Assembly tools. ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
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1 192 ssembly tools
2 TC products 194 Hardmetric products 198 ccessories 204 DIN products 206 ccessories 212 PC/104, PC/104-Plus 214 VarPol connectors 214 Power terminals 216 Other tools 218 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 193
3 TC products Press-fit tool MC + dvancedtc Signal W21 Dimensions in in mm mm dvancedtc Power male connector Male connector W1 dvancedtc Power female connector Female connector W1 194 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
4 TC products Support tool dvancedtc Signal + MC + with/without peg W dvancedtc Power male/female connector Male connector W1 Female connector W1 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 195
5 TC products Press-fit tool MicroTC Signal MC MicroTC MC W Power module output MicroTC Power W ackplane connector MicroTC Power W1 196 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
6 TC products Support tool MicroTC Signal MC MicroTC MC W Power module output MicroTC Power W ackplane connector MicroTC Power W1 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 197
7 Hardmetric products Press-fit tool hm 2.0 male connector Dimension Dimension W25 D W hm 2.0 male connector Dimension Dimension W W W19 DE W ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
8 Hardmetric products Support tool 35 hm 2.0 male connector Dimension Dimension W25 D W W W W19 DE W25 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 199
9 Hardmetric products Press-fit tool hm 2.0 male connector Dimension Dimension W W W19 E W hm 2.0 accessory male connector + 22 (cpci) W hm 2.0 male connector Dimension C W11 F W ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
10 Hardmetric products Support tool 35 hm 2.0 male connector Dimension Dimension W W W19 E W25 C W11 F W (cpci) W47 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 201
11 Hardmetric products Press-fit tool 64.5 hm 2.0 female connector fl at rock Dimension Dimension W W W W W W W19 C W11 D W25 E W25 DE W25 F W (cpci) W47 hm 2.0 male connector Dimension Dimension W W W W W W W119 C W111 D W125 E W125 DE W125 F W (cpci) W ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
12 Hardmetric products Support tool 35 hm 2.0 female connector Dimension Dimension W W W W W W W19 C W11 D W25/1 E W25/1 DE W25 F W11/ (cpci) W47 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 203
13 ccessories 50x2= Modular hm 2.0 support tool W ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
14 ccessories hm 2.0 extruding tool Insertion tool for male connector coding Removal tool/shroud hm 2.0 male connector Single-pin insertion tool Removal tool shroud Insertion tool for male connector coding hm 2.0 repair kit Contents of the kit,, C, D W1 C, D W2 C hm 2.0 extruding tool D hm 2.0 male connector single-pin/insertion tool ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 205
15 DIN products Press-fit tool DIN male connector Dimension Dimension / / C C/ C/ DIN male connector Dimension Dimension R R/ R/ ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
16 DIN products Support tool DIN male connector Dimension Dimension / / C C/ C/ DIN male connector Dimension Dimension R R/ R/ ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 207
17 DIN products Press-fit tool 73.5 DIN female connector Dimension Dimension * Note /2* * Only for connector 102-x ** Only for connector 104-x /3* C** C/2** C/3** D E F F low profi le G G low profi le VME switching connector Switching connector across rows DIN female connector * W1 Note C** W1 * Only for connector 302-x ** Only for connector 304-x C/2** W1 C/3** W1 VME 64x W1 208 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
18 DIN products Support tool DIN female connector Dimension Dimension / / C and switching connector C/ C/ D E F F low profi le G G low profi le VME 64x DIN female connector W W W W W W W10 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 209
19 DIN products Press-fit tool DIN female connector Dimension Dimension R R/ R/ DIN male connector insert block for fl at rock Dimension Dimension C C/ C/ DIN female connector insert block for fl at rock Dimension Dimension R R/ R/ ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
20 DIN products Support tool DIN female connector Dimension Dimension R R/ R/ ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 211
21 ccessories DIN disassembly support tool /C female connector R male connector D female connector F low profi le female connector E female connector DIN extruding tool single contacts male connector 0.6 x DIN extruding tool contacts male and female connector Short contacts /C female connector, R male connector D/E female connector F low profi le female connector ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
22 ccessories DIN insertion tool single contacts female connector * Note C** * Only for connector 302-x ** Only for connector 304-x R D E F low profi le DIN female connector ejector tool 1/ / / DIN keying pliers and C ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 213
23 PC/104, PC/104-Plus, VarPol connector Press-fit tool PC/104, PC/104-Plus, VarPol female connector PC W1 PC/104-Plus W3 VarPol 1-, 2-row PC/104-Plus straight pin header 2 mm grid W1 X= (contacts+1)x Straight, 1-row VarPol pin header xx fl at rock insert 2-row: xx 3-row: xx Straight, 2-row xx Note Straight, 3-row xx xx = no. of contacts of connector per row ngled, 1-row xx ngled, 2-row xx ngled, 3-row xx 214 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
24 PC/104, PC/104-Plus, VarPol connector Support tool PC/104, PC/104-Plus female connector PC/ W1 PC/104-Plus W VarPol female connector and VarPol pin header 1-row row ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 215
25 Power terminals Press-fit tool Power terminal Grid 5.08 x 7.62 Part No xxxx Part No xxxx Grid 5.08 x Part No xx Part No xx Part No xx Part No xx lade connector lade connector ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
26 Power terminals Support tool Universal support tool grid 2.54 mm Modular W1 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 217
27 Other tool lignment tool lignment tool Rotary tool holder Rotary tool holder W1 218 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
28 Other tool Quick release tool holder Quick release tool holder Tool adapter T-unit ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 219
29 ssembly machines The perfect supplement In order to ensure that we offer perfect solutions from one source, we also supply suitable assembly machines for press-fit connectors. You can choose various highly efficient solutions from manual production all the way to complete automated processes. ept assembly machines y supplementing the ept connectors with suitable ept assembly machines and the associated ept tools, you will receive an all-in-one system solution from one source. The advantages are obvious: the design of the connectors, press-fit zone, assembly tools and the process and machine are perfectly matched to each other. This results in a considerable reduction of the process costs and thus the reduction of the "Total Cost of Ownership" (TCO). Practical experience has shown that a fast amortization of the investment within a few months is possible. nother important advantage is the increased quality and thus increased reliability of the electrical connections. From manual to serial production We offer the right assembly machine for any application For the production of small and pilot series, manual workstations with manual lift with or without pneumatic support (HKP 16 or HKP 20) are the preferred choice. For more sophisticated applications, the manual workstation HKP 35 can be used. This assembly machine offers many expansion options depending on your requirements, e. g. a free-moving XY bench or the monitoring of the press-fit force by a PC controlled programmable electronic force-displacement monitoring. database for recorded data permits simple documentation of the press-fit processes. Furthermore, the HKP 35 can be expanded to create a complete workstation where the required connectors and printed circuit boards as well as the press-fit tools are stored and readily provided. For large serial production, the PEM100 has already been proven in the market. This modular system permits fully automatic press-fit process of pre-loaded printed circuit boards, the upper and lower die can be vertically traversed along the Z axis, the XY bench can program controlled traversed along both horizontal axes. The customer's benefits are obvious: idirectional printed circuit board transport is possible, thus "inline-capable" Fully automatic production, including loading and unloading of printed circuit boards, automatic tool change, monitoring of the press-fit force High production capacity of up to 1000 press-fit connectors per hour Quick conversion to new product series by means of simple program and tool change Connectors can be pressed in on both sides of the board Modular configuration and retrofitting are possible Remote maintenance is possible Let us know the demand of your machine Together, we analyze your requirements and configure the ideal assembly machine for you. You will benefit from the experience of our specialists gained in many realized projects. s one of the few connector manufacturers we can offer you the whole range of services from one source, we have the comprehensive expertise, the right tools and selected partners. y combining connectors, the assembly machine and tools we can offer optimum technical, schedule-based, and economical results for you. HKP ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I
30 ssembly machines PC size Suitable for Machine type Insertion force Insertion force Max. (mm) monitoring Modules ackplanes Pilot and small series Repair Large series 16 kn 400 x 300 X X X X HKP kn 500 x 300 X X X X HKP kn 500 x 300 Optional pneumatic force deactivation or PC control X X X X HKP kn (optionally 80 kn) 600 x 800 X X X X PEM 100 ept GmbH & Co. KG I Phone +49 (0) / I Fax +49 (0) / I sales@ept.de I 221
Connectors according to IEC 61076-4-101
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