Low voltage switchgear Compact Merlin Gerin

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1 .7. xn UNE NEMA. push x.7.5 xn push x t x test i test fault..7.5 xn push x x test test bat test push push push 0 cat B tr UTE VDE BS CE UNE NEMA n = 00A test..5 x n cu (ka) x (s) at.5 push push (s) x on t off 0.5 x n R c test fault µp > >..7.5 xn x Low voltage switchgear Compact Exploitation guide ped MERLN GERN compact NS reset O OFF ex P90 50N Nm n=50a MERLN GERN compact NS50 N Ui 750V. Uimp kv. Ue cu (V) (ka) 0/0 5 0/ / cat A cs=00% cu EC97- UTE VDE BS CE UNE NEMA OFF STR SE alarm 0/50A 05 % M TEST STR SE / GE OFF n=0a STR SE alarm % /0A 5 STR SE.7..5 xn x ON n=0a STR SE alarm % /0A 5 5 ped MERLN GERN (S) (T) test kit /70/9 h,5 A S T select connection connecting STR...5 connection connecting ST0.. cat no 9 ex: n 0A = n x = A = x = A = x = 0A MERLN GERN compact C 00 H Ui 750V. Uimp kv. Ue cu (V) (ka) 0/0 0/ /55 0/90 cat B cw ka / 0,5s. cs = 00% cu EC 97- UTE VDE BS CE OFF MERLN GERN compact NS00 H Ui 750V. Uimp kv. Ue (V) 0/0 0/5 500/55 0/90 cw ka / 0,5s cs = 00% cu EC 97- x M5 x. in mm. in PUSH TO TRP STR 55UE xn % h T tr th ON OFF STR 5 UE % tr 00 TEST STR SE / GE TFR MERLN GERN compact NS ped reset O OFF OFF n=0a STR SE a / Nm ex: n 0A Square D Telemecanique

2 discovering your circuit breaker the ggle operated circuit breaker... the mor mechanisms... 5 the circuit breaker with rotary handle... 7 electrical auxiliaries...

3 push the ggle operated circuit breaker E507 rating plate MERLN GERN compact NS0 H Ui 750V. Uimp kv. Ue (V) 0/0 0/ /55 0/90 50 cs = 00% cu cat A cu (ka) EC 97. UTE VDE BS CE UNE NEMA range model (rating and breaking capacity) standardised characteristics: v Ui = rated insulation voltage v Uimp = impulse withstand voltage v Ue = rated operational voltage v cu = ultimate breaking capacity v cs = service breaking capacity colour indicating the type of device: v yellow = E v silver = N v pink = H v blue = L v green = switch symbol indicating suitability for isolation as defined by EC 97. main standards with which device conforms posative contact indication Compact NS circuit breakers are suitable for isolation as defined by EC 97- et 97-. When the ggle is in the "OFF" position, the main contacts are ALWAYS open. t is therefore possible carry out maintenance on the downstream circuits. When doing so, it is advised lock the circuit breaker in the OFF position and comply with applicable servicing regulations for low voltage circuits. E505 circuit breaker with ggle upstream connections fixing hole Resetting following a When the circuit breaker is in the "ped" position it must first be reset by moving the ggle the OFF position before reclosing is possible. rating plate (see above) E50 MERLN GERN compact NS0 H Ui 750V. Uimp kv. Ue cu (V) (ka) 0/0 00 0/ / / cs = 00% cu cat A n=00a EC 97. UTE VDE BS CE UNE NEMA..7.5 x n push STR SE x O 0/00 alarm % STR SE x + - test indication of closed (/ON) position ggle (shown in ped position) indication of open (O/OFF) position circuit identification unit rating "push " butn unit (see page ) ON "" closing ped OFF "O" reset fixing hole downstream connections

4 the mor mechanisms E50 NS00 0 mor mechanisms MERLN GERN compact NS00 H Ui 750V. Uimp kv. Ue (V) 0/0 0/ /55 00/90 cu (ka) upstream connection lock for access electrical auxiliaries circuit identification "off" position keylock (option available on NS00/0 only) spring-charging lever (sred-energy mechanism) rating plate (see page ) E509 The mor mechanism module can be used open and close the circuit breaker and charge the operating mechanism spring via electrical signals. ts position and small dimensions leave unit settings visible and accessible. t can be tipped forward for access connections ans auxiliaries (voltage releases, indication switches). () main contacts position indicar ON closed cat B cw ka / 0,5s. cs = 00% cu EC 97- UTE VDE BS CE UNE NEMA n = 00A ON charged main contacts position indicar () "off" position locking with a padlock (see page 0) mechanism "charged/ discharged" indicar () open/isolated O OFF solation is guaranteed when the indicar signals OFF. () mechanism status indicar manu au O operations counter (option available on NS00/0 only) E50 charged discharged spring charged spring discharged tr..5 x n + - STR 5 UE > 05 % T x tr push OFF push ON 5.5 x 0.5 x n.. (s) 0 h x n th (s).... test µ P > > >h fault push butn close contacts push butn open contacts manual/aumatic operation selecr () () manual/aumatic operation selecr : c in manual mode, electrical control signals are inhibited, c in aumatic mode, only electrical control signals are executed. operation cycle in manual mode E5 push ON O push OFF or fault O OFF charged ON discharged O OFF (locking in position is possible) manual spring charging discharged (locking in position is possible) operating cycle in aumatic mode aumatic spring charging ON OFF O OFF charged ON discharged fault O OFF discharged manual spring charging manual spring charging manu/au determine cause of fault manu/au O push OFF push ON (9 times) manu/au O OFF discharged O OFF charged 5

5 A B on t off B A the mor mechanisms E79 C0 C5 type T mor mechanism upstream connections keylock block handle The mor mechanism module can be used open and close the circuit breaker via electrical signals. ts position and small dimensions leave unit settings visible and accessible. t can be tipped forward for access connections ans auxiliaries (voltage releases, indication switches). MERLN GERN compact C0 Ui 750V. Uimp kv. Ue (V) 0/0 cu (ka) 00 front cover giving access the manual control rating plate Manual operation is possible by opening the transparent front cover : c breaks the electrical circuit. c gives access the operating handle (open - close). c allows the device be locked by up padlocks. 0/ / /90 cat B cw ka / 0,5s. cs = 00% cu 0 lock position open EC 97- UTE VDE BS CE UNE NEMA n = 00A O O manual operating handle STR 55UE. t c % fault test h unit (see page ) TFR.5 xn tr h th C 0 N H L C 00 N H L C 5N H i S + + T x tr at x c xn x.... on t off th.5.. xn.... downstream connections Position "ON" closed Position "OFF" open Locking by padlocks E0 E E O O O O % fault

6 the circuit breaker with rotary handle E5 circuit breaker with rotary handle n=00a ped MERLN GERN compact..7.5 x n reset push ON O OFF STR SE x alarm % x + - test upstream connection keylock block handle (option) on-position indicar handle locking using a padlock circuit identification ped-position indicar rotary handle off-position indicar butn marked "push " unit (see page ) rating plate (see page ) E5 The direct and extended rotary handles do not inhibit: c visibility of and access unit settings, c positive contact indication (suitability for isolation), c indication of the three positions: O,, "ped", c access the test buttn marked "push ". Compact NS00 0 optional handles: the following accessories are available : c MCC version (mor control and command), c machine ol version. ped ON /ON (closed) downstream connection closing ped reset reset O OFF O/OFF (open isolated) E5 circuit breaker equipped with an extended rotary handle ON O OFF ON O OFF The extended rotary handle comprises : c a case mounted on the Compact NS in place of the front cover (), c an extension shaft (), c an assembly fixed the door (handle and front) (). Options : Telescopic shaft for devices mounted on a withdrawable chassis. With the exception of the rating plate and the "push " butn, the extended rotary handle provides the same information as the direct rotary handle, and is achieved in the same manner. Access the unit settings and the "push " test butn is possible when the door is open. Compact C0 C5 option : includes the same components as the door interlocking version, but is only available with a short extension shaft. CAM (early make/break contacts) c a single early break changeover contact, used operate pre-ping mechanisms. c a double early make contact. Both these contacts are mounted in the 'handle front box' for both the direct and extended versions. 7

7 electrical auxiliaires E55 OF SD E5 OF SD SDE OF E57 () E5 MN/MX MN/MX () OF OF OF SD SDE Compact NS0 SDV MN/MX MTOP SD OF MN/MX Compact NS00/0/50 + Vigi (optional) SDV SDE OF OF () slot for: c a MTOP release if the circuit breaker is fitted with an electronic unit; c an adapter required if the circuit breaker is fitted with a thermal-magnetic unit and an SDE contact. () slot for auxiliary connections for STR5UE unit options. Compact NS00/0 + Vigi (optional) Compact C0/00/5 All auxiliaries are located behind the circuit breaker front plate, the mor mechanism module or the rotary handle, in a comparent insulated from the power circuits. Function and terminal markings are embossed on the circuit breaker frame for each slot. Auxiliary contacts and releases are physically identical for all ratings. A single type of auxiliary contact is used for all indication functions (OF, SD, SDE, SDV). The contact function is determined by the slot it occupies in the circuit breaker. Auxiliary contacts snap easily in position. Connections are made via integrated screw terminals.

8 electrical auxiliaries E9 E0 auxiliaries switches For NS00 NS0 For C0 C5 Auxiliary contacts remotely indicate circuit breaker positions. Contact OF NC and NO changeover contact. This auxiliary contact indicates the position of the circuit breaker contacts (open or closed). Contact SDE fault indication. This auxiliary contact indicates that the circuit breaker has ped due an electrical fault: c overload, c short-circuit, c insulation fault detected by the Vigi module. Switch SD indication. This auxiliary contact indicates that the circuit breaker has ped due one of the following: c overload, c short-circuit, c earth fault, c an MX or MN release, c pressing of the "Push " butn, c racking in or out, c manual opening on the front of the mor mechanism module. Contact SDV insulation fault indication. This auxiliary contact indicates that the circuit breaker has ped due an earth fault. Contact CAM early make/break contact which mounts in the rotary handle. Option COM (communication). For transmission of data using the Dialpact procol. E09 voltage releases Voltage releases are used the circuit breaker voluntarily by means of an electric signal (e.g. emergency off butn). Release MN This undervoltage release s the Compact NS when the voltage in its control circuit drops below 70% of the rated voltage. The circuit breaker can be reclosed as soon as the voltage has reached 5% of the rated value. Release MX This shunt release s the Compact NS as soon as the voltage across its terminals reaches 70% of the rated voltage. 9

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10 how setup your unit unit settings - general comments introduction... Compact NS A... Compact NS00-0 A... 5 Compact C A... unit settings - details thermal - magnetic : TMD TM50D... 7 electronic : STRSE - STRGE... STRSE... 0 STR5UE... STR5DE and STR5DE (*) (fine adjusent)... STR5SE/GE... STR5AE... 7 STR5BE... STR55UE... 9 increased setting range with 50 and 50 A CTs... remote indication and electronic unit options STRSE, STRSE, STR5UE... STR5AE/BE, STR55UE... 0 testing of electronic units STRSE, STRSE, STR5UE... STR5DE, STR5DE/GE... STR5AE/BE, STR55UE... electronic unit settings for mor protection STRME... STRME... STR5ME...

11 unit settings - general comments The unit is the component that monirs the electrical current flowing through the circuit breaker and opens the circuit breaker in the event of a fault. c thermal-magnetic and electronic units detect overloads and shortcircuits; c Compact circuit breakers can also be fitted with a Vigi earth-fault protection module that s the circuit breaker in the event of an insulation fault (risk of electrocution or fire due earth leakage current). All Compact units (NS00 NS0) incorporate the reflex-ping system, an exclusive feature that ensures discrimination, even for very high short-circuit currents. overload protection Tripping time depends on the level of the fault: c the circuit breaker will within hours for a current equal : v 0% of for electronic units, v 0% of for thermal-magnetic units. c the circuit breaker must not for a load under 05% of. E5..5 x n + - STR 5 UE x tr tr.5 + x n.5 test 0 x - m.. s).. 90 > 05 % STR 5 UE > 05 % T h x x x n x n tr th.. (s) (s) (s) at.5 on 0. t off on. t off.5 x n test µ P > > > h fault short circuit protection The ping is : c time delayed as soon as the current exceeds the threshold. c instantaneous as soon as the current exceeds the threshold. The ME units conform EC 97-. (mor protection).

12 terminology of the overload and short-circuit protection settings E0 x adjustable for all modeles c c tr fixed for : TMD 50D STRSE / GE / ME, STRSE, STR5DE, STR5SE / GE / ME adjustable for : STRME, STR5UE, STR5AE / BE, STR55UE fixed for : TMD 0 / TMG TMG, STRME adjustable for all other models fixed for: TMD 50D STRSE / GE / ME, STRSE, STR5DE / GE ON adjustable for : STR5AE / BE STR5SE / GE, STRME, STR5UE, STR55UE OFF 7 h OFF ON th 5 fixed for : STRSE / GE / ME, STRSE / GE, STR5SE / GE / ME, STRME adjustable for : STR5UE, STR55UE Long time protection against overloads = coarse adjusent (function of n) = fine adjusent tr = long time delay fixed or adjustable depending on the unit Short circuit protection = short circuit threshold, t curve in position ON or OFF (depending on the unit) = short circuit time delay fixed or adjustable, nstantaneous protection 5 = instantaneous threshold, fixed or adjustable depending on the unit c = adjustable load shedding threshold for STR5, STR5 and STR55 c = adjustable load shedding threshold for STR5 and STR55 Earth fault protection 7 h = insulation fault threshold, t curve in position ON or OFF th = earth fault time delay

13 unit settings - general comments E5 Compact NS A interchangeable families thermal-magnetic unit / / cs = 00% cu cat A EC 97. UTE VDE BS CE UNE NEMA O mini/maxi value of thermal protection unit identification Trip unit identification TM 50 D type D: standard unit G: low magnetic-threshold unit push 00/50A rating n=0a % STR SE TM 50 D alarm A / 0 C test 50/0Hz x n x 50A x x 50A unit rating and reference temperature magnetic setting (or value if fixed) for short-circuit protection family TM = thermal-magnetic MA = magnetic thermal setting for overload protection E5 electronic unit / / cs = 00% cu cat A O Trip unit identification STR SE E : EC P : UL EC 97. UTE VDE BS CE UNE NEMA n=00a n=0a x n x n push STR SE x x 0/00 alarm90 05 % STR SE alarm 50/0Hz 5 7 x 0 test + - test unit identification short time setting () for short circuit protection test connecr (see page ) alarm (see page ) type S : selective unit G : generar protection unit M : mor protection unit rating group : NS00/0/50 long time setting x (LR) for overload protection : base setting : fine adjusent unit rating (calculation basis for settings) number of settings family STR = electronic

14 E5 Compact NS00-0 A electronic unit STR5UE push 0/00A unit identification indication/alarm (see page ) short time setting for short circuit protection () tr STR 5 UE > 05 % T h x n x x x n x n tr th.. + (s) (s) test (s) at.5 on t off on t off test µ P > > > h fault instantaneous setting for short circuit protection () slot for the SD option "fault indication" long time setting (LR) for overload protection : base setting : fine adjusent slot for options "earth-fault" or "load moniring" short time time-delay setting () long time time-delay setting (tr) test connecr (see page ) Trip unit identification STR 5 UE E : EC P : UL type S : selective unit U : universal unit M : mor protection unit rating group : NS00/0 number of settings family STR = electronic 5

15 unit settings - general comments C A exclusively electronic unit identification indication/alarm (see page 0) E O long time setting (LR) for overload protection : base setting : fine adjusent STR 55UE % short time setting for short circuit protection () TFR..5 xn t A B c h th C 0 N H C 00 N H 0 5 L L tr C 5N H 0 i fault test S + + T.5 0 x x tr at.5 5 on t off 5 c B xn x A. h xn..... on t off th.. instantaneous setting for high short circuit protection () adjusent for earth fault threshold (h) adjusent for earth fault time delay (th) load moniring control adjusent for short circuit time delay () adjusent for overload time delay (tr) test socket (see page ) Trip unit identification STR 5 5 U E family STR = electronic circuit breaker 5 : C0/00/5 number of settings standard E : EC P : UL application : isolar D : distribution S : selective G : generar protection M : mor protection U : universal B : selim

16 unit settings - details thermal-magnetic TMD TM50D E5 t x 50A x 50A TM 50 D 50A / 0 C 0 E5 x 50 A x 50 A Thermal overload protection setting unit rating (A) = 50 A x 0 = 5 A E55 x 50 A x 50 A Magnetic short-circuit protection setting unit rating (A) fixed = 50 A x = 000 A The circuit breaker s instantaneously when the current exceeds 000 A. 7

17 unit settings - details electronic STRSE and STRGE E5 t n=00a.7 STR SE alarm % x n x x 0 test 0 electronic unit STRSE and GE rating 0, 00, 0, 50 A E x n x 5 7 x 0 Long time overload protection STRSE 0 A (fine adjusent) (coarse setting) , , ,5,5, ,5,5 5 5,5 7,5 0 5, , ,5,5, STRSE 00 A (fine adjusent) (coarse setting) ,5 5,5 7, ,5 5,5 55, ,5,5 5,5, ,5 7 7,5 7 7, ,5 79,5 5, STRSE 0 A (fine adjusent) (coarse setting) ,5 7 7,5 7 7, ,5 95 9, , ,5 09, 5 9,5 5,5 0 5,5 7 9,

18 STRSE 50 A (fine adjusent) (coarse setting) ,5 9,5 5 0.,5, , ,5 7, ,5 09 0,5 5 00,5 0 5,5 7, Eg. n 0 A coarse setting A = A x 0 = 5 A E Short-circuit protection With an electronic unit, the short circuit threshold is a multiple of the overload setting...5 x n x x 0 Eg. n 0 A = A x 0 = 5 A = 5 A x 5 = 575 A The device s instantaneously when the current exceeds 575 A. 9

19 unit settings - details electronic STRSE E55 t x n - STR SE x alarm % 5 x 7 0 test The unit rating for the STRSE and STR5UE is fixed by the current transformer within the circuit breaker. 0 E x n x 5 x 7 0 Overload protection Compact NS00 (fine adjusent) (coarse setting) Compact NS0 (fine adjusent) (coarse setting) Example of protection settings Eg. n 00 A coarse setting 0 A = 0 A x 0 = 9 A E x n x 5 x 7 0 Short circuit protection Eg. n 00 A The short circuit threshold is a multiple of the overload setting = 0 A x 0 = 9 A = 9 A x 7 = 0 A For a NS00 circuit breaker with 00 A CTs, the STRSE unit is calibrated at 00 A 0

20 unit settings - details electronic STR5UE E t tr..5 x n + test - STR 5 UE > 05 % T h x x x n x n tr th.. 0 (s).. (s) (s) at.5 on 0. t off on. t off test µ P > > > h fault 0 5 unit adjusent STR5UE Overload protection Compact NS00 (fine adjusent) (coarse setting) Compact NS0 (fine adjusent) (coarse setting) Trip unit STR5UE provides an even finer balance between safety and service continuity for installations with special characteristics (for example induction furnaces, fluorescent lighting, arc-welding systems, SCR-based regulation systems, etc.), by the use of three additional settings: Short circuit time delay c instantaneous ping threshold (); c overload protection delay (tr); c short circuit protection delay (). overload time delay E5 E , s 0...0, s tr s t off on t Options : see page. E5..5 x n x.5 5 x x n ncreased short circuit protection with the adjustable instantaneous threshold, Eg. n 00 A.5 0 The ping time is faster than that of the short circuit time delay. The threshold is a function of the circuit breaker rating. = 00 A x = 00 A

21 increased setting range with 50 and 50 A CTs unit adjusent STRSE Overload protection NS00 (50 A) (fine adjusent) (coarse setting) ,7 7,5 9,75 7,5 7, , 0,, 5,05 7, 9,77 9, 9, ,5 9, 9,5 97,5 99,75 0, ,,5 7, 0 0 0,75,,5 5,55,55, ,5 5 9,5, NS00 (50 A) (fine adjusent) (coarse setting) ,5 0,5,5,75,5 5 0.,7,,75,57 9, 5,5 57, 0.7 0, ,5,75,5 7, ,5 9 0,5 09,5,75 0,5 5 00, 0 5,5 7, unit adjusent STR5UE Overload protection NS00 (50 A) (fine adjusent) (coarse setting) ,7 7,5 9,75 7,5 7, , 0,, 5,05 7, 9,77 9, 9, ,,5 7, 0 0 7,5 5 9,5, NS00 (50 A) (fine adjusent) (coarse setting) ,5 0,5,5,75,5 5 0.,7,,75,57 9, 5,5 57, , 0 5,5 7,5 5 50

22 remote indication and electronic unit options STRSE, STRSE, STR5UE E5 indication alarm LED alarm STR SE alarm 05 % 05 % For Compact NS00/0/50: STRSE or STRSE The LED lights and remains lit when the load exceeds 90 % of. The LED blinks for an overload (u 05% ), warning that the circuit breaker may. E > 05 % STR 5 UE > 05 % For Compact NS00/0 : STR5UE The LEDs indicate the load level: c 0 / 75 / 90 % : the load is high and care should be taken ensure that the 05% threshold is not exceeded; c 05 % : There is an overload and the unit may. Shedding of non-priority loads. E0 options forstr5ue test fault µ P > > > h Option F, fault indication This option can be fitted the STR5UE (Compact NS00 or NS0). Following a, press the fault test butn for an indication of the cause: c µp : internal microprocessor fault, c > : overload or circuit breaker over-temperature, c > : short-circuit (or instantaneous), c > h : earth fault protection. E00 R c E9 c 0,... Example of threshold setting : n c 00 A coarse setting 0 A = 0 A x 0 = 9 A load-shedding control - option R This function allows remote indication of whether the load is above or below the threshold, c. c = 9 A x 0 = A t is generally used disconnect nonpriority circuits in the event of an overload (load shedding). E09 T h x n ping threshold adjusent h = 0. x n E9 7 h 0,... n E9 7 h 0,... n th (s) on. t off ping time adjusent ON t 0,...0, s th t OFF 0,...0, s th Earth fault protection - option T This function will the circuit breaker in the event of a fault earth on a TNS system.

23 unit settings - details electronic STR5DE E79 t STR 5DE % t test 5 x.5 0 x + i 0 E57 x.5 5 x 0 Setting STR5DE Compact C0N/H/L n = 00 A setting , (A) Compact C00N/H/L n = 000 A setting , (A) Compact C5N/H/L n = 50 A setting , (A) E5 x.5 5 x 0 Example : n = 000 A, = 00 A = 000 A n 000 A = 0, x 000 = 00 A = 5 x = 000 A

24 unit settings - details electronic STR5DE (*) (fine adjusent) E0 t STR 5DE (*) %. t test 5.5 xn x.5 0 x + i (*) fine adjusent 0 E59..5 x n x.5 5 x 0 Setting STR5DE (*) Compact C0N/H/L n = 00 A , 0, , , Compact C00N/H/L n = 000 A , 0, , , Compact C5N/H/L n = 50 A , 0, , , E0..5 x n x.5 0 x 5 Example : C00N : n = 000 A, = 70 A, = 00 A, n 000 A base setting 00 A = 00 x 0,9 = 70 A = 70 x 5 = 00 A 5

25 unit settings - details electronic STR5SE/GE E t 0,...n STR 5SE %..5 xn t 0s,5 C 0 N H C 00 N H A L L C 5N H i test + x x on t off,5...0 A x n 5 0 E..5 x n x.5 5 x 0 Setting STR5SE/GE Compact C0N/H/L n = 00 A , 0, , , Compact C00N/H/L n = 000 A , 0, , , Compact C5N/H/L n = 50 A , 0, , , E..5 x n x x Example : C00N : n = 000 A, = 70 A, = 00 A, n 000 A coarse setting 00 A E90 Short circuit time delay = 00 x 0,9 = 70 A = 70 x 5 = 00 A t off 0...0, s on t 0...0, s C0 N/H L C00N/H L C5N/H A 0 0 B 5

26 unit settings - details electronic STR5AE E t STR 5AE % 0,...n fault TFR..5 xn t c tr h th A i C 0N H C 00N H C 5N H A x n 0 test S + + T.5 0 x x on t x off tr at.5 5 c h..... xn... on t off th..5..., E E9..5 x n x Overload time delay tr 5..0 s.5 5 x 0 SettingSTR5AE Compact C0N/H/L n = 00 A , 0, , , Compact C00N/H/L n = 000 A , 0, , , Compact C5N/H/L n = 50 A , 0, , , E..5 x n x x Example : C00N : n = 000 A, = 70 A, = 00 A, n 000 A coarse setting 00 A E5 Short circuit time delay = 00 x 0,9 = 70 A = 70 x 5 = 00 A t off 0...0, s on t 0...0, s Options : voir page 0 7

27 unit settings - details electronic STR5BE E t STR 5BE % 0,...n T..5 xn t h th tr i test h 5. S + + T x at x on t off tr th..5.. xn on t off, E E E79..5 x n tr..5 x n x Overload time delay 5..0 s x.5 5 x x Setting STR5BE Compact C0N/H/L n = 00 A , 0, , , Compact C00N/H/L n = 000 A , 0, , , Compact C5N/H/L n = 50 A , 0, , , Example : C00N : n = 000 A, = 70 A, = 00 A, n 000 A coarse setting 00 A E Short circuit time delay = 00 x 0,9 = 70 A = 70 x 5 = 00 A 0...0, s 0...0, s t off on t Options : voir page 0

28 unit settings - details electronic STR55UE E 5 t 0,...n STR 55UE % fault TFR..5 xn t A B c h th C 0 N H C 00 N H 0 5 L L tr C 5N H 0 i test S + + T x tr at x on t off 5 c B xn x A. h... on t off th..5.. xn , A/B x n E E9..5 x n x Overload time delay tr 5..0 s 5.5 x 0 5 A B x n Setting STR55UE Compact C0N/H/L n = 00 A , 0, , , Compact C00N/H/L n = 000 A , 0, , , Compact C5N/H/L n = 50 A , 0, , , E E90..5 x n x Short circuit time delay 5 x A.5 0 B 5 x n Example : C00N : n = 000 A, n 000 A = 70 A, = 00 A, = 000 A coarse setting 00 A = 00 x 0,9 = 70 A = 70 x 5 = 00 A t off 0...0, s 0...0, s 5 5 A B = x n = 000 A on t C0 N/H L C00N/H L C5N/H A 0 0 B 5 Options : voir page 0 9

29 remote indication and electronic unit options STR5AE/BE, STR55UE E0 indication LED alarme test µ P fault E > 05 % STR 5 UE > 05 % Fault indication - option F this option is not available on the STR5BE. > > > h E00 STR5AE/BE STR55UE options R E9 c 0,... E9 c 0,5... c Load shedding control - option R c = 0, c = 0,5 E09 T h x n E9 7 h 0,...0, n E9 7 h 0,...0, n th (s) on. t off ON t 0,...0, s th t OFF 0,...0, s th Earth fault protection - option T earth fault protecyion setting for your network 7 h = 0, 0, n t = constant : ON or OFF th = 0, 0, s 0

30 testing of electronic units STRSE, STRSE, STR5UE, STR5DE, STR5SE/GE STR5AE/BE, STR55UE testing of electronic units mini test kit A test socket on the front of the electronic units enables connection a mini test kit or calibration test kit. These kits tests unit operation and circuit breaking ping. E5 E57 calibration test kit MERLN GERN The calibration test kit checks the protection systems by measuring the real ping times: c at.5 x (overload protection), c at.5 x (short circuit protection), c at 0 x n (earth-fault protection). This apparatus checks that the unit is operational and that the breaker will.

31 unit settings - details electronic STRME, STR5ME for mor protection E95 t E5 n=50a A STR ME 7, 7,0s u,05 EC 97. / cl.0 test 0 5 Protection settings (STRME) c overload protection, adjustable threshold, conformes ping class 0 according EC 97-- ; c protection against single phase operation : initiates circuit breaker opening in.5 s ; c short circuit protection : v fixed threshold, ( x ), v fixed time delay. c instantaneous protection against high short circuits, fixed threshold ( x n) 5. unit STRME rating(a) adjusent thresholds (A) ndication as standard ndication of load by diode on front face : c non operational for <.05 x n ; c flashes for u.05 x n.

32 unit settings - details electronic STRME for mor protection E5 E97 t tr.7. A + test - STR ME 0 tr x 0 0A 0 class 7. tr µp > > x 0 5 Protection settings (STRME) c overload protection : v adjustable threshold,, v adjustable long time delay, conformes unit classes types 5, 0 and 0 according EC 97-. ; c protection against single phase operation : initiates circuit breaker opening in s ± 0% ; c short circuit protection : v adjustable threshold, ( x ), v fixed time delay ; c instantaneous protection against high short circuits, fixed threshold ( x n) 5. Overload protection settings Compact NS00 (fine adjusent) (coarse setting) Compact NS0 (fine adjusent) (coarse setting) Example of protection settings E x n x 5 x 7 Eg. n 00 A coarse setting 0 A = 0 A x 0 = 9 A x n x x = = 0 9 A x x0 0 = = 90 A E ncreased setting range with A CTs NS00 (50 A) (fine adjusent) (coarse setting) ,7 7,5 9,75 7,5 7, , 0,, 5,05 7, 9,77 9, 9, ,5 9, 9,5 97,5 99,75 0, ,,5 7, 0 NS00 (50 A) (fine adjusent) (coarse setting) ,5 0,5,5,75,5 5 0.,7,,75,57 9, 5,5 57, 0.7 0, ,5,75,5 7,

33 unit settings - details electronic STR5ME for mor protection E5 t OFF STR 5ME % off..5 off xn LR inopérant LT inopérative = n t 0s on,5 off C 0 N H C 00 N H A L L C 5N H i test + x x on t off A x n 5 0 E7..5 x n off x.5 5 x 0 Settings STR5ME Compact C0N/H/L n = 00 A , 0, , , Compact C00N/H/L n = 000 A , 0, , , Compact C5N/H/L n = 50 A , 0, , , E..5 x n off x x Example : C00N : n = 000 A, = 000 A, n 000 A OFF pre-rating 000 A oveload protection inoperative Short circuit time delay E90 = x n = 000 A t off 0...0, s on t 0...0, s C0 N/H L C00N/H L C5N/H A 0 0 B 5

34 supplementary functions Vigi bloc and Visubloc... plug-in base... 7 withdrawable chassis for Compact NS universal chassis for Compact C locking options... 0 locking and lead sealing... 5

35 Vigi bloc and Visu bloc E9 Vigi bloc 0/ / / cs = 00% cu cat A n=00a EC 97. UTE VDE BS CE UNE NEMA HS..7.5 x n t(ms) vigi MH 0 n(a) 0.0 ( t = 0) push STR SE x O 0/00 alarm R % avant test diélectrique enlever ce couvercle before dielectric test remove this cover vigi NS 00/0 V - 50/0 Hz N x 00/0 NHL -5 T + - test intermediate terminal shield () sealable fixing screw for the intermediate terminal shield sealing point for plate blocking access the settings plate blocking access the settings test push-butn reset push-butn rating plate slot for SDV auxiliary switch (optional) The Vigi bloc provides residual current protection against indirect contact and the risk of fire and destruction due faults earth. t actuates the unit by means of a direct mechanical action. The Vigi bloc can be fitted with an alarm contact (SDV) which can be used remotely indicate that the device has ped due an earth fault. The "Test" push butn allows regular verification that the Vigi bloc is operational by simulating an earth fault. The test cannot be carried out with the circuit braker in the open position. The "Reset" push butn. After all s initiated by the Vigi, this butn must be pressed in order reset the Vigi. time delay settings () sensitivity settings () The intermediate terminal shield is necessary in order for the Vigi function. () When the device is set 0mA, any time delay selected is nullified i.e. instantaneous operation. E70 rating plate avant test diélectrique enlever ce couvercle before dielectric test remove this cover vigi NS 00/0 NHL 00/55 V - 50/0 Hz N 5-5 T -5 type of Vigi module operational voltage and frequency standardised symbols: (see page ) immunity current /0 wave and electromagnetic environment class A immunity DC components ( ma insensitivity) minimum operating temperature as per VDE schematic diagram The Visu bloc The standard fixed versions of the Compact circuit breakers exist in ratings 00 A 50 A. A Visu bloc can be directly connected, which provides visible break isolation according French standard NF C.00 : the contacts are visibles through a transparent cover, and are operated by means of a handle. The Visu bloc is padlockable as standard with barrel locking optional. Specific auxiliaries are available for the Visu bloc : auxiliary contacts, terminal shields, etc. The Compact NS00/0 and C0/ 5 can be equiped, as an option, with a pre-ping mechanism preventing the "on-load" opening of the Visu bloc. The Visu bloc must be fitted with a CAM contact and the circuit breaker with a voltage release. Connection c fixed front connected. The Compact circuit breakers with Visu bloc are delivered ready for connection by bars or cables fitted with lugs (see page?) ; c connection of bare cables : upstream by a set of terminals for the Visu bloc and downstream a set of teminals for the Compact; v accessories : the Visu bloc can be fitted with terminal spreaders, right angle terminals, terminal extensions and lugs. c fixed rear connected : by adaptation of the Compact's specific rear connecrs with the Visu bloc, delivered per pole. The Compact circuit breakers with Visu bloc can be fitted with specific short terminal shields (rear connection) or standard long terminal shields (front connection), both of which are lead sealable (see page??). Accessories Compact NS00/0 with Visu bloc can be fitted with : c in the Visu bloc : auxiliary contacts (OF, CAM), Ronis or Profalux barrel locks, a contact earth the neutral (obligary if the tansformer neutral is earthed downstream of the Compact with Visu bloc), etc. c in the Compact NS frame : all the Compact NS auxiliaries.

36 push push push plug-in version the plug-in circuit breaker unplugging E59 E50 - open the circuit breaker. - pull the circuit breaker out horizontally. E5 The auxiliary circuits are disconnected by the aumatic auxiliary connecr block located at the back of the device. Safety mechanism f the circuit breaker is closed (/ON position) when pulled out, advanced opening ensures operar safety, i.e. the poles aumatically open before the power connections are withdrawn. -remove the two fixing screws. plugging in -open the circuit breaker. -plug the circuit breaker in. - refit the fixing screws. - the circuit breaker is ready for operation. degree of protection against direct contact with the power circuits c device plugged in: P0 (with terminal shields), c device unplugged: P0, c device unplugged and base fitted with safety shutters: P0. 7

37 push push push withdrawable chassis for Compact NS00 0 chassis mounted plug-in circuit breaker disconnection E5 E59 CLAC! CLAC! E50 - open the circuit breaker. - simultaneously pull down on the two handles until the two locking levers "clack". the auxiliary circuits are disconnected at the same time as the power circuits, unless the device is equipped with a manual auxiliary connecr (see below). Advanced opening ensures operar safety, as with the plug-in version. - turn the two locking levers. removal - disconnect the circuit breaker (as above). -unplug the manual auxiliary connecr (if installed). -turn the two locking levers, as for disconnection. -push the two handles down. 5-pull the circuit breaker out forwards. connection -turn the two locking levers. -simultaneouly push up the two handles. Connection of the auxiliary circuits and circuit breaker advanced opening occur as for disconnection. degree of protection with circuit breaker disconnected or removed c no special equipment: P0, c base fitted with safety shutters: P0. auxiliary circuit test E9 This function is available when the circuit breaker is equipped with the manual auxiliary connecr. Following disconnection, the circuit breaker can be operated (ggle, "push " butn) check the auxiliary circuits are still connected. indication contacts (optional) Changeover contacts: c "end-of-connection (fully connected)" contact, c "end-of-disconnection (fully withdrawn)" contact.

38 universal chassis for Compact C0 5 the withdrawable circuit breaker and universal chassis E7 0 9 The universal chassis for Compact C0 C5 is particularly well suited main incoming circuit breakers : c racking in and out is possible with the door closed by means of a racking handle which is normally sred in the base of the chassis ; c positions (racked-in and rackedout) are indicated : v locally by a position indicar, v remotely by auxiliary contacts ( racked-in contacts and racked-out contacts) ; c the circuit breaker can be operated from the exterior of the panel. Door cut-out A set of 'surrounds' allow : c optimises the number of cut-outs : only cut-out per circuit breaker : v and poles, v ggle or direct rotary handle operated ; c guarantees a degree of protection P 0. This set comprises : c a frame for the chassis front plate, which gives access the locking facilities and racking mechanism (see below) ; c a frame for the circuit breaker handle with window view unit settings. 5 door interlocking (optional) 'racked-out' auxiliary contacts (optional) position indicar locking by padlocks in the 'racked-in' (or 'racked-out') position 5 racking handle srage locking in the withdrawn (or 'racked-out') position (optional) 7 racking interlock (optional) 'racked-in' auxiliary contacts (optional) 9 extraction operars () 0 connecr for withdrawable terminal block (optional) safety shutters P 0 (optional) 7 E9 Locking A wide range of locking options : c chassis locking in both the racked-in and racked-out positions by padlocks and barrel locks, accessable from the panel exterior ; c door interlocking, with the breaker racked-in ; c can be locked in the racked-in position with the panel door open. Fixation c rear : panel or rail mounted ; c on a shelf : solid or rails. Power connections c by cables with crimped lugs ; c by flat or edgewise bars. Auxiliary connections The standard Compact C withdrawable terminal block. frame for chassis front plate frame for ggle operation with window view unit settings frame for rotary handle operation with window view unit settings Door front covers and surrounds 9

39 push push profalux push locking options Whatever locking method is chosen, the circuit breaker will always in the event of a fault. c each device is able accept between and padlocks of diameter 5 mm. c locking in the OFF/O position guarantees isolation according EC 97-. E95 ggle function means accessories for circuit breaker required NS00 0 C0 C5 locking device padlock removable c c in position O lock. device locking device padlock fixed locking c in position O or device E9 E57 standard direct rotary handle function means accessories for circuit breaker required NS00 0 C0 C5 locking device padlock c c position O keylock locking device c c and keylock ON O OFF MMC type direct rotary handle function means accessories for circuit breaker required NS00 0 C0 C5 locking device padlock c position O device in position : rotary handle c door opening prevented (integral) door open: device closing prevented extended rotary handle function means accessories for circuit breaker required NS00 0 C0 C5 locking in OFF padlock c c position O door opening prevented keylock c device in position: rotary door opening prevented handle door open: device (integral) closing prevented E99 mor mechanism function means accessories for circuit breaker required NS00 0 C0 C5 locking in OFF padlock c c position O mor mechanism keylock locking c c locked out device manu au O push OFF push ON - set the selecr on the front the manual position. - pull the locking lever. - fit the padlock(s). t is then impossible actuate the spring charging lever, the closing pushbutn and the manual/aumatic operation selecr. 0

40 push locking and lead sealing E900 withdrawable chassis function means accessories required connection prevented padlock lock in connected or keylock locking device and disconnected position keylock different lead sealing systems E907 E90 E905 seal front cover fixing screw rotary handle fixing screw mor mechanism cover locking screw inhibited operations c removal of front cover c access auxiliaries c removal of unit c removal of the rotary handle c access auxiliaries c removal of unit c removal of the mor mechanism c access auxiliaries c removal of unit E909 E90 transparent protection plate for unit settings transparent protection plate for Vigi module settings changes in settings: c for overload protection c for short-circuit protection changes in settings for earth fault protection E90 intermediate terminal shield on Vigi module c disabling of earth fault protection function c access power connection (protection against direct contact) E9 terminal shield fixing screw access power connections (protection against direct contact) interlocking Prevents closing of a circuit breaker when another is already closed. function interlocking of circuit breakers fitted with ggle interlocking of circuit breakers fitted with rotary handle means double-bolt mechanical device mechanical device keylocks ( key)

41

42 operational conditions environmental conditions... commissioning and exploitation... operational anomalies... practical advice... 9

43 environmental conditions ambient temperature operation Ambient temperature between 5 C and +0 C: The rated characteristics for Compact NS circuit breakers are guaranteed if the temperature of the air immediately surrounding the device is within the above range. Ambient temperature between +0 C and +70 C : Take in account the derating coefficients presented in the technical documents: c for circuit breakers with a thermalmagnetic unit, there is a natural drop in the thermal ping threshold (overload protection), c for circuit breakers with an electronic unit, there is a drop in the maximum setting authorised for overload protection. Ambient temperature above +70 C: Various systems the circuit breaker protect components from the effects of excessive temperature. t follows that continuity of service for the electrical installation is not guaranteed if the circuit breakers operate at temperatures greater than 70 C. Ventilation (natural or forced-air) should be provided for switchboards avoid temperatures greater than 70 C. srage and commissioning n their original packing, Compact NS circuit breakers may be sred at temperatures ranging from -55 C +95 C. Commissioning should be carried out at normal ambient temperatures (see above). However, commissioning may exceptionally be carried out at an ambient temperature ranging from -5 C -5 C. special aospheric conditions Compact NS circuit breakers operate within their rated characteristics in all normal climatic conditions. They have successfully passed (no drop in rated characteristics) the tests defined by the following standards: c EC -- : dry heat at +5 C, c EC -- : dry cold at 55 C, c EC --0 : damp heat (temperature + 55 C, relative humidity 95 %), c EC -- : salt spray. Compact NS circuit breakers are designed operate in industrial aospheres as defined in EC standard 97 (pollution degree i). t is however advised ensure that the circuit breakers are installed in correctly cooled switchboards without excessive dust. vibrations Compact NS circuit breakers are guaranteed against mechanical or electromagnetic vibration levels as specified in the following standards: c EC--, c Veritas NE, c Lloyd's Register of Shipping, c JS 70. Excessive vibration may however provoke untimely ping, loosening of connections or even rupture of parts.

44 altitude Compact NS circuit breakers are designed operate within their rated characteristics at altitudes up 000 metres. Above 000 m, modifications in the ambient air characteristics (dielectric withstand capacity, cooling capacity) result in the following derating: altitude (m) i maximum operating voltage(v) rated thermal current (A) at 0 C n 0,9 x n 0,9 x n electromagnetic disturbances Compact NS circuit breakers equipped with an electronic unit and a Vigi module are protected against: c overvoltages produced by electromagnetic switchgear, c overvoltages produced by aospheric disturbances and conducted by electrical networks (eg. lightning strikes), c devices emitting radio waves (radio transmitters, walkie-talkies, radar, etc.), c electrostatic discharges produced directly by operars. They pass EMC (electromagnetic compatibility) tests in compliance with the following international standards: c EC 55-- class : v 0 kv. / 50 µs overvoltage wave, v.5 kv MHz damped oscillary wave, c EC class : electrostatic discharges 5 kv, c EC class : 0 V/m radiated electromagnetec fields, c EC class : kv fast transient waves, c EC class : v kv. / 50 µs voltage waves, v ka / 0 µs current waves, c EN 500- class B: conducted and radiated emissions in switchboards, c EC 97- annex F. The above tests ensure: c absence of nuisance ping, c overload ping times. 5

45 commissioning and exploitation prior commissioning new circuit breakers or following an extended shutdown A general check requires only a few minutes and eliminates any risks of incorrect operation due error or neglect. All checks must be carried out with the switchboard de-energised. For comparented switchboards, it is sufficient that all accessible sections be de-energised. A B C D E F G prior commissioning c c c c c c c periodically during service life c c c following servicing on the switchboard c c c c c periodically during an extended shutdown c c c following an extended shutdown () c () c c c c A electrical tests B switchboard inspection C conformity with diagram D device mounting, connections- E auxiliaries F mechanical operation G operation of the electronic units and the Vigi modules. () extended shutdown or modifications in the switchboard () modification in the switchboard electrical tests nsulation and dielectric withstand capacity tests are carried out prior delivery of the switchboard. These tests are governed by applicable standards and must always be carried out by an authorised specialist. switchboard inspection Check that the circuit breakers are installed in a clean environment, free of dust and all installation debris (ols, wiring, chips, metal particles, etc.). compliance with diagram Check the conformity of devices with the installation diagram: v ratings and breaking capacities indicated on the rating plates, v unit identification (type, rating), v presence of additional functions (Vigi earth fault protection, mor mechanism, rotary handle, auxiliaries, indication and measurement modules), v protection settings (overload, shortcircuit, earth fault), v outgoing circuit identification on the front of devices, v for Vigicompact earth fault protection circuit breakers, check that the intermediate terminal shield is installed, otherwise the earth fault protection function is inoperative. device mountingstatus of connections and auxiliaries Check device mounting in the switchboard and the tightness of power connection. Check that auxiliaries and accessories are correctly installed: v mor mechanism modules or rotary handles, v accessories (terminal shields, door escutcheons, etc.), v connection of auxiliary circuits. mechanical operation Check the mechanical operation of devices: v contact opening, v contact closing, v ping using the "push ". operation of the electronic units and the Vigi modules Check the electronic units using the mini test kit or calibration test kit (see page ). Check the Vigi modules using the test butn on the front plate. This test guarantees ping in the event of an earth fault.

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