) for 17.50" and Larger Driver - Sudisa 9-M Dana/Eaton V3 and V Drive Handle Ingersol F22, Hendrickson HN Driver - Hendrickson Propar (2.50") Holland Propar Driver - Dana P Meritor TN/TQ, HN, D22 Hollow Driver - Meritor TB (2.95" Oversized Bore) Holland Trade Meritor TB (2.95") Sudisa 12-R Sudisa 11-M Dana P22, Hendrickson HP * Not interchangeable. Change effective January

10 Meritor Tire Inflation System s List (Continued) Number Description Number Description Retrofit Kits Retrofit Kits (Continued) Dana/Eaton D22 Solid Spindle, Sudisa 12-R, Single Axle Single Axle Sudisa 12-R, Tandem Axle Dana/Eaton D22 Solid Spindle, Sudisa 12-R, Tri-Axle Tandem Axle Sudisa 11-M, Single Axle Dana/Eaton D22 Solid Spindle, Tri-Axle Sudisa 11-M, Tandem Axle Ingersol F22, Single Axle Sudisa 11-M, Tri-Axle Ingersol F22, Tandem Axle MTIS Prepped Single Axle Ingersol F22, Tri-Axle MTIS Prepped Tandem Axle Holland Propar, Single Axle MTIS Prepped Tri- Axle Holland Propar, Tandem Axle Dana P22, Hendrickson HP, Single Axle Holland Propar, Tri-Axle Dana P22, Hendrickson HP, Meritor TN/TQ, RN/RQ, Hendrickson HN, Tandem Axle Dana/Eaton D22 Hollow Spindle, Dana P22, Hendrickson HP, Tri-Axle Single Axle H ThermAlert for Meritor TN/TQ, RN/RQ, Meritor TN/TQ, RN/RQ, Hendrickson HN, Hendrickson HN, Dana/Eaton D22 Dana/Eaton D22 Hollow Spindle, Hollow Spindle, Single Axle Tandem Axle H ThermAlert for Meritor TN/TQ, RN/RQ, Meritor TN/TQ, RN/RQ, Hendrickson HN, Hendrickson HN, Dana/Eaton D22 Dana/Eaton D22 Hollow Spindle, Hollow Spindle, Tandem Axle Tri-Axle H ThermAlert for Meritor TN/TQ, RN/RQ, Meritor TP, TB (1998 and later), WP, Hendrickson HN, Dana/Eaton D22 Single Axle Hollow Spindle, Tri-Axle Meritor TP, TB (1998 and later), WP, H ThermAlert for Meritor TP, TB (1998 and Tandem Axle later), WP, Single Axle Meritor TP, TB (1998 and later), WP, H ThermAlert for Meritor TP, TB (1998 and Tri-Axle later), WP, Tandem Axle Holland Trade, Single Axle H ThermAlert for Meritor TP, TB (1998 and Holland Trade, Tandem Axle later), WP, Tri-Axle Holland Trade, Tri-Axle Meritor TB (before 1998), Single Axle Update Kits Meritor TB (before 1998), Tandem Axle Meritor TN, TQ, Hendrickson HN, Meritor TB (before 1998), Tri-Axle Dana/Eaton D22 Hollow Spindle Meritor TP, TB (1998 and later), Hendrickson HP (2.75") NEED MAINTENANCE INFORMATION? MERITOR TIRE INFLATION SYSTEM Installation and Maintenance Manual No. 14P 10

11 Numerical s Listing Number Page Number Page Number Page A 6, A 6, , A 6, , A 6, A 6, , , , S , A 6, S A 6, S A A 6, , , , , , A , A 6, 9 H , H , 9 H , 9 H H H H

12 Information contained in this publication was in effect at the time the publication was approved for printing and is subject to change without notice or liability. ArvinMeritor reserves the right to revise the information presented or discontinue the production of parts at any time. Commercial Vehicle Aftermarket Meritor Heavy Vehicle Systems, LLC 7975 Dixie Highway Florence, KY USA Revised 5/ ArvinMeritor, Inc. Printed in U.S.A. PB-9999 (TCC) 12