Next. Quick. Step. Setup 5HIHUHQFH 0LFURVWHSSLQJ 'ULYH. Industrial Devices Corporation. Twice the Power at Half the Size.
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1 Industrial Devices Corporation Next Step 0LFURVWHSSLQJ 'ULYH Twice the Power at Half the Size Quick Setup Table of Contents TM 5HIHUHQFH * Connecting Your Motion Controller...1 Connnecting Your IDC Stepper Motor...2 NextStep Drive Settings...3 Mounting the NextStep...4 Fine-Tuning Your NextStep...5 For more information contact: Industrial Devices Corporation Cypress Dr., Petaluma, CA (800) FAX (707) Outside the U.S. (707) web: P/N PCW-4930 Revision 1.5 8/99 *See CE & UL Product Status & Information at
2 Connecting Your Motion Controller External Connections Internal Circuits STP or CW p50v 390p50v HCPL-2631 VCC DIR or CCW SD p50v 390p50v 4N35 GND 4N35 FLT Signal Current Voltage Other Fault 50 ma Max. Up to 30VDC Normally Conducting Open on Fault Shutdown 5-15 ma *5VDC High = Enabled Direction or CCW 5-15 ma *5VDC Setup time: 250nsec Min. ON & OFF Time Step or CW 5-15 ma *5VDC Max. Frequency: 2 MHz Note: Connect shield of cable to one end only. The earth ground terminal on the NextStep is provided for this purpose. *External current-limiting resistor required for 12V or 24V connections. Use 560ohm, 1/4 W for 12V connection. Use 1.3Kohm, 1/2W for 24V connection.
3 Connecting Your IDC Stepper Motor In Series In Parallel 2UDQJH B- :KLWH%ODFN 2UDQJH B- :KLWH2UDQJH :KLWH%ODFN :KLWH2UDQJH B %ODFN 6KLHOG GND %ODFN B :KLWH<HOORZ 5HG A- 6KLHOG GND :KLWH5HG 5HG A- <HOORZ A :KLWH5HG :KLWH<HOORZ <HOORZ A Wire Color on Quick Disconnect Cable NextStep Connection Red w/ Black B- Red w/ White B Green *GND Red w/ Yellow A- Red A *Connect shield of new gray QF3-12 cable to GND as well. Quick Disconnect Cable P/N QF3-12 IDC MOTOR WITH QUICK DISCONNECT
4 NextStep Drive Settings DRIVE SETTINGS IDC MOTOR CURRENT Inductance ON=Low OFF=High Unloaded Anti-Res SERIES (T) (See Note) Switch S *1.2 OFF 0 OFF S *1.5 OFF 2 OFF S *1.7 OFF 5 OFF S *2.8 OFF 8 OFF S *3.5 OFF 9 OFF S ON E OFF P OFF 3 OFF P OFF 6 OFF P OFF 8 OFF P OFF 9 OFF P OFF C OFF K OFF D OFF S21 *2.3 ON 3 OFF S22 *3.0 ON 6 OFF S23 *3.4 ON 8 OFF S32 *5.6 ON C OFF S33 *7.0 ON D OFF S ON 3 ON P OFF 7 OFF P OFF A OFF P OFF C OFF P OFF D OFF P OFF 1 ON K OFF 2 ON *Limit moving duty cycle to 50% Note: Low (ON) < 10 mh for 120 VAC; < 40 mh for 240 VAC. IMPORTANT 1. If any Resolution Switch (1, 2, or 3) is changed, power must be cycled before changes will take effect. 2. All other switches and potentiometers may be changed on-the-fly for immediate effect. ON OFF REST: The ON setting reduces motor current to 1 amp after no motion has occurred for 12 minutes. Full current will resume upon receipt of next step pulse. Reduces drive & motor temp. IDLE: The ON setting reduces current to 75% of drive setting if no step-pulses are received for 10 ms. Full current will resume upon receipt of next step pulse. Reduces drive & motor temp. WAVEFORM: Changes shape of current waveform. Default is sinusoid. ON setting changes waveform to -4% 3rd harmonic. Optimizes smoothness and step-to-step accuracy. See Fine Tuning for more information on Waveform. Drive Resolutions Switch Settings STANDD & -CW LRES & LRES-CW RES 1 RES 2 RES 3 5, cw/ccw OFF OFF ON 10, cw/ccw ON OFF ON 18,000 0 cw/ccw OFF ON ON 20, cw/ccw ON ON ON 25, Step & Dir OFF OFF OFF 25, Step & Dir ON OFF OFF 36,000 0 Step & Dir OFF ON OFF 50, Step & Dir ON ON OFF
5 Mounting the NextStep Typical Mounting Fasteners Cap Screw Machine Screw #10, #8, M4 #8, M4 Leave 3 above and below drives for air flow and wiring. Leave 0.1 between drives for easier mounting. Air supplied to the NextStep must be uncontaminated. NextStep Drives Shown in a Typical Multiple-Mounting Application Air Flow Air ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature: Max. of 50 C (122 6 amps Not intended for use in humidity above 95% (non-condensing), or at altitudes greater than 2540 meters Power Dissipation/Drive (watts) 5 3.4I.15I 2 = W DIAGNOSTIC LEDs CONDITIONS INDICATED by LEDs LED Green Yellow Red ON Legal Power Shutdown Over Temperature STEP Incoming Steps, Direction CW Incoming Steps, Direction CCW BUS --- Over Voltage = Solid Regen = Pulsed --- Under Voltage FLT --- Interlock Motor Short
6 Fine-Tuning Your NextStep Adjust OFFSETS A and B to optimize smoothness and step-to-step accuracy of each motor/drive system. To adjust Offsets: 1. Run the motor unloaded at the speed in the Offset Test Speed row below. 2. Alternately adjust Offset Pots A and B for best smoothness. Adjust Waveform (once per motor-model) for better low speed smoothness as follows: 1. With the motor running at the speed indicated in the Waveform Test Speed row below, move the Waveform switch back and forth (from ON to OFF) to determine which setting produces the smoothest running condition. MOTOR S21 S22 S23 S32 S33 S42 P31 P32 P33 P41 P42 K42 OFFSET TEST SPEED in rps WAVEFORM TEST SPEED in rps J rotor (Inertia) 1.17E E E E E E-4 1.4E E-4 4.0E-4 5.5E E E-3 in kg-m 2 S-Series S-Parallel Calculate the Anti-Resonance () Value (See Drive Settings for Unloaded Anti-Res ) To set the dial and switch, an anti-resonance value () must be calculated (=S-K). Anti-Res settings for values of are shown in the table below. S is found in the table above for IDC motors. K must be calculated using the formula below left: =S-K J J rotor load log J rotor K = Calculating S for non-idc motors: 9.3 S = ( ) log ( V ) ( T )( J ) b m rotor J rotor is found in the table above. J load is customer supplied. V b = break velocity or knee of speed-torque curve in rps. T m = low speed torque of motor in N m Set dial and switch () according to chart below: 30 0 OFF 22 8 OFF 15 0 ON 7 8 ON 29 1 OFF 21 9 OFF 14 1 ON 6 9 ON 28 2 OFF 20 A OFF 13 2 ON 5 A ON 27 3 OFF 19 B OFF 12 3 ON 4 B ON 26 4 OFF 18 C OFF 11 4 ON 3 C ON 25 5 OFF 17 D OFF 10 5 ON 2 D ON 24 6 OFF 16 E OFF 9 6 ON 1 E ON 23 7 OFF ON 0 F ON
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