ITW Ransburg Table of Contents
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1 ITW Table of Contents Electrostatic Spray Guns-Accessories Portable Electrostatic Spray Gun System... 2 No. 2 Process Electrostatic Hand Gun... 3 Spare Parts and Accessories
2 Aviator Portable Electrostatic Spray Gun System The ITW AVIATOR Electrostatic Spray Gun System, which meets Class 1, Division 1 requirements, provides all the advantages of electrostatic finishing, combined with the benefits you need most; low air consumption, proven reliability, portability, an ergonomically-designed spray gun and a top quality finish. Applications This system is ideal for applications requiring portability: Off-site finishing Remote location finishing Heavy equipment, construction applications Larger applications, such as trains, trams and aviation Structural steel System Features This system is easy for operators to handle and features the following: Built-in cascade circuitry for maximum tip voltage Adjustable voltage for a wide range of settings No rotating parts in the gun which eliminates long term vibration effects Low air consumption Transformable from electrostatic air spray to HVLP spray Wide variety of tips for every application System Benefits Low overall investment cost -- spare guns are interchangeable and affordable Comfortable and easy to handle Superior finish quality - proven in the automotive industry and now available for heavy equipment and larger applications Compatible with solvent based or water based materials Quiet, smooth operation Gun Specifications REA 70 REA 90 REM Atomization Air Spray/HVLP Air Spray/HVLP Air-Assisted Airless Length 9.5 (24 cm) 11 (28 cm) 10 (25.4 cm) Weight 29.8 oz. (845 g) 30 oz. (851 g) 32.8 oz. (930 g) Coating Material Solvent Solvent or Solvent Waterbase Cable Length 36 standard 36 standard 36 standard Operating Pressures Air psi psi 100 psi (6.8 bar) (6.8 bar) (6.8 bar) Fluid psi psi 1500 psi (6.8 bar) (6.8 bar) (102 bar) Tip Voltage 0-65 kv max kv max kv max. Maximum Current 120 micro amp 90 micro amp 120 micro amp A max. A max. (solvent) A max. 140 micro amp (water) Fluid Delivery: 1,000 cc/min.max.1,000 cc/min.max.1,000 cc/min.max. Control Unit Specifications Weight: 10 lbs (4.5 kg) Length: 15 (37.7 cm) Width: 4 (10.4 cm) Depth: 4 (10.4 cm) Maximum Air Pressure: 100 psig (6.8 bar) Minimum Air Pressure 50 psig (3.4 bar) Maximum Output Voltage: 10 v RMS Maximum Output Current: 1.2 amps RMS Explosion Proof: FM approved for use in Class I Division I locations (NEC 500) Maximum Cable Length: 100 (32.7 m) Options: 36, 50, 75 and 100 Hose/Cable Assemblies Spare Parts Kit Soft Parts Kit Repair Parts Kit HVLP Transformable Kit (REA 70 & REA 90 only) Air Caps and Fluid Nozzles Push/Pull Fan Control Locking Fan Control Two and Four-Finger Trigger Available Accessories: Coiled Fluid Tubes for Conductive Solvent Coatings Quick Disconnects Swivel Fittings Whip Hoses Recirculating Fittings Gun and Paint Testers 79
3 No. 2 Process Electrostatic Hand Gun Highly Efficient ITW became the inventors of on-site painting with the development of the No. 2 Process Handgun which is still the most efficient manual spray painting device available today. Coating materials are atomized without compressed air or hydraulic pressure. The No. 2 uses only the electrostatic force generated by the power supply to atomize the paint. Overspray is nonexistent. Due to its high transfer efficiency, the No. 2 Process Handgun enables spray painting in many instances where it would be otherwise impossible: on-site refinishing of furniture and the painting of large and small products where overspray cannot be tolerated. It is the only cost effective means to apply certain very expensive coatings. Rod, tubular, and wire goods may be uniformly painted from one side only. Due to its characteristic of pure electrostatic atomization, the No. 2 Handgun virtually eliminates overspray drift and waste. In fact, control of overspray is so effective, paint mileage increases dramatically. Paint transfer efficiencies in the 95% range are realistically achievable. Standard Systems Include: No. 2 Gun with 25' high voltage cable and bell Power supply Fluid hose Bell cleaning safety can Additional items for unit with air motor: Air hose Air motor line oiler Air regulator and gauge Specifications: Operating Voltage: 100kV Input Voltage: 115/230 volt, 50/60 Hz. Power Consumption: 75 watts (max.) Air Consumption: 2 CFM (air motor version) Max. Fluid Pressure: 50 psi (3.5 bar) Tip Voltage: 100 kv max. Short Circuit Current: Microamperes DC (measured at the bell atomizer) Gun Length: 20" (50.8") Gun Weight: 56 oz. (1,588 grams) Optional Hoses and Cable Lengths: 36', 50', 75', 100' Fluid Supply Requirements: Paint must be supplied at low, controlled pressures. As pressures in the 3-5 psi ( bar) maximum pressure pot with a gauge of psi ( ) bar maximum scale is recommended. A large extra sensitive diaphragm regulator should be used. Safety The No. 2 Process unit was designed with safety in mind. The high voltage is supplied at low amperage. Resistive electrical circuitry results in zero voltage at the bell atomizer if any grounded article touches the bell. Voltage is automatically reinstated as the gun is moved away from the grounded article. 80
4 Spare Parts and Accessories Electrostatic Spray Guns-Accessories Safety Equipment Conductive Gloves Leg Grounding Strap Adjustable Grouning Strap Ankle Grounding Strap Gun Hanger Grounding Clamp Solvent/Cleaning Can Gun Maintenance LKIT REA III & REA 90 Hand Gun LKIT REA IV & REA 70 Hand Gun LKIT REA 70 & REA 90 Automatic Gun LKIT REA III Automatic Gun REA 9000 Gun, Trigger & Dump Valve LKIT REM Hand & Automatic Gun REH Hand Gun No. 2 Process Gun Waterborne Equipment LAQU Gallon AquaTank (30 liter) LAQU Gallon AquaTank (10 liter) LAQU5010-A 2 Gallon AquaTank with LAQU5030-A 5 Gallon AquaTank with Isolation Stand Waterborne Hose Conversion Kits XX* Hose 3/16 ID XX* Hose 1/4 ID Metallic Equipment/Coiled Fluid Tube For REA IV & REA ID ID ID For REA III & REA ID ID ID For REA III, REA 70 & REA ID ID ID LKIT REA III, IV, 70 & 90 Hand Gun LKIT REA III, 70 & 90 Automatic Gun LKIT REM Automatic & Hand gun REH Hand Gun Dielectric Grease Multi-Purpose Wrench (3 in 1 Tool) Tubular Spanner Wrench HVLP Equipment HVLP Conversion Kit (air spray to HVLP.055) Conversion Kit (HVLP to air spray) HVLP Air Cap Atomizer Test Kit 81
5 Spare Parts and Accessories (cont ) Waterborne Equipment LAQU Gallon AquaTank (30 liter) LAQU Gallon AquaTank (10 liter) LAQU5010-A 2 Gallon AquaTank with LAQU5030-A 5 Gallon AquaTank with Isolation Stand Waterborne Hose Conversion Kits XX* Hose 3/16 ID XX* Hose 1/4 ID Metallic Equipment/Coiled Fluid Tube For REA IV & REA ID ID ID For REA III & REA ID ID ID For REA III, REA 70 & REA ID ID ID Ergonomic Equipment Two-Finger Trigger Four-Finger Trigger Trigger Spring, 66% Trigger Spring 75% Superflex Cables for LREA4002-xx* REA IV LREA4003-xx* REA III & REA 111A xx* No. 2 Gun Air Assisted Airless Equipment Fluid Swivel Whip Hose Nozzle Seat/Valve Housing REM Round Pattern Nozzle Kits LREM cc/min LREM cc/min LREM cc/min LREM cc/min LREM cc/min LREM cc/min Miscellaneous Conductive Gloves Gun Hanger (to safely secure gun from damange to electrode) Dielectric Grease Multi-Purpose Wrench (3 in 1 tool) Rod, Push Wrench REA Push/Pull Fan Control LA0041 Automatic Gun Stand, Stationary Equipment Covers GC-100-K5 REA/REM Hand Gun Covers K5 REA/REM Automatic K5 No K5 REA 9000 Automatic K3 Aviator Covers (control unit) Aerobell Accessories LSMM K5 Aerobell Tyvek Covers AER4019 Aerobell 33 Air Bearing Rebuild Kit LKIT007 Aerobell 33 Fluid Valve O-Ring Kit LSMM Aerobell Strap Wrench EMF-438 Aerobell Spanner Tool Aerobell Poppet Tool RPM-419 Aerobell Shroud Wrench AER mm Bell Cup Assembly AER mm Bell Cup Assembly Turbodisk Accessories LSMM K5 Tyvek Cover N 6 Conical Disk, Serrated, 15 o N 9 Conical Disk, Serrated, 15 o Turbodisk Accessories (cont ) N 12 Conical Disk, Serrated, 15 o N 6 Uni Disk N 8 Uni Disk N 10 Uni Disk N 12 Uni Disk Instructional Video Tapes VT REA 70 Repair and Maintenance Video VT No. 2 Gun Application Video VT97-02 AquaBlock Video Test Equipment Sprayablility/Paint Test Meter & Probe Sprayability/Paint Test Meter Gun Output Test Leads Paint Test Probe Deluxe Kit Electrical Test Equipment kv Test Probe Kit Test Probe Test Probel No 2 Hand Gun Dummy Load Circuite Tester Test Resistor Cascade Test Equipment LTST-5000 Control Unit/Cable Gun Output R.E.A Gun Output R.E.M Transformer Test Assembly Gun Output Contact Assembly, R.E.M Gun Output Contact Assembly, R.E.A. Air Cap Calibration Equipment for #5 Air Cap for #6 Air Cap for #7 Air Cap for #1 Air Cap for #63 Air Cap for #65R Air Cap for #68 Air Cap HVLP Air Cap Test Kit 82
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