Circular Connectors 109
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1 Circular Connectors 109
2 C o n t e n t P a g e powercon Series Ordering Information Accessories powercon 32 Amp Series Ordering Information nanocon Series Ordering Information minicon Series Ordering Information neutricon Series Ordering Information Technical Data Assembly Tools look for the logo
3 Introduction The Neutrik circular connector program is a range of metal, multi-pole connectors specifically designed for industrial applications. These series provide a variety of male and female cable connectors and receptacles that can be terminated by soldering and crimping or to printed circuit boards. An easy to use and reliable quick-lock system ensures a perfect connection and cannot be released accidentally. The circular connectors offer Neutrik unique chuck type strain relief and reinforced housing for robust dependability. The Neutrik industrial connector range also features a unique power connector for single phase applications up to 32 Amps. Further features are: - Number of contacts is 1 to 12 - Self-locking system - Robust all-metal housing - Front or rear mounting - Chuck and crimp type strain relief - Gold plated contacts - Solder or crimp termination - Printed circuit board mounting - Excellent shielding (crimp type strain relief) The main areas of applications are in the measurement, test and control, automotive and machine tool industry as well as medical technique
4 p o w e r C O N New quick lock Neutrik hologram 3/16" flat tabs Coupler for linking cables p o w e r C O N - L o c k i n g 3 P o l e P o w e r C o n n e c t o r s NAC3FCA NAC3MPA-1 NAC3FCB NAC3MPB-1 NAC3MM-1 Lockable 3 pole equipment (AC) connector with contacts for line, neutral and premating safety ground High current capacity, rated at 20A / 250V ac Colour coded for easy identification, powercon offers power-in (blue) and power-out (grey) versions with different keying to avoid the possibility of intermating Fast and easy locking system Extremely robust and reliable Excellent cable retention UL, cul recognized components (file no. E ) VDE certified (Reg. No. 6360), SEV approved (No ) New latch design for easier handling and secure locking Branded with unique hologram - guarantees genuine and authentic Neutrik product Coupler for linking cables (couples NAC3FCA to NAC3FCB) NAC3FCA(B) NAC3MPA(B) NAC3MM 112 look for the logo
5 p o w e r C O N O r d e r i n g I n f o r m a t i o n NAC3FCA NAC3MPA-1 NAC3FCB NAC3MPB-1 NAC3MM-1 Cable connector, quick lock with securing lever, A-type for power inlet, screw terminals Air tight chassis connector, A-type for power inlet, flat tab terminals Cable connector, quick lock with securing lever, B-type for power outlet, screw terminals Air tight chassis connector, B-type for power outlet, flat tab terminals Coupler for linking cables (couples NAC3FCA to NAC3FCB) A c c e s s o r i e s NDL NLFASTON SCL SCDR Example: NAC3MPA + SCDR SCDX SCDP-* NDL NLFASTON SCL SCDR SCDP-* SCDX dummyplug for powercon 20 A chassis connector FASTON receptacle for tabs with "positive lock" for use with NL4MP, NL4MPR, NL8MPR, Pack of 100 pcs. Plastic sealing cover to protect the connectors against dust and moisture Rear end protection cover for D-size chassis connectors D-Size sealing gaskets, colour coding (*: 0- black, 2- red, 4- yellow, 5- green, 6- blue, 9- white) Hinged cover seals D-size chassis connectors, IP42 rated KEYWAYS With the two non-interchangeable types of connectors (A type and B type) it is impossible to produce a short circuit. Mating connectors (combination) are identified by mechanical keyways and by color. NAC3MPA NAC3MPB NAC3FCA NAC3FCB ATTENTION The technical data of the powercon connectors refer to connectors without breaking capacity, meaning connecting devices not to be engaged and disengaged in normal use when live or under load
6 p o w e r C O N Robust metal housing Screw-type terminals p o w e r C O N 3 2 A m p C o n n e c t o r s NAC3FC-HC NAC3MP-HC Locking single phase AC appliance coupler High current capacity (32 A rated) Fast and easy locking system Excellent cable handling and protection Extremely robust and reliable 250 V ac, 32 Amp single-phase (for ambient temperatures up to 35 C) Premating contact for protective earth Locking system to prevent unintentional disengagement Cable O.D. Range: 8-20 mm NAC3FC-HC NAC3MP-HC Wiring with screw-type terminals for wires 2.5 to 6.0 mm 2 (AWG 14-10) O r d e r i n g I n f o r m a t i o n NAC3FC-HC NAC3MP-HC Cable connector, quick lock with securing lever, screw terminals Fast and easy locking system, screw-type terminals 114 look for the logo
7 n a n o C O N Connector locking PCB receptacle n a n o C O N - 3 P o l e S u b m i n i a t u r e C o n n e c t o r s NP3F-H NSC3F NR3M-S World's smallest circular lockable multipole connector Robust metal housing with gold plated contacts Male and female receptacles for vertical or horizontal PCB mount or solder termination Cable connector and receptacle with interchangeable male and female inserts Reliable and versatile in applications like medical equipment, control systems, sensors or audio applications such as miniature and wireless microphones and portable mixers Pre-mating contact 1 NSC3F(M) NR3F(M)-S M 1:1 NP3F(M)-H 115
8 n a n o C O N O r d e r i n g I n f o r m a t i o n Female Male NSC3F Cable connector, chuck principle, solder contacts NSC3M Cable connector, chuck principle, solder contacts NR3F-S Receptacle panel mount, solder contacts NR3M-S Receptacle panel mount, solder contacts NP3F-H Receptacle horizontal PCB mount NP3M-H Receptacle horizontal PCB mount NP3F-V Receptacle vertical PCB mount NP3M-V Receptacle vertical PCB mount NSC3F NSC3M NP3F-H NP3M-H NR3F-S NP3F-V NP3M-V NR3M-S Contact Arrangement Stecker Buchse 2 3 G 3 G look for the logo
9 m i n i C O N Push Pull locking Gold solder contacts m i n i C O N P o l e M i n i a t u r e C o n n e c t o r s MSCM12 MRF12 MMC* (modular system) Up to 12 pole miniature connector Complete set or modular system Push-pull self-locking system Precisely machined, rugged all metal design Fully loaded male and female receptacles for horizontal or vertical PCB mount Gold plated contacts, crimp or solder, velour chromium housing Special crimp type strain relief establishes an ideal coaxial connection of the cable shield to the connector shell for best EMC shielding Easy assembly: contact soldering in disassembled condition avoids awkward wiring of wight density contacts Interchangeable insert (male-female) MPF(M)12-V MRF(M)12 MSCF(M)12 (+MSRC) MPF(M)12-H 117
10 m i n i C O N O r d e r i n g I n f o r m a t i o n f o r c o m p l e t e m i n i C O N s e t Complete set (consisting of housing, insert, 12 contacts and chuck for cable connector) Female Male MSCF12 Cable connector, chuck principle, solder contacts MSCM12 Cable connector, chuck principle, solder contacts MRF12 Receptacle panel mount, solder contacts MRM12 Receptacle panel mount, solder contacts MPF12-H Receptacle horizontal PCB mount MPM12-H Receptacle horizontal PCB mount MPF12-V Receptacle vertical PCB mount MPM12-V Receptacle vertical PCB mount MSCF(M)12 MPF(M)12-V MPF(M)12-H O r d e r i n g I n f o r m a t i o n f o r m o d u l a r m i n i C O N s y s t e m MPC MPS MBC MBS MMI MFI MSC MMC MBC MRF MPC MRM MSRC MBS MPS Reduction ferrule 1 Housing and insert pre-assembled, contacts must be ordered separately. Reduction ferrule 2 Modular system Female Male MFI Insert for cable connector MMI Insert for cable connector MBC Crimp contacts for cable connector and receptacle MPC Crimp contacts for cable connector and receptacle MBS Solder contacts for cable connector and receptacle MPS Solder contacts for cable connector and receptacle MRF Receptacle housing and insert pre-assembled MRM Receptacle housing and insert pre-assembled MMC Cable connector extension, incl. chuck (for male and female) MSC Cable connector housing, incl. chuck (for male and female) MSRC Set of strain relief crimp version (consisting of crimp ferrule & reduction ferrule 1 + 2, tools see page 122) 118 look for the logo
11 n e u t r i C O N Push Pull locking All metal housing n e u t r i C O N - V e r s a t i l e C i r c u l a r C o n n e c t o r s ORP8F-Ni OSC8F ORP8M Complete set or modular system for any desirable configuration Contact configuration can be selected from 1 to 8 contacts Special crimp type strain relief establishes an ideal circumferential connection of the cable shield to the connector shell as required by best EMC working practice Precise and robust all metal housing absorbs vibration forces and protects contact inserts Easy, fast and screwless assembly Push-pull self-locking system OSC8F / OSC8M MODULAR SYSTEM Polarization Housing: Two variants of metal polarizing guides (90 and 180 ). MC8 + SR8A/B + insert ORP8F / ORP8M Coding 90 Coding 180 Insert: The male and female insert can be assembled in all three housings
12 n e u t r i C O N O r d e r i n g I n f o r m a t i o n f o r c o m p l e t e n e u t r i C O N s e t Complete set (consisting of housing, insert, 8 contacts and chuck for cable connector) OSC8F OSC8F-Ni OSC8M OSC8M-Ni ORP8F ORP8F-Ni ORP8M ORP8M-Ni Female cable connector, chuck principle, black housing, solder contacts Female cable connector, chuck principle, nickel housing, solder contacts Male cable connector, chuck principle, black housing, solder contacts Male cable connector, chuck principle, nickel housing, solder contacts Female panel mount receptacle, black housing, solder contacts Female panel mount receptacle, nickel housing, solder contacts Male panel mount receptacle, black housing, solder contacts Male panel mount receptacle, nickel housing, solder contacts O r d e r i n g I n f o r m a t i o n f o r m o d u l a r n e u t r i C O N s y s t e m Cable Connector: Receptacle: Modular system Female Male FI8 Insert for cable connector and receptacle MI8 Insert for cable connector and receptacle BS1 Solder contact PS1 Solder contact BC1 Crimp contact PC1 Crimp contact BP1 PCB contact PP1 PCB contact SC8 Cable housing, black coated, 180 coding MC8 Mating cable housing, black coated, 180 coding SC8-Ni Cable housing, nickel coated, 180 coding MC8-Ni Mating cable housing, nickel coated, 180 coding SC81 Cable housing, black coated, 90 coding MC81 Mating cable housing, black coated, 90 coding SC81-Ni Cable housing, nickel coated, 90 coding MC81-Ni Mating cable housing, nickel coated, 90 coding SC8W Cable housing, black coated, 180 coding, waterproof multipin connector according IP54 RP8 Receptacle, black coated, 180 coding RP8-Ni Receptacle, nickel coated, 180 coding RP81 Receptacle, black coated, 90 coding RP81-Ni Receptacle, nickel coated, 90 coding SR8 Bushing and chuck type strain relief (standard) SR8A Crimp type strain relief for cable O.D mm (Hex crimp 5.41 mm acc. IEC 803, see also page 122) SR8B Crimp type strain relief for cable O.D. 6-7 mm (Hex crimp 7.01 mm acc. IEC 803, see also page 122) SR8W BSP-* Bushing and chuck type strain relief for waterproof solution IP54 Coloured boot, available in 10 resistor colours * color coding: 0 - Black, 1- Brown, 2 - Red, 3 - Orange, 4 - Yellow, 5 - Green, 6 - Blue, 7 - Violet, 8 - Grey, 9 - White 120 look for the logo
13 T e c h n i c a l D a t a Specification powercon 32 A powercon nanocon minicon neutricon Series Series Series Series Series E l e c t r i c a l Number of contacts: 2 + PE 2 + PE 3 12 (1-12 modular system) 8 (1-8 modular system) Rated current per contact: 20 A rms 32 A rms 2 A 3 A 7.5 A (solder), 5 A (crimp) Rated voltage: 250 V ac 250 V ac 50 V ac 50 V ac 50 V ac Dielectric strength: 4000 V dc 4000 V dc 1000 V dc 1000 V dc 1500 Vdc Contact resistance: 3 mω 3 mω 12 mω 8 mω 5 mω Insulation resistance after > 100 MΩ > 100 MΩ > 1 GΩ > 500 MΩ > 500 MΩ damp heat test (IEC ): M e c h a n i c a l Retention method: Quick lock Quick lock latch Push-pull Push-pull Cable O.D. range: 5-15 mm 8-20 mm 3.4 mm max. 3-5 mm (grey chuck) 3-7 mm 5-7 mm (white chuck) mm (SR8A) mm 6-7 mm (SR8B) (crimp version MSRC) Wiring: Cable: screw type screw type terminals 0.2 mm 2 / 24 AWG 0.5 mm 2 / 20 AWG 1.0 mm 2 / 18 AWG terminals or soldering mm 2 / AWG for solid wire for solder for solder 2.5 mm 2 / 14 AWG Chassis: flat tabs for FASTON 0.14 mm mm mm 2 26 AWG 24 AWG AWG 4.8 x 0.5 mm or soldering for stranded wire for crimp for crimp Solderability complies with IEC : M a t e r i a l Housing cable connector: PA 6 30% GR PA 6 30% GR CuSn4Pb4Zn4 ZnAl4Cu1 / CuZn39Pb3 ZnAl4Cu1 gal Ni or black chrome Housing receptacle: PA % GR PA % GR CuZn39Pb2 ZnAl4Cu1 ZnAl4Cu1, gal Ni or black chrome Insert: PA 6 30% GR PA % GR PETP PA 6.6 PBTP 15% GR Contacts: CuZn39Pb3 / CuZn39Pb3 / CuZn35Pb2 CuZn35Pb2 (solder) CuZn35Pb2 (solder) CuNi1Si0.2 CuSn0.2 CuZn39Pb3 (crimp) CuZn39Pb3 (crimp) CuSn6 Contact surface: 4 µm / 2 µm Ag plated 4 µm Ag 0.5 µm Au 0.2 µm AuCo 0.3 µm Au hard alloy over 2 µm Ni Chuck POM: E n v i r o n m e n t a l Flammability UL 94 HB: - plug housing UL 94 V-0 UL 94 V-0 Flammability UL 94 V-0: socket housing + plug insert Temperature range: -30 C to +80 C Protection class (mated): IP 20 IP 2X unmated IP 40 IP 5X IP 5X Safety Requirements EN/IC61984: FASTON is a trademark of AMP Inc
14 A s s e m b l y T o o l s C r i m p t o o l Crimptool HX-CONTACT DMC crimptool AFM8 acc. M22520/2-01 MPOS-* Modified DMC positioner (K155) Contact positioner helds contact in position when crimping. C o n t a c t a n d c o n n e c t o r a s s e m b l y Crimptool HX-R-BNC Neutrik HEX crimptool DIE-R-BNC-* Neutrik DIE's for various HEX sizes. n e u t r i C O N - O r d e r i n g I n f o r m a t i o n A s s e m b l y To o l s Cable O.D. / Wire Crimptool Die/Positioner HEX-Size/Standard SR8A Strain relief mm HX-R-BNC DIE-R-BNC-PJ 5.41 mm / IEC 803 SR8B Strain relief 6-7 mm HX-R-BNC DIE-R-BNC-PS 7.01 mm / IEC 803 BC1 Female crimp contact AWG HX-CONTACT MPOS-BC1 No. 5 / M22520/2-01 PC1 Male crimp contact AWG HX-CONTACT MPOS-PC1 No. 5 / M22520/2-01 m i n i C O N - O r d e r i n g I n f o r m a t i o n A s s e m b l y To o l s Cable O.D. / Wire Crimptool Die/Positioner HEX-Size/Standard MSRC Crimp ferrule only mm HX-R-BNC DIE-R-BNC-PDC* 6.47 mm / IEC 803 MSRC Crimp ferrule & reduction ferrule mm HX-R-BNC DIE-R-BNC-PDC* 6.47 mm / IEC 803 MSRC Crimp ferrule & reduction ferrule mm HX-R-BNC DIE-R-BNC-PDC* 6.47 mm / IEC 803 MBC Female crimp contact 24 AWG/0.22 mm 2 HX-CONTACT MPOS-MBC No. 5 / M22520/2-01 MPC Male crimp contact 24 AWG/0.22 mm 2 HX-CONTACT MPOS-MPC No. 5 / M22520/2-01 * DIE-R-BNC-PJ or PS also possible 122 look for the logo
Circular Connectors 117
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