Pipe fittings plant in Kolpino, Leningrad Regions

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2 Pipe fittings plant in Kolpino, Leningrad Regions ROOST Group of companies is a fast growing association with a long history. Synergy of the ROOST Group companies gives an opportunity to keep leading positions in the market of hi-tech pipe fittings production. One of the priority areas of the Group s companies is the participation in import substitution programs. In 1995 the parent enterprise of the Group CJSC ROOST-95 was established. It is the leading company in development and manufacturing of control valves and pressure controllers. Availability of their own design office enabled the company to master manufacturing of high-quality products with characteristics similar to imported analogs. Creation of own foundry production facility allowed manufacturing from materials not previously used at Russian production enterprises. 2

3 performance indicators number of EmpLoyEEs over 600 people, including production staff 379 people, technical and engineering employees 232 people. production areas 12,5 Ha 3

4 performance indicators planned capacity of the plant 20,000 items. EXport is 30% of total output. annual gain in production is 20%. 4

5 performance indicators annual sales over 3 billion rubles 5

6 List of main shops # Shop 1 Foundry shop 2 Machining shop 3 Painting shop 4 Assembly shop 5 Machining shop 6 Electroplating shop 7 Stamping shop 8 Machining shop 9 Testing laboratory 6

7 Foundry shop No.1 Equipment layout 7

8 Foundry shop No.1 List of Equipment Smelting unit ИСТ OA/320 Automatic core unit KS-12-33BA; Sand mixer СМ-5; Sand mixer СМ-20; Sand mixer CS20N; Vibrating table СТ1200; Vibrating table СТ600; Vibrating table СТ900; Live-roller bed; Overhead crane, lifting capacity 5 t; Overhead manipulator; Mold painting unit FA Т; Mold knockout unit and sand grinding unit FA Т; Filter-ventilation unit FAT; Shot-blasting chamber 2Р887; Band-sawing machine Jupiter Band-sawing machine Н-5050; Band-sawing machine Н-750; Shot-blasting chamber 4283%; Molding sand storages, transportation and regeneration system FA Т; Filter-ventilation unit for shot-blasting chambers 2Р887 and 4283%; Heating furnaces ПВП 3000; Overhead crane, lifting capacity 3 t.; Heat exchanger FА Т; Belt-finishing machine; Polishing machine; Exhaust hood; Finishing machine with abrasive wheels. Centrifugal casting and electroslag technologies have been mastered. Vacuum-film molding technology is being introduced. 8

9 Machining shops No.2 and 5 Equipment layout Shop No.2 9

10 Machining shop No. 2 List of equipment Tool department: Locksmith section: Hydraulic press; General-purpose machine 2H125 (2 pcs.); Vertical drilling machine 2C132; Drilling machine 2Л53; Milling section: Milling machine ALG (2 pcs.); Horizontal knee mill 6Т82; Vertical knee mill 6М12П; Turning shop; Screw-cutting lathe SAMAT; Screw-cutting lathe 16к20; Universal lathe ИЖ; Erosion section: Electrical discharge machine EDM ZNC-430; Grinding section: Surface-grinding machine 3Д722; Grinding machine Орша-4080; Grinding machine 3К127; Circular grinding machine ВШ-152РВ; High-precision internal grinding machine ЗМ225; Internal end-grinding machine ЗМ227ВФ2; Blanc section: 5-axis pattern-milling machine Gredadiva; Automatic band-saw Zeus (2 pcs.); Automatic band-saw HERCULES; Machining section: Screw-cutting lathe PT21003 (2 pcs.); Engine lathe 1A64 (3 pcs.); Screw-cutting lathe 16К40; Screw-cutting lathe 16К20 (8 pcs.); Screw-cutting lathe Samat 400 (5 pcs.); Universal milling machine INTOS 32; NC universal centre-type turning machine MASTURN; NC semi-automatic chucker 1П756ДФЗ (2 pcs.); NC chuck-and-сentre lathe 16К20ФЗ (10 pcs.); Universal gear-milling machine 5к324А; Slotting machine 7А420; Lathe Pitler; Capstan lathe 1К341 (2 pcs.); Roll-threading machine UPWS-25: (2 pcs.); Bench-lathe ТН; Milling machine FW40 (2 pcs.); Vertical milling machine 6М12П (6 pcs.); Milling mac machine 6Т82; Станок консольно-фрезерный 6P11; Screw-cutting lathe 16А20Ф3; Coordinate boring machine 244ОСФ4; Lathe machining centre VICTOR VT26/60; Heat-treatment section: Furnace(5 pcs.); Nitride hardening furnace; HFC selective hardening unit; Bath; Welding and plasma-jet hard-facing section: Argon-arc units of MATRIX series (3 pcs.); Automatic welding machine DIGITAL 460; PCM furnace; PVP furnace; Plasmatron Plazma-Master PF-25C (2 pcs.); Section of rubber technical goods and plastics: Automatic thermoplast (5 pcs.); Furnace (2 pcs.); Heat press machine (3 pcs.). 10

11 machining shop no.5 List of equipment Lathe machining centre QUICKTECH ТТ-42; Lathe machining centre QUICKTECH GT4-42; Radial sealing machine Seal Maker SML 500; Lathe / milling machining centre VICTOR VTplus-15 (10 pcs.); Lathe machining centre VICTOR VT16/20; Lathe machining centre VICTOR VT26/60 (4 pcs.); Milling machining centre FNGJ; Lathe machining centre OKUMA 300; Lathe machining centre OKUMA LB 200 W; Lathe machining centre MAS Kovosit S50; Lathe machining centre MAS Kovosit S42; Lathe machining centre MAS Kovosit S80i; Lathe machining centre MAS Kovosit S80; Lathe / milling machining centre MAS Kovosit V55 (3 pcs.); Milling machining centre MAS Kovosit MCV; Rolling machine ROOST. 11

12 paining shop no.3 List of equipment Drying chambers (5 pcs.); Powder coating chambers (3 pcs.); Chambers for high-bake enamel application (2 pcs.). Planned facilities: Section for application of factory anticorrosion coating on buried-service valves (Biurs, etc.) 12

13 Assembly shop No. 4 List of equipment Testing equipment: Strength/density pneumatic test bench ROOST (3 pcs. ); Hermetic seal pneumatic test bench ROOST (horizontal) (3 pcs.); Strength/density and hermetic seal hydraulic/ pneumatic test bench ПКТБА (vertical) (3 pcs.); Hydraulic test bench for valve throughput and flow characteristics ROOST (1 pc.); Endurance test bench for pneumatic drives and electric-pneumatic controls ROOST (3 pcs.); Endurance test bench for rack-and-pinion drives of 900 series valves ROOST (1 pc.); Pneumatic test bench for instrument throughput capacity ROOST (1 pc.); Climatic test bench(1 pc.); Vibration test bench(1 pc.); Assembly equipment: Hydraulic station for thread joints HYTORC (3 pcs.) Pneumatic tool for thread joints BOSH (20 pcs.) Automatic 3D-Mater electric pipe bender БМК (1 pc.) Semi-automatic electric pipe bender RIDGID (2 pcs.) Pressure equipment (4 pcs.) Vertical grinding machine ROOST (2 pcs.) Vertical drilling machine (4 pcs.) Winding machine (2 pcs.) Marking machine (1 pc.) 13

14 ELEctropLating shop no.6 List of equipment The electroplating shop includes equipment for the following processes: Anodization; Galvanization; Nickel-plating; in combination with treatment facilities, according to SanPiN requirements. 14

15 ШТАМПОВОЧНЫЙ ЦЕХ 7 Планировка схемы размещения оборудования 15

16 Stamping shop No. 7 List of equipment Mechanical press DIRINLER model CDCS 2500 Р81 (2012); Rated capacity kn; Vertical drilling machine; Vertical drilling machine 2Н135; Vertical drilling machine 2Н135; Hydraulic press ДВ2428; Rated capacity kn; Mechanical press; Rated capacity kn; Mechanical press TUMMLER; Rated capacity kn; Mechanical press HILNN&LORENZ U/E 1/6; Rated capacity kn; Mechanical press К-115А ; Rated capacity - 50 kn; Pneumatic-mechanical press КД2128Е; Rated capacity kn; Pneumatic-mechanical press КД2328К; Rated capacity kn; Mechanical press К-116Б; Rated capacity kn; Mechanical press П5-25; Rated capacity kn; Mechanical press; Rated capacity - 50 kn; Screw-cutting lathe 1К62; Screw-cutting lathe 1К62; Sheet metal crank shears Н-475; Hydraulic shearing press Compact 40; Sheet metal crank shears НА

17 Machining shop No.8 Equipment layout 17

18 machining shop no.8 List of equipment Turning-and-boring lathe 1516Ф1; Turning-and-boring lathe 1512; Turning-and-boring lathes 1А516МФ3; Vertical lathe Victor Vturn- V760; Radial drilling machine2м55 (2 pcs.); Horizontal boring machine HECKERT UNION BFT110\6; Horizontal milling machine Victor Vcenter-H630 (2 pcs.); Milling machine MH 800; Horizontal machining center ИС800ПМФ (5 pcs.); Electric steam generator ЭПГ-150 (2 pcs.). 18

19 testing Laboratory List of equipment State-of-the-art equipment and qualified personnel of the foundry and machining laboratory of CJSC ROOST-95 ensure conduction of the following studies: Spectral analysis of metal samples. Analyzed elements: Fe, Ni, Cr, Mo, Al, Cu, Ti, Nb, V, W, Co, Mg, Mn, Zn, Si, C, S, P; Mechanical properties of metal samples. Determined parameters: sт, sв, d, y per GOST ; KCU per GOST ; Intergranular corrosion resistance (ICR). Studies are carried out according to GOST ; Studies of XTC molding sand properties. Determination of mixture strength and gas permeability mixture; Climatic test bench; Vibration test bench. 19

20 Social responsibility Children s orthodox sports and patriotic club «Peresvet» (Karavanny village, Orenburg Region) 20

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