The Italian Chiller Company. Since 1963.
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- Todd Nelson
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1 The Italian Chiller Company. Since Chillers Catalogue 2012
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3 Water chillers with Free Cooling system 21 SUmmarY Axial fans air cooled chillers and heat pumps 35 Centrifugal fans air cooled chillers and heat pumps 61 Water cooled chillers and heat pumps 79 Condenserless units 103 Air cooled condensers 123 Dimensions 129
4 I N N O V A T I O N, T R A D I T I O N, V A L U E
5 ...fifty years of innovation Klimat born, one of the first companies that offers in the Italian market type semihermetic compressors and aircooled chillers block Klimat opens to the Spanish market creating a large industrial complex still active today Klimat acquires Interproind, an established company in the temperature control of industrial fluids and start the production of a wide range of chillers for the process Klimat is a well known and appreciated reality for its innovative and high quality models. In this years there is the study and manufacture of special conditions for telephony The civil and industrial sector was sold and taken over by new shareholders. Born Euroklimat dedicated to the production of systems for industrial refrigeration and air conditioning Technological experience, deep market knowledge and the ability to respond flexibly to different products and customer s specific needs made Euroklimat a company with an international feel: more than 60% of products are exported. Euroklimat products, highimpact technology, reveal the special attention of the design, used to save energy and respect for the environment Euroklimat is certified UNI EN ISO 9001 by the agency DNV Rodolfo Caciolli becomes President and Michele Bedin CEO of Euroklimat Spa The new organization brings to the forefront Euroklimat for reliability, performance, ease of maintenance and durability of machines. More generally to a high standard of quality recognized by the whole market.
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7 A name for a story From March 2003 Rodolfo Caciolli is Euroklimat S.p.A. CEO and in April 2004 he was appointed president. Rodolfo Caciolli has professional experience of over 50 years in the field of machines for refrigeration and air conditioning. Always has combined great management skills with the ability to create projects and create innovative products, combining brilliant insights with excellent technical skills. Research on quality and advanced technology were the goals that have characterized his entire career. Euroklimat is a special company which produces machines for the packaging and unique applications. Today it is led by a man capable of providing the company a wealth of experience in a simple and direct way. We are assured that Rodolfo will contribute to the growing success of Euroklimat and its products.
8 REFERENCES Silverstone, UK F1 circuit 2005 IT Aspesi Water cooled condenser chiller RAK.WB/ST/AS/0262E IT Policlinico Milan Air cooled condenser chiller RAK.EI/LN/AS/ 0602 E AT Reiffeisen Bank Water cooled condenser chiller RAK.W B/ST/AS 2802 V IT Bank Nazionale del Lavoro Air cooled condenser chiller RAK.CB/ST/AS 0131 E IT Intesa San Paolo Condenserless unit RAK.AB/ST/AS 0152 E DE DLR Water cooled condenser chiller RAK.WB/HE/AS 1602 V AT Renault Agency Air/water heat pump RAK.E/PCB/ST/HE 0302 S IT Policlinico Mangiagalli Water/water heat pump RAK.W/PCB/LN/ SP/2802V IT Bata Farma Condenserless unit RAK.AB/ST/AS 0802 S IT Recoin Engineering Air cooled condenser chiller RAK.CI/ST/AS 0131 E IT Mediolanum Bank Air cooled condenser chiller RAK.EI/ST/AS 0302 E DE Allianz Air cooled condenser chiller RAK.EB/ST/AS 0262 E UK Del Monte Air cooled condenser chiller RAK.EB/ST/AS 1402 S
9 REFERENCES Berlin Installation in the historical center 2006 IT Centro Diagnostico Milano Air/water heat pump IT Comune di Liscate Water/water heat pump DE Baywa Freecooling chiller RAK.E/PC B/ST/AS 0101 E RAK.W/PC B/LN/SP 1212 V RAK.C/FCB/LN/AS 0602 S AT Austrian Army Condenserless unit RAK.AB/LN/HR 1402 S IT GS mall Air cooled condenser chiller RAK.E B/LN/AS O904 E IT UBI Bank Water cooled condenser chiller RAK.W B/ST/AS 0041 E IT Helvoet Pharma Freecooling chiller RAK.E/FC B/ST/SP 2502 V IT Piemonte Bank Air/water heat pump RAK.E/PC B/LN/SP 0602 E DE Tautzienstrasse Office Building Air cooled condenser chiller RAK.EB/LN/AS 2002 V AT Kika Air cooled condenser chiller RAK.EB/LN/AS 1004 E IT ASM Condenserless unit RAK.AB/LN/AS 2802 V IT Invatec Air cooled condenser chiller RAK.EI/ST/AS 1002 V AT Erz Diozese Museum Water cooled condenser chiller RAK.WB/LN/HR 0431 V
10 FOCUS The NO FROST evaporator The evaporator used to evaporate the refrigerant in the circuit before sending it to the compressor and simultaneously to cool the fluid passing through it and that, ultimately, is used. Depending on the type of application are used several types evaporators and the most commonly used are: the plate evaporator and evaporator tube bundle. The evaporator is one of the most important components of the cooling system because when not performing their jobs well can cause serious and sometimes irreparable damage. The main danger lies in the ice. Precisely for this reason, Euroklimat deepened the research by developing a product that can keep the localized problem without involving the rest of the circuit: is born NO FROST evaporator. This type of evaporator, ensures great functionality in all conditions, even in case of fault. No Frost System 1) External case 2) Tank 3) Elastic sheath 5) Distributor 6) Alimentation circuits 8) Return circuits 9) Inlet gas pipe 12) Outlet gas pipe
11 FOCUS The concept of operation concerns the design feature of the heat exchanger that can be defined as a kind of tube in tube but with the outer sheath made of a special elastic material. The emphasis in the sizing of the heat exchanger, ensures a balanced distribution of gas in the circuits using the best game in the heat, ensuring optimum performance. The evaporator well thought out is part of a much larger container that has the function of the accumulator in a hydraulic circuit. To complete the system uses an expansion tank in order to absorb the expansion of the water circuit. The fluid that comes directly from the plant enters the heat exchanger and, after treatment, flows freely in the tank that serves as a storage and from there is sent to the system by closing the hydraulic cycle. In the case of the ice forming due to malfunction or breakdown, solidification does not occur to the interior by breaking the refrigerant piping and flooding the liquid circuit, but thanks to the flexible membrane and opening free accumulation, expanding to the outside without damaging the cooling system. In extreme conditions, where the whole system NO FROST should become a block of ice would melt enough to solidify this and resume operation without the traditional heavy remediation and restoration. The success of this product are a credit to Euroklimat that has seen their use in many refrigeration units. Patent since
12 FOCUS The compressors Euroklimat uses several types of compressors to meet the different needs of use: the classic scroll to the more traditional semihermetic alternatives. But the growing demand of the market, pushing Euroklimat to use on many products, the compressor semihermetic screw, especially in domestic, commercial and technological. The screw compressor, which has almost supplanted the use of the alternative, has several plus and has a longer functional life than its predecessors. The first major advantage is the increased resistance to the liquid slugging. The liquid is incompressible and so we need to make sure that the intake of the compressor is present exclusively in the gaseous state refrigerant. Often, the plant will recreate dangerous situations with the formation of moisture or liquid refrigerant returns. In the case of the alternative now would break the valves causing irreparable damage. The screw system is not immune from this problem, but bears better and to get a significant failure is necessary to operate in abnormal conditions marked or repetitive. The refrigerant is pushed, in fact, the rotation of two screws without end that in delivery do not require the traditional mechanical valves. Furthermore, careful design and refinement of the years, have led to a product with a number of mechanical parts and very low moving parts, therefore, with reduced possibility of failure. 12
13 FOCUS Main features The salient features are: A) innovative geometry of screw profiles B) high efficiency electric motor C) liquid separation by centrifugation D) volume ratio optimized E) calibrated screw lubrication F) mechanical engineering accurate and robust G) rolling bearings Oversized H) control capability easily and efficiently I) electric motor with split L) low noise and vibration M) ratio very favorable overall power N) minimum weight These Rotary displacement compressors consist of two trees and two screws with perpetual motion. The oil separator is flanged to the compressor. The representation of construction shows attention to detail and accuracy: 1) male screw 2) female screw 3) bearings 4) electric motor 5) intake valve 7) coalescing filter 9) connections for oil cooler external 12) filters 13) oil level indicator 15 integrated oil separator The control system capacity is achieved by a device variable volume ratio while the protection system consists of a fully integrated electronic device. 13
14 FOCUS The electronic expansion valve In the frigorific circuit, the expansion valve has a key role and its proper operation provides security to the system as well as optimize the operation from an energy standpoint. The more traditional expansion valves and more used up to now, are those defined as thermostatic with external equalizer. The main functions of this valve are mainly two: to reduce the pressure inside the circuit, setting the refrigerant evaporates, check the value of overheating, to ensure full freon gas inlet of the compressor. The action of this type of valve can be defined as thermoup of a membrane positioned within act three different pressures: that of evaporation, that of a return spring which also serves to superheat setting, the external equalizer, contrary to the first two. The answers so far are certainly valid, but limited in accuracy and, above all, the ability to adapt to sudden changes in operating conditions. Thanks to electronics, has led to a totally new valve: the electronic expansion valve. 14
15 FOCUS Perhaps, rather than a single element we should speak of the system because there are various components that make up this new system. The mechanical part that bears on the head of the electrical connectors, cables specially crafted link, the electronic management and control. The cards are also achieved by signals from temperature sensors and pressure scattered along the circuit. The Electronic Expansion System, after receiving information from sensors, compares the various parameters and sends the command to open or close mechanical element. But even greater is the evidence that all assessments are carried out in a very short time and then, the answer to the system is also very fast. Considering the change in operating conditions, a longer span of time, you get a linear response rather surprising. In some plants was measured energy optimization that led to a global savings of up to 15%, very significant value that drives us to think how important it is to make the right design evaluations. 15
16 FOCUS Electronic controls One of the strengths and quality of equipment is the accuracy and deepening management of electronic controls. The new microprocessorbased systems achieve levels of detail is absolutely incredible and the evolution of these systems offered the possibility to control not only the parameters of use but, more importantly, all functions and safety equipment stores. The electronics are basically divided into two basic parts: support for hardware and a program software. The hardware is made by the printed circuit boards where physically come all the signals from sensors placed along the circuit and where it triggers all the commands on, off, auto, block and counter. These signals can be either onoff as in the case of on / off a compressor, or as variables in proportion to the opening of a valve or a change in fan speed during a condensation control. In the software section, which consists of a computer program physically imprinted on a chip and placed on the Hardware tab, are written all the functions that the device must perform after receiving a signal, however, before sending any commands to the components of machine. While in the past to create a purpose it was necessary to combine the action of some electrical components, today is enough to write it to run. This fact has made it possible to chain several actions, perhaps even for the same function, and make much more sophisticated control or, even, as occurs in some cases carrying out functions that previously were not possible. 16
17 FOCUS LANs that arise through a simple electrical connection, allowing the dialogue more microprocessors and, therefore, more machines with the obvious advantages plant. Moreover, given the now widespread systems BMS for total control of buildings, we can interface with the microprocessor of the machines these devices even if the design language is different and, of course, just any producer. If you can not talk directly, you can refer to a communication protocol international, through which send their information to the outside. Global connectivity to all BMS controllers (Building Managemet System) 17
18 FOCUS Selection Software The most delicate problem of every modern company is to be able to provide rapid, accurate and complete informations. The evolution of communications technology has led to significantly reduce the time available to produce the answers and to make matters worse, the specialized technical / production which has been gaining increasing, has allowed companies to expand product capabilities and configurations. This has dealt a blow to that part of business that must oversee the preparation and communication of technical data or commercial products. Marketing efforts, documentation, the same sales and even the general trend of the company often depend on the capacity and speed to respond to market demand. 18
19 FOCUS Until the last century it was unthinkable to imagine multiple assessments, while rich in information, while immediate. You could certainly make an interesting document but at the expense of the timeframe for implementation or at the expense of accuracy. Fortunately, technology has also allowed in this area to find good solutions and helpful to the operators. Euroklimat has invested heavily in electronics because he always wanted to provide a serious service to its customers and after several years of discussions, research and improvements may present with pride Euroklimat Software Selection. In the vast range of products Euroklimat, this program is able to search, select and deliver the equipment or appliances necessary to meet the demand. The options are many, the flexibility is extreme. Machinetype silenced the use of heat recovery from the calculation easier with the nominal conditions for the dimensioning more complicated to use specific values, just a shot of clicks to get immediate answers analytical and articulate. Another great advantage of this software is the possibility to directly compare multiple devices and be able, therefore, without laborious manual assessment, to select the optimal product for energy performance, or for any other reason. At the conclusion of the selection, a large section devoted to print or export of documents in traditional formats, allows the production of processed clear and very well planned. The investment of Euroklimat is not limited to this aspect but is also developed through the WEB with innovative and useful services for all employees and users. The business is continually evolving and are prepared implementations and upgrades. 19
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21 Chillers with free cooling system
22 RAK.E/FC AIR COOLED WATER CHILLERS WITH FREE COOLING R407C Ecological Gas Solutions B Base I Integrated Versions ST Standard Equipments AS Standard equipment DS Desuperheater Main features Housing Base made of painted galvanised steel; panels made of galvanised steel externally coated with plastic (PVC) film and mounted on aluminium profiles to ensure total weathering resistance. Panels are internally lined to reduce the noise level (LN Accessories only). Compressor HERMETIC SCROLL type, complete with thermal protection. Antivibration mountings and oil charge are standard. Fan Low speed, axialflow fans fitted with accidentprevention protective grille; directly coupled motor with builtin thermal cutout and IP 54 protection degree; aerodynamic housing and wing profile blades increase efficiency and decrease noise level. Air heat exchanger Finned coil made with copper pipes and aluminium fins offering a high exchange surface area. Water heat exchanger INTEGRATED solution: NOFROST type: copper tubes in a plastic pipe fitted into a steel tank with shell covered with closedcell neoprene anticondensate material; complete with water differential pressure switch. BASE solution: platetype made of AISI 316 steel complete with water differential pressure switch. Shell covered with closedcell neoprene anticondensate material. Electrical board Switchboard to standards IEC 2041/EN602041, complete with contactor and protection for compressor and fans. Main isolator and door interlock safety device. Control The microprocessor controls the unit capacity by timing the compressors and checks the operating alarms with the possibility to connect to BMS. Refrigerant circuit Filter dryer, moistureliquid sight glass, solenoid valve, intercepting valve on the liquid line, thermostatic expansion valve with external equaliser, HP and LP pressure switches. Water circuit (IntegratED): Automatic charging cock with gauge, safety valve, expansion tank, water pump, water tank. Free Cooling circuit Realized by air/water finned coil made with copper pipes and aluminium fins; mixing 3way valve; control system integrated in the microprocessor. Accessories Vibration isolation mountings. Modulating fan speed condensing control (standard) Crankcase electrical heater (standard) Compressor intercepting valves Remote control panel Max and min voltage relay. Sequence phases relay. Refrigerant gas HP and LP pressure gauges Electromechanical flow switch Pumping group, 1 pump. Additional standby water pump Automatic water filling valve Air flow separate compressor room(standard) Clock board MODBUS interface electronic board LONWORKS interface electronic board 22
23 Technical data Hermetic Compressors Axial fans Plate evaporator RAK.E/FC 172 E 202 E 242 E 302 E 402 E 502 E 602 E 804 E 1004 E 1204 E ST VERSION Cooling capacity(1) kw 44,9 50,6 61,5 75,4 96,0 125,0 152,5 202,7 249,9 304,9 Total compressors power input(1) kw 15,6 18,6 23,6 28,5 39,0 45,0 55,6 71,8 90,0 111,2 Water flow(1) m3/h 8,3 9,4 11,4 14,0 17,8 23,2 28,3 37,6 46,4 56,6 External Pn(1) kpa Total air flow m3/h Sound pressure(2) db(a) 68,0 68,0 70,0 70,0 71,0 73,0 72,0 73,0 75,0 75,0 Free cooling cooling capacity(3) kw 37,8 39,1 46,3 60,3 67,0 99,8 113,4 137,6 199,5 224,7 Compressors type Compressors quantity n Scroll Indipendent gas circuit n Capacity steps n Fans type Axial Fans quantity n Fans power input kw 1,3 1,3 2,1 2,0 3,2 4,2 6,0 8,0 8,4 12,0 Power supply Maximum absorbed current (pump excluded) Starting current (pump excluded) V/ph/Hz + T 400/3/50+T A 48,7 48,7 58,2 65,2 75,2 82,2 94,6 113,6 127,4 137,9 A 106,5 106,5 127, ,2 266,2 314,6 333,6 374,9 385,4 INTEGRATED SOLUTION Pump type Pump power input Water tank content DESUPERHEATER (DS Equipment) Heat capacity (4) Water flow Pressure drop Centrifugal kw 1,1 1,5 1,5 2,2 2,2 2,2 2,2 3,0 3,0 3,0 L kw 12,0 13,5 16,4 20,1 25,6 33,3 40,7 54,0 66,6 81,3 m3/h 2,1 2,3 2,8 3,5 4,4 5,7 7,0 9,3 11,5 14,0 kpa Note: (1) Condenser air 35 C Evaporator water IN/OUT 12/ 7 C 30% Glycol (2) Sound pressure measured at 1 m in open field conditions (3) Ambient air 3 C Water inlet 15 C 30% Glycol (4) Water IN/OUT 40/45 C Data relating to the pumps are referred to the Integrated Solution RAK.E/FC 172 E 202 E 242 E 302 E 402 E 502 E 602 E 804 E 1004 E 1204 E DIMENSIONS AND WEIGHT BASE Solution Lenght (L) Depth (P) Height (H) Shipping weight Dimension drawing mm mm mm Kg DIMENSIONS AND WEIGHT INTEGRATED Solution Lenght (L) mm Depth (P) mm Height (H) mm Shipping weight Kg Dimension drawing 23
24 RAK.E/FC AIR COOLED WATER CHILLERS WITH FREE COOLING R407C Ecological Gas Solutions B Base I Integrated Versions ST Standard Equipments AS Standard equipment DS Desuperheater Main features Housing Base made of painted galvanised steel; panels made of galvanised steel externally coated with plastic (PVC) film and mounted on aluminium profiles to ensure total weathering resistance. Panels are internally lined to reduce the noise level (LN Accessories only). Compressor Reciprocating SEMIHERMETIC type, fixed on vibration isolation mountings (2S); complete with oil pump, crankcase electrical heater, electronic protection, intercepting valves on discharge ; flexible joints on suction and discharge (2S); in tandem configuration (4s). Fan Low speed, axialflow fans fitted with accidentprevention protective grille; directly coupled motor with builtin thermal cutout and IP 54 protection degree; aerodynamic housing and wing profile blades increase efficiency and decrease noise level. Air heat exchanger Finned coil made with copper pipes and aluminium fins offering a high exchange surface area. Water heat exchanger Shell and tube type, thermally insulated by vapourproof closed cell. Electrical board Switchboard to standards IEC 2041/EN602041, complete with contactor and protection for compressor and fans. Main isolator and door interlock safety device. Control The microprocessor controls the unit capacity by timing the compressors and checks the operating alarms with the possibility to connect to BMS. Refrigerant circuit Filter dryer, moistureliquid sight glass, solenoid valve, intercepting valve on the liquid line, thermostatic expansion valve with external equaliser, HP and LP pressure switches. Water circuit (Integrated): Automatic charging cock with gauge, safety valve, expansion tank, water pump, water tank. Free Cooling circuit Realized by air/water finned coil made with copper pipes and aluminium fins; mixing 3way valve; control system integrated in the microprocessor. Accessories Spring vibration isolation. Modulating fan speed condensing control (standard) Partwinding soft start. Additional capacity step on compressor/s Compressor suction intercepting valve. Remote control panel Max and min voltage relay. Clock board. MODBUS interface electronic board LONWORKS interface electronic board Refrigerant gas HP and LP pressure gauges Electromechanical flow switch Pumping group, 1 pump. Additional standby water pump Automatic water filling valve (closed circuit) Air flow separate compressor room(standard) 24
25 Technical data Semihermetic reciprocating Axial fans Shell and tube evaporator RAK.E/FC 302 S 402 S 502 S 602 S 702 S 802 S 1002 S 1202 S 1402 S 1602 S ST VERSION Cooling capacity(1) kw 73,4 85,2 98,6 126,7 148,9 187,0 219,3 272,3 303,5 350,1 Total compressors power input(1) kw 28,2 31,0 37,9 43,4 27,4 62,3 80,7 94,0 107,2 123,2 Water flow(1) m3/h 13,6 15,8 18,3 23,5 27,7 34,7 40,7 50,6 56,4 65,0 External Pn(1) kpa Total air flow m3/h Sound pressure(2) db(a) Free cooling cooling capacity(3) kw 57,8 64,9 67,4 99,8 111,3 135,5 140,7 203,7 224,7 226,8 Compressors type Semihermetic reciprocating Compressors quantity n Indipendent gas circuit n Capacity steps n Fans type Axial Fans quantity n Fans power input kw 2,0 3,2 3,2 4,2 6,0 8,0 8,0 8,4 12,0 12,0 Power supply Maximum absorbed current (pump excluded) Starting current (pump excluded) V/ph/Hz + T 400/3/50 A 60,5 81,0 103,2 113,0 133,3 156,7 198,0 226,2 259,4 297,2 A 192,5 223,0 230,2 245,0 217,6 244,0 296,2 448,7 532,6 578,5 INTEGRATED SOLUTION Pump type Pump power input Water tank content DESUPERHEATER (DS Equipment) Heat capacity (4) Water flow Pressure drop Centrifugal kw 1,5 1,5 2,2 2,2 3,0 3,0 3,0 4,0 4,0 4,0 L kw 19,6 22,7 26,3 33,8 39,7 49,9 58,5 72,6 80,9 93,4 m3/h 3,4 3,9 4,5 5,8 6,8 8,6 10,1 12,5 13,9 16,1 kpa Note: (1) Condenser air 35 C Evaporator water IN/OUT 12/ 7 C 30% Glycol (2) Sound pressure measured at 1 m in open field conditions (3) Ambient air 3 C Water inlet 15 C 30% Glycol (4) Water IN/OUT 40/45 C Data relating to the pumps are referred to the Integrated Solution RAK.E/FC 302 S 402 S 502 S 602 S 702 S 802 S 1002 S 1202 S 1402 S 1602 S DIMENSIONS AND WEIGHT BASE Solution Lenght (L) Depth (P) Height (H) Shipping weight Dimension drawing mm mm mm Kg DIMENSIONS AND WEIGHT INTEGRATED Solution Lenght (L) mm Depth (P) mm Height (H) mm Shipping weight Kg Dimension drawing 25
26 RAK.E/FC AIR COOLED WATER CHILLERS WITH FREE COOLING R134A Ecological Gas Solutions B Base Versions ST Standard Equipments AS Standard equipment DS Desuperheater Main features Housing Base made of painted galvanised steel; panels made of galvanised steel externally coated with plastic (PVC) film and mounted on aluminium profiles to ensure total weathering resistance. Panels are internally lined to reduce the noise level (LN Accessories only). Compressor SCREW SEMIHERMETIC type, complete with motor thermal protection, PartWinding or Star Delta start, crankcase electrical heater and discharge intercepting valve. Fan Low speed, axialflow fans fitted with accidentprevention protective grille; directly coupled motor with builtin thermal cutout and IP 54 protection degree; aerodynamic housing and wing profile blades increase efficiency and decrease noise level. Air heat exchanger Finned coil made with copper pipes and aluminium fins offering a high exchange surface area. Water heat exchanger Shell and tube type, thermally insulated by vapourproof closed cell. Electrical board Switchboard to standards IEC 2041/EN602041, complete with contactor and protection for compressor and fans, phases sequence relay. Main isolator and door interlock safety device. Control The microprocessor controls the unit capacity by timing the compressors and checks the operating alarms with the option of BMS and remote supervision. The high pressure is controlled by transducer. Refrigerant circuit Filter dryer, moistureliquid sight glass, solenoid valve, intercepting valve on the liquid line, thermostatic expansion valve with external equaliser, HP and LP pressure switches, high pressure transducer. Free Cooling circuit Realized by air/water finned coil made with copper pipes and aluminium fins; mixing 3way valve; control system integrated in the microprocessor. Accessories Spring vibration isolation. Modulating fan speed condensing control (standard) Compressor suction intercepting valve Remote control panel Max and min voltage relay. Sequence phases relay.(standard) Clock board. MODBUS interface electronic board LONWORKS interface electronic board Refrigerant gas HP and LP pressure gauges Electromechanical flow switch Air flow separate compressor room 26
27 Technical data Semihermetic Screw Axial fans Shell and tube evaporator RAK.E/FC 802 V 1002 V 1202 V 1402 V 1602 V 1802 V 2002 V 2202 V 2502 V 2802 V ST VERSION Cooling capacity(1) kw 96,2 135,0 176,4 191,1 237,3 264,6 304,5 430,7 476,7 552,3 Total compressors power input(1) kw 39,2 51,6 69,6 76,8 87,4 102,4 113,2 148,4 181,0 219,2 Water flow(1) m3/h 17,9 25,1 32,8 35,5 44,1 49,2 56,6 80,0 88, Evaporator pressure Pn(1) kpa Total air flow m3/h Sound pressure(2) db(a) Free cooling cooling capacity(3) kw 67,0 101,6 112,4 120,8 165,9 182,7 190,1 310,8 324,5 326,6 Compressors type Semihermetic screw Compressors quantity n Indipendent gas circuit n Capacity steps n Fans type Axial Fans quantity n Fans power input kw 3,2 4,2 6,0 5,3 8,0 10,0 10,0 16,0 16,0 16,0 Power supply Maximum absorbed current Starting current V/ph/Hz + T 400/3/50 A 154,0 195,0 218,0 249,0 287,0 336,0 384,0 420,0 453,0 474,0 A 230,0 295,0 427,0 501,0 559,0 599,0 661,0 756,0 799,0 832,0 DESUPERHEATER (DS Equipment) Heat capacity (4) Water flow Pressure drop kw 25,0 35,1 45,9 49,7 61,7 68,8 79,2 112,0 123,9 143,6 m3/h 4,3 6,0 7,9 8,5 10,6 11,8 13,6 19,3 21,3 24,7 kpa Note: (1) Condenser air 35 C Evaporator water IN/OUT 12/ 7 C 30% Glycol (2) Sound pressure measured at 1 m in open field conditions (3) Ambient air 3 C Water inlet 15 C 30% Glycol (4) Water IN/OUT 40/45 C RAK.E/FC 802 V 1002 V 1202 V 1402 V 1602 V 1802 V 2002 V 2202 V 2502 V 2802 V DIMENSIONS AND WEIGHT BASE Solution Lenght (L) Depth (P) Height (H) Shipping weight Dimension drawing mm mm mm Kg
28 RAK.W/FC WATER COOLED WATER CHILLERS WITH FREE COOLING R410A Ecological Gas Solutions I Integrated Versions ST Standard LN Low Noise Equipments AS Standard equipment DS Desuperheater Main features Housing BASE solution: Panels and base in galvanised sheet steel painted with epoxy powder to ensure total weathering resistance. INTE GRATA solution: Base made of painted galvanised steel; panels made of galvanised steel externally coated with plastic (PVC) film and mounted on aluminium profiles to ensure total weathering resistance. Panels are internally lined to reduce the noise level (LN Accessories only). Compressor HERMETIC SCROLL type, complete with thermal protection. Antivibration mountings and oil charge are standard. Water heat exchanger Platetype made of AISI 316 steel complete with water differential pressure switch. Shell covered with closedcell neoprene anticondensate material. Electrical board Switchboard to standards IEC 2041/EN602041, complete with contactor and protection for compressor. Main isolator and door interlock safety device. Control The microprocessor controls the unit capacity by timing the compressors and checks the operating alarms with the possibility to connect to BMS. Refrigerant circuit Filter dryer, moistureliquid sight glass, solenoid valve, intercepting valve on the liquid line, thermostatic expansion valve with external equaliser, HP and LP pressure switches. Water circuit (Integrated): Automatic charging cock with gauge, safety valve, expansion tank, water pump, water tank. Free Cooling circuit Realized by plate exchanger; control system integrated in the microprocessor. Accessories Vibration isolation mountings. Crankcase electrical heater Compressor intercepting valves Remote control panel Max and min voltage relay. Sequence phases relay. Evaporator electrical heater(only base version) Refrigerant gas HP and LP pressure gauges Electromechanical flow switch Recycling water pump Inverter on user pump for constant delta P (recycling pump required) Clock board MODBUS interface electronic board LONWORKS interface electronic board 28
29 Technical data 1 Hermetic compressor Plate condensers Plate evaporator RAK.W/FC 05C1 08C1 10C1 13C1 15C1 ST LN VERSION Cooling capacity(1) kw 12,2 18,2 24,5 30,9 41,2 Total compressors power input(1) kw 4,1 5,8 7,4 9,4 11,8 Water flow(1) m3/h 2,1 3,1 4,2 5,3 7,1 External Pn(1) kpa Condenser water flow(1) m3/h 2,5 3,7 4,9 6,2 8,2 Condenser external Pn(1) kpa Sound pressure Versione ST(2) db(a) Sound pressure Versione LN(2) db(a) Free cooling cooling capacity(3) kw 7,3 10,9 14,7 18,5 24,7 Compressors type Compressors quantity n 1 1 Scroll Indipendent gas circuit n Capacity steps n Power supply Maximum absorbed current (pump excluded) Starting current (pump excluded) Pumps type Pump power input (user) Pump power input (condenser) Pump power input (recirculating) Water tank content V/ph/Hz + T 400/3/50+T A 11,0 17,0 22,0 27,0 32,0 A 66,0 99,0 127,0 167,0 198,0 kw 0,46 0,46 Centrifugal 1,2 1,2 1,2 kw 0,46 0,46 1,2 1,2 1,2 kw 0,46 0,46 0,46 0,65 0,65 L DESUPERHEATER (DS Equipment) Heat capacity (4) Water flow Pressure drop kw 2,2 3,3 4,4 5,6 7,4 m3/h 0,4 0,6 0,8 1,0 1,3 kpa Note: (1) Condenser water with 30% glycol IN/OUT 39/45 C Evaporator water IN/OUT 12/ 7 C (2) Sound pressure measured at 1 m in open field conditions (3) Condenser water with 30% glycol inlet 4 C Evaporator water IN/OUT 10/ 7 C (4) Water IN/OUT 40/45 C DIMENSIONS AND WEIGHT Lenght (L) Depth (P) Height (H) Shipping weight Dimension drawing RAK.W/FC 05C1 08C1 10C1 13C1 15C1 mm mm mm Kg W_1750x820 W_1750x820 W_1750x820 W_1750x820 W_1750x820 29
30 RAK.W/FC WATER COOLED WATER CHILLERS WITH FREE COOLING R410A Ecological Gas Solutions I Integrated Versions ST Standard LN Low Noise Equipments AS Standard equipment DS Desuperheater Main features Housing BASE solution: Panels and base in galvanised sheet steel painted with epoxy powder to ensure total weathering resistance. INTE GRATA solution: Base made of painted galvanised steel; panels made of galvanised steel externally coated with plastic (PVC) film and mounted on aluminium profiles to ensure total weathering resistance. Panels are internally lined to reduce the noise level (LN Accessories only). Compressor HERMETIC SCROLL type, complete with thermal protection. Antivibration mountings and oil charge are standard. Water heat exchanger Platetype made of AISI 316 steel complete with water differential pressure switch. Shell covered with closedcell neoprene anticondensate material. Electrical board Switchboard to standards IEC 2041/EN602041, complete with contactor and protection for compressor. Main isolator and door interlock safety device. Control The microprocessor controls the unit capacity by timing the compressors and checks the operating alarms with the possibility to connect to BMS. Refrigerant circuit Filter dryer, moistureliquid sight glass, solenoid valve, intercepting valve on the liquid line, thermostatic expansion valve with external equaliser, HP and LP pressure switches. Water circuit (Integrated): Automatic charging cock with gauge, safety valve, expansion tank, water pump, water tank. Free Cooling circuit Realized by plate exchanger; control system integrated in the microprocessor. Accessories Vibration isolation mountings. Crankcase electrical heater Compressor intercepting valves Remote control panel Max and min voltage relay. Sequence phases relay. Evaporator electrical heater(only base version) Refrigerant gas HP and LP pressure gauges Electromechanical flow switch Recycling water pump Inverter on user pump for constant delta P (recycling pump required) Clock board MODBUS interface electronic board LONWORKS interface electronic board 30
31 Technical data 2 Hermetic compressors Plate condensers Plate evaporator RAK.W/FC 20C2 26C2 30C2 40C2 50C2 60C2 ST LN VERSION Cooling capacity(1) kw 48,9 61,7 82,3 115,3 147,8 173,3 Total compressors power input(1) kw 14,8 18,8 23,6 32,6 42,0 49,2 Water flow(1) m3/h 8,4 10,6 14,2 19,8 25,4 29,8 External Pn(1) kpa Condenser water flow(1) m3/h 9,9 12,5 16,4 22,9 29,4 34,4 Condenser external Pn(1) kpa Sound pressure Versione ST(2) db(a) Sound pressure Versione LN(2) db(a) Free cooling cooling capacity(3) kw 29,4 37,0 49,4 69,2 88,7 104,0 Compressors type Scroll Compressors quantity n Indipendent gas circuit n Capacity steps n Power supply Maximum absorbed current (pump excluded) Starting current (pump excluded) Pumps type Pump power input (user) Pump power input (condenser) Pump power input (recirculating) Water tank content DESUPERHEATER (DS Equipment) Heat capacity (4) Water flow Pressure drop Note: (1) Condenser water with 30% glycol IN/OUT 39/45 C Evaporator water IN/OUT 12/ 7 C (2) Sound pressure measured at 1 m in open field conditions (3) Condenser water with 30% glycol inlet 4 C Evaporator water IN/OUT 10/ 7 C (4) Water IN/OUT 40/45 C V/ph/Hz + T 400/3/50+T A 44,0 54,0 64,0 82,0 104,0 125,0 A 149,0 194,0 230,0 266,0 324,0 373,0 Centrifugal kw 1,2 1,2 1,2 1,2 2,2 2,2 kw 1,2 2,2 2,2 2,2 4,0 4,0 kw 0,65 0,65 1,2 1,2 1,5 1,5 L kw 8,8 11,1 14,8 20,8 26,6 31,2 m3/h 1,5 1,9 2,5 3,6 4,6 5,4 kpa DIMENSIONS AND WEIGHT Lenght (L) Depth (P) Height (H) Shipping weight Dimension drawing RAK.W/FC 20C2 26C2 30C2 40C2 50C2 60C2 mm mm mm Kg W_2250x820 W_2250x820 W_2580x990 W_2580x990 W_2580x990 W_3520x990 31
32 RAK.W/FC WATER COOLED WATER CHILLERS WITH FREE COOLING R410A Ecological Gas Solutions I Integrated Versions ST Standard LN Low Noise Equipments AS Standard equipment DS Desuperheater Main features Housing BASE solution: Panels and base in galvanised sheet steel painted with epoxy powder to ensure total weathering resistance. INTE GRATA solution: Base made of painted galvanised steel; panels made of galvanised steel externally coated with plastic (PVC) film and mounted on aluminium profiles to ensure total weathering resistance. Panels are internally lined to reduce the noise level (LN Accessories only). Compressor HERMETIC SCROLL type, complete with thermal protection. Antivibration mountings and oil charge are standard. Water heat exchanger Platetype made of AISI 316 steel complete with water differential pressure switch. Shell covered with closedcell neoprene anticondensate material. Electrical board Switchboard to standards IEC 2041/EN602041, complete with contactor and protection for compressor. Main isolator and door interlock safety device. Control The microprocessor controls the unit capacity by timing the compressors and checks the operating alarms with the possibility to connect to BMS. Refrigerant circuit Filter dryer, moistureliquid sight glass, solenoid valve, intercepting valve on the liquid line, thermostatic expansion valve with external equaliser, HP and LP pressure switches. Water circuit (Integrated): Automatic charging cock with gauge, safety valve, expansion tank, water pump, water tank. Free Cooling circuit Realized by plate exchanger; control system integrated in the microprocessor. Accessories Vibration isolation mountings. Crankcase electrical heater Compressor intercepting valves Remote control panel Max and min voltage relay. Sequence phases relay. Evaporator electrical heater(only base version) Refrigerant gas HP and LP pressure gauges Electromechanical flow switch Recycling water pump Inverter on user pump for constant delta P (recycling pump required) Clock board MODBUS interface electronic board LONWORKS interface electronic board 32
33 Technical data 4 Hermetic compressors Plate condensers Plate evaporator RAK.W/FC 70C4 80C4 90C4 100C4 110C4 120C4 ST LN VERSION Cooling capacity(1) kw 200,8 230,6 263,1 296,1 321,1 346,5 Total compressors power input(1) kw 56,6 65,2 74,6 84,2 91,2 98,8 Water flow(1) m3/h 34,5 39,7 45,3 50,9 55,2 59,6 External Pn(1) kpa Condenser water flow(1) m3/h 39,8 45,8 52,3 58,9 63,8 68,9 Condenser external Pn(1) kpa Sound pressure Versione ST(2) db(a) Sound pressure Versione LN(2) db(a) Free cooling cooling capacity(3) kw 120,5 138,3 157,9 177,7 192,7 207,9 Compressors type Scroll Compressors quantity n Indipendent gas circuit n Capacity steps n Power supply Maximum absorbed current (pump excluded) Starting current (pump excluded) Pumps type Pump power input (user) Pump power input (condenser) Pump power input (recirculating) Water tank content V/ph/Hz + T 400/3/50+T A 146,0 164,0 186,0 208,0 229,0 250,0 A 330,0 348,0 406,0 428,0 477,0 498,0 Centrifugal kw 2,2 4,0 4,0 4,0 5,5 5,5 kw 4,0 4,0 4,0 5,5 5,5 5,5 kw 1,5 1,5 3,0 3,0 3,0 3,0 L DESUPERHEATER (DS Equipment) Heat capacity (4) Water flow Pressure drop kw 36,1 41,5 47,4 53,3 57,8 62,4 m3/h 6,2 7,1 8,1 9,2 9,9 10,7 kpa Note: (1) Condenser water with 30% glycol IN/OUT 39/45 C Evaporator water IN/OUT 12/ 7 C (2) Sound pressure measured at 1 m in open field conditions (3) Condenser water with 30% glycol inlet 4 C Evaporator water IN/OUT 10/ 7 C (4) Water IN/OUT 40/45 C DIMENSIONS AND WEIGHT Lenght (L) Depth (P) Height (H) Shipping weight Dimension drawing RAK.W/FC 70C4 80C4 90C4 100C4 110C4 120C4 mm mm mm Kg W_3800x1150 W_3800x1150 W_3800x1150 W_3800x1150 W_3800x1150 W_3800x
34
35 Axial fans air cooled chillers and heat pumps
36 RAK.E AIR COOLED WATER CHILLERS R407C Ecological Gas Solutions B Base I Integrated Versions ST Standard LN Low Noise Equipments AS Standard equipment DS Desuperheater HR Total heat recovery BT Fluid low temperature Main features Housing Base made of painted galvanised steel; panels made of galvanised steel externally coated with plastic (PVC) film and mounted on aluminium profiles to ensure total weathering resistance. Panels are internally lined to reduce the noise level (LN Accessories only). Compressor HERMETIC SCROLL type, complete with thermal protection. Antivibration mountings and oil charge are standard. Fan Low speed, axialflow fans fitted with accidentprevention protective grille; directly coupled motor with builtin thermal cutout and IP 54 protection degree; aerodynamic housing and wing profile blades increase efficiency and decrease noise level. Air heat exchanger Finned coil made with copper pipes and aluminium fins offering a high exchange surface area. Water heat exchanger INTEGRATED solution: NOFROST type: copper tubes in a plastic pipe fitted into a steel tank with shell covered with closedcell neoprene anticondensate material; complete with water differential pressure switch. BASE solution: platetype made of AISI 316 steel complete with water differential pressure switch. Shell covered with closedcell neoprene anticondensate material. Electrical board Switchboard to standards IEC 2041/EN602041, complete with contactor and protection for compressor and fans. Main isolator and door interlock safety device. Control The microprocessor controls the unit capacity by timing the compressors and checks the operating alarms with the possibility to connect to BMS. Refrigerant circuit Filter dryer, moistureliquid sight glass, solenoid valve, intercepting valve on the liquid line, thermostatic expansion valve with external equaliser, HP and LP pressure switches. Water circuit (Integrated): Automatic charging cock with gauge, safety valve, expansion tank, water pump, water tank. Accessories Vibration isolation mountings. Modulating fan speed condensing control ON/OFF Fan condensing control (5 C) (standard) Crankcase electrical heater Compressor intercepting valves Remote control panel Sequence phases relay. Evaporator electrical heater(only base version) Refrigerant gas HP and LP pressure gauges Electromechanical flow switch Pumping group, 1 pump. Automatic water filling valve (closed circuit) Air flow separate compressor room(standard) Coil protection grille.(standard) 36
37 Technical data Hermetic Axial fans No Frost evaporator Plate evaporator RAK.E m006 E m008 E t006 E t008 E 013 E 017 E 020 E 025 E 030 E 035 E 040 E ST VERSION Cooling capacity(1) kw 5,80 8 5, ,7 16,8 19,3 23,1 27, ,2 Total compressors power input(1) kw 2,2 3,0 2,2 3,0 4,4 5,9 6,7 8,0 9,0 11,4 13,9 Water flow(1) m3/h 1 1,40 1 1,40 2,20 2,90 3,30 4 4,70 5,70 7 External Pn(1) kpa Total air flow m3/h Sound pressure(2) db(a) LN VERSION Cooling capacity(1) kw 5,60 7,70 5,60 7,70 12,3 16,2 18,5 22,3 26,2 31,9 38,8 Total compressors power input(1) kw 2,3 3,1 2,3 3,1 4,5 6,1 6,9 8,2 9,3 11,7 14,3 Water flow(1) m3/h 0,95 1,30 0,95 1,30 2,10 2,80 3,20 3,80 4,50 5,50 6,70 External Pn(1) kpa Total air flow m3/h Sound pressure(2) db(a) Compressors type Compressors quantity n Scroll Indipendent gas circuit n Capacity steps n Fans type Fans quantity n Axial Fans power input kw 0,12 0,20 0,12 0,20 0,33 0,63 0,63 0,65 1,0 1,0 2,0 Power supply Maximum absorbed current (pump excluded) Starting current (pump excluded) V/ph/Hz + T 230/1/50 400/3+N/50 A 14,7 16,5 4,6 7,3 10,8 13,8 16,3 21,3 24,5 29,5 34,7 A 88,0 96,0 24,4 46,3 50,8 47,8 102,3 124,3 129,5 169,5 200,7 INTEGRATED SOLUTION Pump type Pump power input Water tank content DESUPERHEATER (DS Equipment) Heat capacity (3) Water flow Pressure drop TOTAL HEAT RECOVERY (HR Equipment) Heat capacity (4) Water flow Pressure drop Centrifugal kw 0,37 0,37 0,37 0,37 0,37 0,37 0,37 0,37 0,37 0,55 0,55 L kw 1,6 2,2 1,6 2,2 3,5 4,9 5,3 6,2 7,0 9,1 11,1 m3/h 0,3 0,4 0,3 0,4 0,6 0,8 0,9 1,1 1,2 1,6 1,9 kpa kw 8,0 11,0 8,0 11,0 17,1 22,7 26,0 31,1 36,1 44,4 54,1 m3/h 1,4 1,9 1,4 1,9 2,9 3,9 4,5 5,3 6,2 7,6 9,3 kpa Note: (1) Condenser air 35 C Evaporator water IN/OUT 12/ 7 C (2) Sound pressure measured at 1 m in open field conditions (3) Water IN/OUT 40/45 C Data relating to the pumps are referred to the Integrated Solution DIMENSIONS AND WEIGHT BASE Solution Lenght (L) Depth (P) Height (H) Shipping weight Dimension drawing RAK.E m006 E m008 E t006 E t008 E 013 E 017 E 020 E 025 E 030 E 035 E 040 E mm mm mm Kg E_830x650 E_830x650 E_830x650 E_830x650 E_980x800 E_980x800 E_980x800 E_1280x990 E_1280x990 E_1280x990 E_1280x990 DIMENSIONS AND WEIGHT INTEGRATED Solution Lenght (L) mm Depth (P) mm Height (H) mm Shipping weight Kg Dimension drawing E_830x650 E_830x650 E_830x650 E_830x650 E_980x800 E_980x800 E_980x800 E_1280x990 E_1280x990 E_1280x990 E_1280x990 37
38 RAK.E AIR COOLED WATER CHILLERS R407C Ecological Gas Solutions B Base I Integrated Versions ST Standard LN Low Noise Equipments AS Standard equipment DS Desuperheater HR Total heat recovery BT Fluid low temperature Main features Housing Base made of painted galvanised steel; panels made of galvanised steel externally coated with plastic (PVC) film and mounted on aluminium profiles to ensure total weathering resistance. Panels are internally lined to reduce the noise level (LN Accessories only). Compressor HERMETIC SCROLL type, complete with thermal protection. Antivibration mountings and oil charge are standard. Fan Low speed, axialflow fans fitted with accidentprevention protective grille; directly coupled motor with builtin thermal cutout and IP 54 protection degree; aerodynamic housing and wing profile blades increase efficiency and decrease noise level. Air heat exchanger Finned coil made with copper pipes and aluminium fins offering a high exchange surface area. Water heat exchanger INTEGRATED solution: NOFROST type: copper tubes in a plastic pipe fitted into a steel tank with shell covered with closedcell neoprene anticondensate material; complete with water differential pressure switch. BASE solution: platetype made of AISI 316 steel complete with water differential pressure switch. Shell covered with closedcell neoprene anticondensate material. Electrical board Switchboard to standards IEC 2041/EN602041, complete with contactor and protection for compressor and fans. Main isolator and door interlock safety device. Control The microprocessor controls the unit capacity by timing the compressors and checks the operating alarms with the possibility to connect to BMS. Refrigerant circuit Filter dryer, moistureliquid sight glass, solenoid valve, intercepting valve on the liquid line, thermostatic expansion valve with external equaliser, HP and LP pressure switches. Water circuit (IntegratED): Automatic charging cock with gauge, safety valve, expansion tank, water pump, water tank. Accessories Vibration isolation mountings. Modulating fan speed condensing control ON/OFF Fan condensing control (5 C) (standard) Crankcase electrical heater Compressor intercepting valves Remote control panel Max and min voltage relay. Sequence phases relay. Evaporator electrical heater(only base version) Refrigerant gas HP and LP pressure gauges Total heat recovery 100% (HR equipments) Electromechanical flow switch Pumping group, 1 pump. Additional standby water pump Automatic water filling valve (closed circuit) Air flow separate compressor room(standard) Coil protection grille.(standard) 38
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