Circulation Pump Catalog

Transcription

1 Circulation Pump Catalog

2 EXEL Bringing New Pumping Technology 2 Pumping requirements in our industry are constantly rising. Less shear, lower maintenance, no pulsation, fl ow rate control, easy maintenance, quiet performance, electric drives, hydraulic drives and quick, low-waste fl ushing are some of these requirements. Over the past few years, EXEL has responded with a number of new pump technologies from both REXSON and KREMLIN brands. Some of these technologies are the FLOWMAX pumps, patented packing free pumps; QUATRO, the biggest four ball pumps on the planet; TURBO pumps with new heavy duty construction and air motors; and fast fl ush gear pumps for pulsation free and controlled fl ow rate pumping. You will fi nd these pumping technologies in the wood industry pumping acid catalyzed materials, the automotive industry pumping shear sensitive paints, tier 1 markets for fast color changes and general industry for fl ow control and many combinations above. More innovations are coming as our growing research and development team, which is very customer driven, listens to the market needs and incorporates advances in materials and technology to deliver even better pumps. Making Manufacturers More Competitive

3 TABLE OF CONTENTS Distribution of Product 4 Circulation Pumps 5-6 Kremlin Pump Features 7 Turbo Pump Features 8 Flowmax Pump Features 9 Intensive and Turbo Pump Selector 1 Flowmax Pump Selector 11 PDM Diaphragm Pump Intensive Pump T Turbo Pump T Turbo Pump T Turbo Pump T Turbo Pump T Turbo Pump F Flowmax Pump F Flowmax Pump F Flowmax Pump F Flowmax Pump F Flowmax Pump F Flowmax Pump F Flowmax Pump F Flowmax Pump F Flowmax Pump 27 Quatro Pumps 28 Quatro 2.2 Pumps 29 Quatro 3.7 Pumps 3 Quatro 6. Pumps 31 Gear Pumps EXEL... A North American Leader Table of Contents

4 4 Distribution of product To prevent production from being interrupted every time the next product has to be prepared, the best solution is to install a circulating system. A circulating system suits: hot spraying (recirculation) low, medium or high pressure, depending on the type of spraying chosen, and where large quantities of paint with two or more painters and spray booths are involved The circulation system The pump (1) draws the product from a large drum and supplies it to the hoses marked out, passing first through a filter (2), generally mounted in by-pass. A back pressure regulator or recirculation valve (3) maintains a constant pressure while assuring the circulation of the paint in the hoses marked IN. 3 1 BACK Isolated paint kitchen within facility: good hygiene and fire safety no limit to the number of pumps that can be installed 2 IN The circulation system At each distribution point, color change valves (4) are fitted, if required. In all cases, a fluid regulator (5), is used to regulate the fluid pressure to the spray gun. The advantages of circulating No time lost due to the manual filling of the spray gun feeds, controlling the viscosity or waiting for product delivery Uniformity of the product delivered to each of the work stations (in terms of color, viscosity and temperature) Product savings: total use of the paint Better working conditions: clear work stations Safe environment is ensured by keeping large quantities of product outside the workshop

5 Kremlin Pneumatic Pumps The Kremlin range of pumps meet all requirements for: feeding one or more manual or automatic spray guns with any product (paint, adhesives, varnishes etc.) distributing all product, whether hot or cold, to different work stations spraying and extrusion Operation : An air motor moves a piston in an alternating motion. Each pump contains: an air motor a hydraulic section The air motor: The strength and quality of a linear pneumatic motor is directly linked to the quality of its reversing valve. It should be noted that almost all Kremlin motors use the same reversing valves. Some pumps only contain one of them, while others have two or four. It all depends on the volume of air required. How the reversing valve works: H A B H A B R S P Features of the Kremlin reversing valve: Very high reversing rate Easy to maintain No moving seals Very quiet Simple system: 1 lever - 1 slide - 1 spring - 1 washer - 1 pin Modular fitting: Each valve is attached by two screws to a common air feed system. 5 Circulating pumps E A rotating angular section (D) made from PTFE is flattened by the spring (R) and the air pressure (P), against a ground steel surface (S). This steel section has four holes: (A) - Air inlet (E) - Air exhaust (B) - Link to motor s lower chamber (H) - Link to motor s upper chamber E P D L G Section (D) has a socket which, depending upon its position, will link together holes (E) and (B) or (E) and (H). This forms a switchover system, driven by a lever (L). The rotation of this lever is controlled by a rod (G), which is itself driven by the piston at the end of each stroke. Advantages No pulsation in the fan from inversions No loss of pressure at the gun when rod (G) contacts lever (L) Less maintenance, no possibility of leaks Less risk of blockage due to icing Few parts - few settings Heavy-duty construction for a long life Valve replaced in a few minutes with no need to dismantle the motor Reduced cost of servicing and spare parts

6 6 Circulating pumps The hydraulic section: The hydraulic capacity multiplied by the number of strokes of the pump per minute gives us the output of the pump. Recommended stroke speed: Normal - 6 strokes (3 cycles) per minute Maximum - 12 strokes (6 cycles) per minute Kremlin hydraulic pumps are supplied with long life fixed or mobile cartridges. Seals, chosen based on the product, are fitted and pre-compressed in the cartridges to facilitate replacement or by the tightening of a screw holding them in position. Compression ratio: The difference in surface area between the piston of the air motor piston and the hydraulic piston allows us to multiply the compressed air in the same ratio as the surfaces. We say that the ratio of the pump is 4:1, 8:1, 16:1, 2:1 or 4:1 etc. By controlling the air pressure with a regulator, it is possible to precisely adjust the fluid pressure to the gun when the variables caused by the following are taken into account: - fluid viscosity - pressure losses in the hoses (through varying lengths of hose, connectors, elbows and valves) Names of the pumps: Each pump is defined by two numbers separated by a period. st 1 number Example : 4.22 F nd 2 number The first number signifies the pump RATIO. In the example above, the pump has a compression ratio of 4:1, which means that it delivers the paint at four times the pressure of the compressed air which drives the pump. If the air supply is at a pressure of 5 psi (3 bar), then the theoretical output pressure of the paint from the pump will be: 5 psi (3 bar) x 4 (pump ratio) = 2 psi (12 bar) The second number signifies the capacity of the fluid section. In the above example, the pump has a capacity of 22 cm 3, which means that it will deliver 22 cm 3 of paint for each stroke of the piston (or 22 cm 3 for both the rise and the fall of the piston). When the pump is working at a rate of 6 strokes per minute (or 3 cycles) it will deliver around: 6 x 22 cm 3 = 13,2 cm 3, or 13.2 liters per minute. To convert cm 3 to ounces multiply the cm 3 x STROKE + = Cycle CYCLE / REVOLUTION STROKE

7 Kremlin Pump Features Circulation pumps are designed to be located in a remote area away from the spray area - typically in a pump room or paint kitchen. Features and Benefits of Using Circulation Pumps Paint kitchens reduce paint handling Cleaner booth environment Reduced paint and solvent waste Extremely fast color change when using automatic color change valves Features and Benefits of all Kremlin Air Motors Comes with a 1-year manufacturer s defect warranty New reversing block that performs with wet or dry air Compressed air lubrication not required Comes standard with SuperQuiet design Simple to service and has few parts Stainless Steel pistons and cylinders coated with heavy chrome Super wear-resistant carbide seats Selection of packings and ball materials Extremely balanced fl uid delivery in the up or down stroke Reduces labor costs and down-time Less booth maintenance Reduced coating and waste disposal costs Higher productivity and less waste Provides confi dence and dependability Features and Benefits of the Kremlin Fluid Sections Quality of the air is not as critical to performance Save on lubrication, eliminate any risk of paint contamination from exhaust Creates a quieter working environment Lower maintenance costs Quickly and easily serviced by your own staff Lower maintenance due to long piston and cylinder life Less wear and lower maintenance costs Can modify pumps for non-standard applications Consistent spray resulting in high fi nish quality and paint savings 7 Kremlin pump features

8 Turbo Pump Features 8 Kremlin takes pride in designing paint kitchen pumps to be dependable, durable, and perform like no other. The Kremlin R&D team worked hard on the Turbo line of pumps to deliver the high level of quality and performance required in the fi nishing industry. Turbo pump features Features and Benefits of the Turbo Air Motors High continuous speeds before icing affects performance External exhaust valve ejects the wet exhaust outside of the air motor Turbo air muffl er comes standard External reversing block External Reversing Block Runs at average speeds of 2 to 3 cycles per minute or higher Keeps the inside of the air motor clean and dry thus increasing the life of the air motor Greatly reduces the level of noise typically produced from the air motor exhaust Reduces maintenance costs by making repairs simpler Turbo air muffler

9 Flowmax Pump Features The exclusive Flowmax SuperLife Technology is available only with Kremlin. Nothing of similar pressure and fl uid output in the piston pump design outperforms the Flowmax SuperLife technology. Flowmax pumps substantially outlast standard piston pumps using self-adjusting seals. There is no lubricant cup, thus eliminating leaking packings. A packing-free pump that performs quietly with minimal service. Nothing compares! How Does It Work? There are three reasons why Flowmax pumps outperform. 1. Exclusive precisely machined SuperLife bellows replace the traditional leaky packings. 2. Extra thick self-adjusting seal that is in a fixed position and spring loaded for longer life. 3. The larger Flowmax pumps have a unique pulsation minimizer design incorporated inside the pump that minimizes pulsation during the period when the piston is changing directions. C. A. B. Features and Benefits of the Flowmax Fluid Section (A) Exclusive precisely machined SuperLife bellows replace the traditional leaky packings (B) The fl uid inlet is located at the upper area of the fl uid section (C) Single lip seals with automatic wear take-up device Larger pumps have the pulsation minimizer designed in the fl uid section No constant packing adjustment No risk of running without lubricant and destroying the pump Easier to service the pump High up-time minimizes maintenance Feeds circulation loops without the need for expensive pulsation dampeners Note: The pulsation minimizer feature is not available on the 4.12F Flowmax pump. 9 Flowmax pump features Do s and Don ts for Flowmax Pumps DO Install in a circulation system Install in a non-circulating system Use with moisture-sensitive coatings such as polyurethane catalyst Use with slightly abrasive coatings DON T Pressure feed the pumps Install check valves on the suction assembly Install in locations that require frequent color changes Use with 2K coatings with a pot life under 4 hours

10 Intensive & Turbo Pump Selector 1 Intensive & Turbo pumps Pump Model Construction Diaphragm PDM T 16.12T 2.5T 4.5T 4.13T Intensive Turbo Turbo Turbo Turbo Turbo Aluminum Stainless Steel - Mounting Bare Wall-mounted Cart-mounted Dimensions (wall-mounted pump without filter and siphon hose) Height Width Depth Inches 11½ 32¾ 33 32½ 31½ 42½ mm Inches 9¾ 15¾ 18½ 15¾ 25¼ mm Inches 12½ 8¼ 1¾ mm Weight lbs (Wall-mounted) kg Air motor / Fluid section Air Motor T 2-4T 1-4T 2-4T 5-4 Stroke Inches - 4 mm - 1 Fluid Section Specifications Pressure ratio 1:1 4:1 8:1 16:1 2:1 4:1 Output per cycle Number of cycles per Output at 3 cycles per minute Free fl ow per minute Maximum fl uid pressure Maximum fl uid temperature Working air pressure oz cc gallon liter gallon liter gallon liter psi bar F C 5 6 psi 29 to to 87 bar 2 to 6 1 to 6 Maximum air scfm consumption (1) Nm³/h Fittings Air inlet F 3/8 BSP F 3/4 BSP Fluid inlet M 26 x 125 M 38 x 15 Fluid outlet (Without Filter) F 1/2 NPS F 3/8 NPS F 3/4 NPS - Not Available Standard Optional (1) Air consumption is measured at 3 cycles with a pump inlet pressure of.

11 Flowmax Pump Selector Pump Model Construction 4.12F 4.22F 8.12F 8.22F 16.12F 2.5F 2.22F 4.5F 4.13F Flowmax Flowmax Flowmax Flowmax Flowmax Flowmax Flowmax Flowmax Flowmax Aluminum Stainless Steel Mounting Bare Wall-mounted Cart-mounted Dimensions (wall-mounted pump without filter and siphon hose) Height Width Depth Inches 41 43½ 41½ 43¾ 41½ 38½ 44 38½ 44 mm Inches 15¾ 15 15¾ 15¾ 15¾ 18½ 25¼ 15¾ 25¼ mm Inches 8¼ 11 1¾ 1¾ 1¾ 1¾ mm Weight lbs (Wall-mounted) kg Air motor / Fluid section Air Motor T 1-4T 2-4T 2-4T 1-4T T 5-4 Stroke Inches mm Fluid Section 12F 22F 12F 22F 12F 5F 22F 5F 13F Specifications Pressure ratio 4:1 8:1 16:1 2:1 4:1 Output per cycle Number of cycles per Output at 3 cycles per minute Free fl ow per minute Maximum fl uid pressure Maximum fl uid temperature Working air pressure oz cc gallon liter gallon liter gallon liter psi bar F 122 C 5 psi 14.5 to 87 bar 1 to 6 Maximum air scfm consumption (1) Nm³/h Fittings Air inlet F3/4 BSP Fluid inlet M26 x 125 Fluid outlet F1/2 BSP F3/4 NPS F1/2 BSP F3/4 NPS F1/2 NPS F3/8 NPS F3/4 NPS F3/8 NPS F3/4 NPS 11 Flowmax pump selector - Not Available Standard Optional (1) Air consumption is measured at 3 cycles with a pump inlet pressure of.

12 PDM Diaphragm Pump 12 PDM diaphragm pump 3.5 (6.) (5.1) (4.3) (3.4) (2.6) (1.7) 1..5 (.9).5..9 (1.5) 14.5 (1) 1.3 (2.3) 29. (2) 1.8 (3.) 43.5 (3) 2.2 (3.8) 58. (4) 2.7 (4.5) 72.5 (5) 3.1 (5.3) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute. For short or low pressure circulation loops, the PDM is the best choice. This pump is found in a multitude of applications throughout the world for medium to large factories that have dedicated colors in the wood, metal and plastic industries. No leaking packings Quiet operation Compact design Lower maintenance and cleaner environment A requirement for booth pumps due to high operator acceptance Makes it easy to have multiple pumps in a small paint kitchen room Compression ratio 1: oz (35 cc) Number of cycles per gallon 1.8 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 2.8 gallon (1.5 liters) Free flow rate 1 gallon/min (38 liter/minute) 29 psi (2 bar) Maximum fluid pressure Maximum fluid temperature 122 F (5 C) <7 dba Fluid diaphragm PTFE Aluminum PTFE, Aluminum Weight - bare pump 41.9 lbs. (19 kg) 11.5 (29 mm) 9.8 (245 mm) 12.5 (315 mm) Fitting Air inlet (valve) F 3/8" BSP Fluid inlet M 26 x 125 Fluid outlet M 1/2" NPS PDM DIAPHRAGM PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Bare pump Wall-mounted 5 Gallon Complete seal kit (includes seals for air motor, fluid section and air distributor) Fluid section - seal kit Air distributor - seal kit

13 4.12 Intensive Pump The 4.12 Intensive pump is one of our most popular circuation pumps. A proven performer, it can be found in hundreds of industrial plants, kitchen cabinet shops and wood finishing applications. Stainless Steel construction Large fluid section Compatible with waterbased products Reduces the amount of shearing on the coating Compression ratio 4:1 8.1 oz (24 cc) Number of cycles per gallon 15.8 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 1.9 gallons (7.2 liters) Free flow rate 3.8 gallon/min (14.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 348 psi (24 bar) Maximum fluid temperature 14 F (6 C) 8 dba Upper seal PTFE, Graphite and Polyfluid chevrons Lower seal PEHD Stainless Steel PTFE, Polypropylene, Stainless Steel Weight - bare pump 59.5 lbs. (27 kg) 32.8 (83 mm) 15.8 (4 mm) 8.3 (21 mm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet M 3/8" BSP 4.12 INTENSIVE PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Bare pump Wall-mounted 5 Gallon Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted 55 Gallon Wall-mounted Wall-mounted (17.) 1 8. (13.6) 8 6. (1.2) 6 4. (6.8) 4 2. (3.4) (4.1) 3.7 (6.2) 4.9 (8.3) 6.1 (1.4) 7.3 (12.4) 8.5 (14.5) (1) (2) (3) (4) (5) Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute Intensive pump Air motor - Seal kit for model 5-4 (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 5-4 (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model H Fluid section - maintenance kit for model H12 (Includes exhaust valve, suction valve assembly and package of seals)

14 8.12T Turbo Pump T Turbo pump 2. (34.) (25.5) (17.) 1 5. (8.5) (8.3) 14.5 (1) 7.3 (12.4) 29. (2) 9.8 (16.6) 43.5 (3) 12.2 (2.7) 58. (4) 14.7 (24.9) 72.5 (5) 17.1 (29.) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute. The 8.12T Turbo pump is perfect for large production facilities using a large number of spray guns. A proven performer, this pump is designed to work well with medium to high viscosity materials. Stainless Steel construction Large fluid section Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Provides a better working environment Compression ratio 8:1 8.1 oz (24 cc) Number of cycles per gallon 15.8 Air consumption at 3 cycles/min psi ( 29 6 bar) Fluid output at 3 cycles 1.9 gallons (7.2 liters) Free flow rate 3.8 gallon/min (14.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 696 psi (48 bar) Maximum fluid temperature 14 F (6 C) 76 dba Upper seal PTFE, Graphite and Polyfluid chevrons Lower seal PEHD Stainless Steel Polyacetal, Carbide, Stainless Steel Weight - bare pump 32 lbs. (7.6 kg) 33 (84 cm) (4 cm) 1.75 (27 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 1/2" NPS 8.12T TURBO PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted Wall-mounted Air motor - seal kit for model 1-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 1-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model H Fluid section - maintenance kit for model H12 (Includes exhaust valve, suction valve assembly and package of seals)

15 16.12T Turbo Pump The 16.12T Turbo pump is ideal for large production facilities requiring high volumes of coatings. Capable of pumping materials with higher viscosities, this pump is suited for most applications. Stainless Steel construction Large fluid section Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Provides a better working environment Compression ratio 16:1 8.1 oz (24 cc) Number of cycles per gallon 15.8 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 1.9 gallons (7.2 liters) Free flow rate 3.8 gallon/min (14.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 1392 psi (96 bar) Maximum fluid temperature 14 F (6 C) 76 dba Upper seal PTFE, Graphite and Polyfluid chevrons Lower seal PEHD Stainless Steel Stainless Steel, Carbide and Polyacetal Weight - bare pump 7.6 lbs. (32 kg) 33 (84 cm) (4 cm) 1.75 (27 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 1/2" NPS 16.12T TURBO PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Bare pump Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted Wall-mounted (59.5) (51.) (42.5) (34.) (25.5) (17.) 1 5. (8.5) (16.6) 14.5 (1) 14.7 (24.9) 29. (2) 19.5 (33.2) 43.5 (3) 24.4 (41.5) 58. (4) 29.3 (49.8) 72.5 (5) 34.2 (58.1) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute T Turbo pump Air motor - seal kit for model 2-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 2-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model H Fluid section - maintenance kit for model H12 (Includes exhaust valve, suction valve assembly and package of seals)

16 2.5T Turbo Pump T Turbo pump 2. (34.) (25.5) (17.) 1 5. (8.5) (8.6) 14.5 (1) 7.6 (13.) 29. (2) 1.2 (17.3) 43.5 (3) 12.7 (21.6) 58. (4) 15.3 (25.9) 72.5 (5) 17.8 (3.2) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute. The 2.5T Turbo pump is one of our smallest circulation pumps and is perfect for small to medium production facilities. Although it is small, it provides durability and performance equal to the larger models. Stainless Steel construction Large fluid section Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Provides a better working environment Compression ratio 2:1 3.4 oz (1 cc) Number of cycles per gallon 37.7 Air consumption at 3 cycles/min psi (3.2 6 bar) Fluid output at 3 cycles.8 gallon (3 liters) Free flow rate 1.6 gallon/min (6 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 174 psi (12 bar) Maximum fluid temperature 14 F (6 C) 78 dba Upper seal PTFE, Graphite and Polyfluid chevrons Lower seal GT seal Stainless Steel Stainless Steel and Carbide Weight - bare pump 48.5 lbs. (22 kg) 32.5 (82 cm) 18.5 (47 cm) 1.75 (27 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 3/8" NPS 2.5T TURBO PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Bare pump Wall-mounted Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted Air motor - seal kit for model 1-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 1-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model H Fluid section - maintenance kit for model H5 (Includes exhaust valve, suction valve assembly and package of seals)

17 4.5T Turbo Pump The 4.5T Turbo pump is one of our smallest circulation pumps and is perfect for small to medium production facilities. This pump has the higher pressure capabilities needed to pump coatings with high viscosities. Stainless Steel construction Large fluid section Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Provides a better working environment Compression ratio 4:1 3.4 oz (1 cc) Number of cycles per gallon 37.7 Air consumption at 3 cycles/min psi (6.5 6 bar) Fluid output at 3 cycles.8 gallon (3 liters) Free flow rate 1.6 gallon/min (6 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 348 psi (24 bar) Maximum fluid temperature 14 F (6 C) 82 dba Upper seal PTFE, Graphite and Polyfluid chevrons Lower seal GT seal Stainless Steel Stainless Steel and Carbide Weight - bare pump 48.5 lbs. (22 kg) 31.5 (8 cm) (4 cm) 11 (28 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 3/8" NPS 4.12F FLOWMAX PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted Wall-mounted Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted 5 Gallon Wall-mounted 55 Gallon (68.) (59.5) (51.) (42.5) (34.) (25.5) (17.) 1 5. (8.5) (17.3) 14.5 (1) 15.3 (25.9) 29. (2) 2.3 (34.6) 43.5 (3) 25.4 (43.2) 58. (4) 3.5 (51.8) 72.5 (5) 35.6 (6.5) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute T Turbo pump Air motor - seal kit for model 2-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 2-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model H Fluid section - maintenance kit for model H5 (Includes exhaust valve, suction valve assembly and package of seals)

18 4.13T Turbo Pump 18 The 4.13T Turbo pump is ideal for large production facilities requiring high volumes of coatings. It is recommended for pumping anti-corrosion materials. 4.13T Turbo pump 1. (169.9) 1 8. (136.) 8 6. (12.) 6 4. (68.) 4 2. (34.) (41.5) 14.5 (1) 36.6 (62.2) 29. (2) 48.8 (82.9) 43.5 (3) 61. (13.7) 58. (4) 73.2 (124.4) 72.5 (5) 85.4 (145.2) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute. Stainless Steel construction Large fluid section Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Provides a better working environment Compression ratio 4:1 8.1 oz (24 cc) Number of cycles per gallon 15.8 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 1.9 gallons (7.2 liters) Free flow rate 3.8 gallon/min (14.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 348 psi (24 bar) Maximum fluid temperature 14 F (6 C) 85 dba Upper seal PTFE, Graphite and PE Lower seal GT seal Stainless Steel Stainless Steel and Carbide Weight - bare pump lbs. (66 kg) 42.5 (18 cm) (64 cm) 13 (32.5 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 3/4" NPS 4.13T TURBO PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted Wall-mounted 5 Gallon Cart-mounted 5 Gallon Air motor - seal kit for model 5-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 5-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model H Fluid section - maintenance kit for model H13 (Includes exhaust valve, suction valve assembly and package of seals)

19 4.12F Flowmax Pump The 4.12F Flowmax piston pump is designed for use on multiple gun systems spraying medium viscosity coatings. The Flowmax bellows technology makes this pump perfect for paint kitchens feeding multiple low pressure guns. Stainless Steel construction Large fluid section Patented Flowmax bellows technology Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Eliminates potential for leaking packings that allow the material to reach outside air Provides a better working environment Compression ratio 4:1 8.1 oz (24 cc) Number of cycles per gallon 15.8 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 1.9 gallons (7.2 liters) Free flow rate 3.8 gallon/min (14.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 348 psi (24 bar) Maximum fluid temperature 122 F (5 C) <82 dba Upper seal Bellows and GT seal (polyethylene) Lower seal Polyethylene Stainless Steel Stainless Steel and Carbide Weight - bare pump 59.5 lbs. (27 kg) 41 (14 cm) (4 cm) 8.25 (21 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 1/2" BSP 4.12F FLOWMAX PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Bare pump Wall-mounted Wall-mounted 5 Gallon Wall-mounted Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted 55 Gallon (17.) 1 8. (13.6) 8 6. (1.2) 6 4. (6.8) 4 2. (3.4) (4.1) 3.7 (6.2) 4.9 (8.3) 6.1 (1.4) 7.3 (12.4) 8.5 (14.5) (1) (2) (3) (4) (5) Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute F Flowmax pump Air motor - seal kit for model 5-4 (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 5-4 (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model 12F Fluid section - maintenance kit for model 12F (Includes exhaust valve, suction valve assembly and package of seals) Fluid section - Water based coatings GT seal kit for model 12F

20 4.22F Flowmax Pump F Flowmax pump 2. (34.) (25.5) (17.) 1 5. (8.5) (7.6) 14.5 (1) 6.7 (11.4) 29. (2) 9. (15.2) 43.5 (3) 11.2 (19.) 58. (4) 13.4 (22.8) 72.5 (5) 15.7 (26.6) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute. The 4.22F Flowmax pump is our high output pump for automatic low pressure systems using large amounts of material. The Flowmax bellows technology makes this pump perfect for paint kitchens feeding large circulating systems. Stainless Steel construction Large fluid section Patented Flowmax bellows technology Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Eliminates potential for leaking packings that allow the material to reach outside air Provides a better working environment Compression ratio 4: oz (44 cc) Number of cycles per gallon 8.6 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 3.5 gallons (13.2 liters) Free flow rate 7 gallon/min (26.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 348 psi (24 bar) Maximum fluid temperature 122 F (5 C) 78 dba Upper seal Bellows and GT seal (polyethylene) Lower seal Polyethylene Stainless Steel Stainless Steel and Carbide Weight - bare pump lbs. (6 kg) 43.5 (11 cm) 15 (38 cm) 11 (27.5 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 3/4" NPS 4.12F FLOWMAX PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted Wall-mounted 55 Gallon Wall-mounted 55 Gallon Wall-mounted Air motor - seal kit for model 1-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 1-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model 22F Fluid section - maintenance kit for model 22F (Includes exhaust valve, suction valve assembly and package of seals) Fluid section - Water based coatings GT seal kit for model 22F

21 8.12F Flowmax Pump The 8.12F Flowmax pump is designed for use on multiple gun systems spraying medium viscosity coatings. The Flowmax bellows technology makes this pump perfect for paint kitchens feeding multiple guns. Stainless Steel construction Large fluid section Patented Flowmax bellows technology Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Eliminates potential for leaking packings that allow the material to reach outside air Provides a better working environment Compression ratio 8:1 8.1 oz (24 cc) Number of cycles per gallon 15.8 Air consumption at 3 cycles/min psi (29 6 bar) Fluid output at 3 cycles 1.9 gallons (7.2 liters) Free flow rate 3.8 gallon/min (14.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 696 psi (48 bar) Maximum fluid temperature 122 F (5 C) 76 dba Upper seal Bellows and GT seal (polyethylene) Lower seal Polyethylene Stainless Steel Stainless Steel and Carbide Weight - bare pump 7.6 lbs. (32 kg) 41.5 (15 cm) (4 cm) 1.75 (27 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 1/2" BSP 4.5T TURBO PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Bare pump Wall-mounted Wall-mounted Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted 5 Gallon Wall-mounted 55 Gallon (34.) (25.5) (17.) 1 5. (8.5) (8.3) 14.5 (1) 7.3 (12.4) 29. (2) 9.8 (16.6) 43.5 (3) 12.2 (2.7) 58. (4) 14.7 (24.9) 72.5 (5) 17.1 (29.) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute F Flowmax pump Air motor - seal kit for model 1-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 1-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model 12F Fluid section - maintenance kit for model 12F (Includes exhaust valve, suction valve assembly and package of seals) Fluid section - Water based coatings GT seal kit for model 12F

22 8.22F Flowmax Pump F Flowmax pump 35. (59.5) (51.) (42.5) (34.) (25.5) (17.) 1 5. (8.5) 5 9. (15.2) 14.5 (1) 13.4 (22.8) 29. (2) 17.9 (3.4) 43.5 (3) 22.4 (38.) 58. (4) 26.9 (45.6) 72.5 (5) 31.3 (53.2) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute. The 8.22F Flowmax pump is our high output pump for automatic medium pressure systems using large amounts of material. The Flowmax bellows technology makes this pump perfect for paint kitchens feeding large circulating systems. Stainless Steel construction Large fluid section Patented Flowmax bellows technology Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Eliminates potential for leaking packings that allow the material to reach outside air Provides a better working environment Compression ratio 8: oz (44 cc) Number of cycles per gallon 8.6 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 3.5 gallons (13.2 liters) Free flow rate 7 gallon/min (26.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 696 psi (48 bar) Maximum fluid temperature 122 F (5 C) <85 dba Upper seal Bellows and GT seal (polyethylene) Lower seal Polyethylene Stainless Steel Stainless Steel and Carbide Weight - bare pump lbs. (6 kg) (111 cm) (4 cm) 1.75 (27 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 3/4" NPS 8.22F FLOWMAX PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted Wall-mounted 55 Gallon Wall-mounted 55 Gallon Air motor - seal kit for model 2-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 2-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model 22F Fluid section - maintenance kit for model 22F (Includes exhaust valve, suction valve assembly and package of seals) Fluid section - Water based coatings GT seal kit for model 22F

23 16.12F Flowmax Pump The 16.12F Flowmax pump is designed for use on multiple gun systems spraying medium viscosity coatings. The Flowmax bellows technology makes this pump perfect for paint kitchens feeding multiple medium pressure Airmix guns. Stainless Steel construction Large fluid section Patented Flowmax bellows technology Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Eliminates potential for leaking packings that allow the material to reach outside air Provides a better working environment Compression ratio 16:1 8.1 oz (24 cc) Number of cycles per gallon 15.8 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 1.9 gallons (7.2 liters) Free flow rate 3.8 gallon/min (14.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 1392 psi (96 bar) Maximum fluid temperature 122 F (5 C) 78 dba Upper seal Bellows and GT seal (polyethylene) Lower seal Polyethylene Stainless Steel Stainless Steel and Carbide Weight - bare pump 7.6 lbs. (32 kg) 41.5 (15 cm) (4 cm) 1.75 (27 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 1/2" NPS 16.12F FLOWMAX PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted Wall-mounted Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted 5 Gallon Wall-mounted 55 Gallon (59.5) (51.) (42.5) (34.) (25.5) (17.) 1 5. (8.5) (16.6) 14.5 (1) 14.7 (24.9) 29. (2) 19.5 (33.2) 43.5 (3) 24.4 (41.5) 58. (4) 29.3 (49.8) 72.5 (5) 34.2 (58.1) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute F Flowmax pump Air motor - seal kit for model 2-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 2-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model H12F Fluid section - maintenance kit for model 12F (Includes exhaust valve, suction valve assembly and package of seals) Fluid section - Water based coatings GT seal kit for model 12F

24 2.5F Flowmax Pump F Flowmax pump 2. (34.) (25.5) (17.) 1 5. (8.5) (8.6) 14.5 (1) 7.6 (13.) 29. (2) 1.2 (17.3) 43.5 (3) 12.7 (21.6) 58. (4) 15.3 (25.9) 72.5 (5) 17.8 (3.2) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute. The 2.5F Flowmax pump is one of our smallest circulation pumps and is perfect for small to medium production facilities. The Flowmax bellows technology makes this pump perfect for feeding small to medium-sized circulation systems. Stainless Steel construction Large fluid section Patented Flowmax bellows technology Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Eliminates potential for leaking packings that allow the material to reach outside air Provides a better working environment Compression ratio 2:1 3.4 oz (1 cc) Number of cycles per gallon 37.7 Air consumption at 3 cycles/min psi (3.2 6 bar) Fluid output at 3 cycles.8 gallon (3 liters) Free flow rate 1.6 gallon/min (6 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 174 psi (12 bar) Maximum fluid temperature 122 F (5 C) 76 dba Upper seal Bellows and GT seal (polyethylene) Lower seal GT seal (polyethylene) Stainless Steel Stainless Steel and Carbide Weight - bare pump 59.5 lbs. (27 kg) 38.5 (97.5 cm) 18.5 (47 cm) 1.75 (27 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 3/8" NPS 4.22F FLOWMAX PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted Wall-mounted Wall-mounted 5 Gallon Air motor - seal kit for model 1-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 1-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model 5F Fluid section - maintenance kit for model 5F (Includes exhaust valve, suction valve assembly and package of seals)

25 2.22F Flowmax Pump The 2.22F Flowmax pump is our high output pump for facilities with high production capabilities requiring large amounts of material. The Flowmax bellows technology makes this pump perfect for high volume paint kitchens. Stainless Steel construction Large fluid section Patented Flowmax bellows technology Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Eliminates potential for leaking packings that allow the material to reach outside air Provides a better working environment Compression ratio 2: oz (44 cc) Number of cycles per gallon 8.6 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 3.5 gallons (13.2 liters) Free flow rate 7 gallon/min (26.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 174 psi (12 bar) Maximum fluid temperature 122 F (5 C) 85 dba Upper seal Bellows and GT seal (polyethylene) Lower seal Polyethylene Stainless Steel Stainless Steel and Carbide Weight - bare pump lbs. (66 kg) 44 (111.5 cm) (64 cm) 13 (32.5 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 3/4" NPS 8.12F FLOWMAX PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted Wall-mounted Wall-mounted 55 Gallon Wall-mounted 55 Gallon (136.) 8 7. (119.) 7 6. (12.) 6 5. (85.) 5 4. (68.) 4 3. (51.) 3 2. (34.) 2 1. (17.) (38.) 14.5 (1) 33.6 (57.) 29. (2) 44.8 (76.) 43.5 (3) 55.9 (95.) 58. (4) 67.1 (114.) 72.5 (5) 78.3 (133.1) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute F Flowmax pump Air motor - seal kit for model 5-4 (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 5-4 (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model 22F Fluid section - maintenance kit for model 22F (Includes exhaust valve, suction valve assembly and package of seals) Fluid section - Water based coatings GT seal kit for model 22F

26 4.5F Flowmax Pump F Flowmax pump 4. (68.) (59.5) (51.) (42.5) (34.) (25.5) (17.) 1 5. (8.5) (17.3) 14.5 (1) 15.3 (25.9) 29. (2) 2.3 (34.6) 43.5 (3) 25.4 (43.2) 58. (4) 3.5 (51.8) 72.5 (5) 35.6 (6.5) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute. The 4.5F Flowmax pump is one of our smallest circulation pumps and is perfect for small to medium production facilities. This pump has the higher pressure capabilities needed to pump coatings with high viscosities. Stainless Steel construction Large fluid section Patented Flowmax bellows technology Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Eliminates potential for leaking packings that allow the material to reach outside air Provides a better working environment Compression ratio 4:1 3.4 oz (1 cc) Number of cycles per gallon 37.7 Air consumption at 3 cycles/min psi (6.5 6 bar) Fluid output at 3 cycles.8 gallon (3 liters) Free flow rate 1.6 gallon/min (6 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 348 psi (24 bar) Maximum fluid temperature 122 F (5 C) 77 dba Upper seal Bellows and GT seal (polyethylene) Lower seal GT seal (polyethylene) Stainless Steel Stainless Steel and Carbide Weight - bare pump 59.5 lbs. (27 kg) 38.5 (97.5 cm) (4 cm) 11 (28 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 3/8" NPS 8.22F FLOWMAX PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted Wall-mounted Wall-mounted 5 Gallon Wall-mounted 55 Gallon Wall-mounted 5 Gallon Wall-mounted 55 Gallon Air motor - seal kit for model 2-4T (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 2-4T (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model 5F Fluid section - maintenance kit for model 5F (Includes exhaust valve, suction valve assembly and package of seals)

27 4.13F Flowmax Pump The 4.13F Flowmax pump is ideal for large production facilities requiring high volumes of coatings. It is recommended for pumping anti-corrosion materials. 27 Stainless Steel construction Large fluid section Patented Flowmax bellows technology Lower noise production Compatible with waterbased products Reduces the amount of shearing on the coating Eliminates potential for leaking packings that allow the material to reach outside air Provides a better working environment Compression ratio 4:1 8.1 oz (24 cc) Number of cycles per gallon 15.8 Air consumption at 3 cycles/min psi ( bar) Fluid output at 3 cycles 1.9 gallons (7.2 liters) Free flow rate 3.8 gallon/min (14.4 liter/minute) 14.5 psi (1 bar) Maximum fluid pressure 348 psi (24 bar) Maximum fluid temperature 122 F (5 C) 85 dba Upper seal Bellows and GT seal (polyethylene) Lower seal GT seal (polyethylene) Stainless Steel Stainless Steel and Carbide Weight - bare pump lbs. (7 kg) 44 (112 cm) (64 cm) 13 (32.5 cm) Fitting Air inlet (valve) F 3/4" BSP Fluid inlet M 26 x 125 Fluid outlet F 3/4" NPS 16.12F FLOWMAX PUMP PART NUMBERS Set-up Pump air regulator Suction rod Filter Wall-mounted Wall-mounted 5 Gallon Cart-mounted 5 Gallon (169.9) 1 8. (136.) 8 6. (12.) 6 4. (68.) 4 2. (34.) (41.5) 14.5 (1) 36.6 (62.2) 29. (2) 48.8 (82.9) 43.5 (3) 61. (13.7) 58. (4) 73.2 (124.4) 72.5 (5) 85.4 (145.2) 87. Note: All scfm consumptions shown in the above graph are for the pump operating at 3 cycles per minute. 4.13F Flowmax pump Air motor - seal kit for model 5-4 (Includes package of seals for air motor and reversing block) Air motor - maintenance kit for model 5-4 (Includes [Air motor - guide ring, piston and seals] [reversing block - main wear parts and seals]) Reversing block - seal kit Fluid section - seal kit for model 13F Fluid section - maintenance kit for model 13F (Includes exhaust valve, suction valve assembly and package of seals)

28 Quatro Pumps 28Quatro pumps Features and Benefits of the Quatro Pumps Stainless Steel construction High fl ow rates Uniform fl uid pressure Externally serviceable ball checks Throat packings can be changed on-line in 15 minutes or less Validated in independent lab tests Currently operating in automotive plants worldwide Independent change-over valve air vs. piston air Low pressure operation No Ice cutting spring requirements The Quatro series pumps are particularly intended to feed paint circulation systems where constant pressure and fl ow are required. With proven effectiveness (more than 4 units under operation in automotive and industrial facilities), these pumps offer qualities essential to large production facilities with high quality requirements. Compatible with most coatings Longer pump life and reduced maintenance requirements Reduces potential for defects from winking in gun pattern Quick and easy maintenance Consistently provides reliable and dependable performance Minimizes pulsation in fl uid output Can be used in very low pressure situations where most pumps cannot operate Reduced possibility of icing from air motor exhaust How does a Quatro Pump work? Most standard piston pumps only fi ll during the up stroke of the pump. These pumps have one inlet and one outlet ball check. This design is good for normal paint delivery and small circulation systems, however when higher material fl ows are required, up to one gallon per cycle, the Quatro pump should be considered. The Quatro pump has two inlet ball checks, and two out let ball checks. This allows the pump to fi ll in both the up and down directions, which allows for a much higher fl uid out put. The diagram shows how the ball checks operate. The combination of four cycling ball checks produces very high fl ow rates, consistant change-over pressures, and very long pump life. The stroke length has also been increased to 8 inches, which further improves the cycling rate of the pump. Combined, these features result in smooth output pressures and long reliable pump life. The Quatro pumps have become the standard of high fl ow circulation systems around the world.

29 Quatro 2.2 Pump The Quatro pumps are among the largest positive displacement circulation pumps in the industry. These pumps offer slow operating speeds, durability and reliability to paint kitchens worldwide. 29 Stainless Steel construction Large fluid section Lower noise production Small piston rod Compatible with waterbased products Reduces the amount of shearing on the coating Provides a better working environment Minimizes packing leaks Compression ratio 3:1 5: oz (22 cc) Number of cycles per gallon 1.7 Air consumption at 1 cycles/min psi psi ( bar) ( bar) Fluid output at 1 cycles 5.8 gallons (22 liters) Free flow rate (2 cycles/min) 11.6 gallons/min (44 liters/minute) 2.8 psi (.2 bar) Maximum fluid pressure 261 psi (18 bar) 435 psi (3 bar) Maximum fluid temperature 122 F (5 C) 7 dba Pump seals Varies (see part numbers table below) Stainless Steel PTFE, Carbide & Stainless Steel Weight - bare pump 236 lbs. (17 kg) 247 lbs. (112 kg) (117.5 cm) 11.1 (28.2 cm) 14.2 (36.1 cm) Fitting Air inlet (bare) F 3/4" BSP Fluid inlet (bare) F 1-1/4" BSP Fluid outlet (bare) F 1-1/4" BSP QUATRO 2.2 PUMP PART NUMBERS Model Set-up Packing Construction Recommended coating type PTFE & PolyEthylene & Leather Leather 3:1 Bare Solvent-based :1 Bare Waterborne :1 Bare Solvent-based :1 Bare Waterborne (34.) (25.5) (17.) 1 5. (8.5) (59.5) (51.) (42.5) (34.) (25.5) (17.) 1 5. (8.5) 5 3:1 Ratio 19.6 (33.3) 16.8 (28.5) 14. (23.8) 11.2 (19.) 8.4 (14.3) 5.6 (9.5) (1) (2) (3) (4) (5) 32.6 (55.4) 5:1 Ratio 28. (47.5) 23.3 (39.6) 18.7 (31.7) 14. (23.8) 9.3 (15.8) Quatro 2.2 pump 14.5 (1) (2) (3) (4) (5) 87. Note: All scfm consumptions shown in the above graphs are for the pumps operating at 1 cycles per minute. 4:1 Model 7.5:1 Model Air motor - seal kit Solvent-based fluid section - seal kit Waterborne fluid section - seal kit 16128

30 Quatro 3.7 Pump 3 The Quatro pumps are among the largest positive displacement circulation pumps in the industry. These pumps offer slow operating speeds, durability and reliability to paint kitchens worldwide. Quatro 3.7 pump 6. (12.) 6 5. (85.) 5 4. (68.) 4 3. (51.) 3 2. (34.) 2 1. (17.) 1 1. (169.9) 1 8. (136.) 8 6. (12.) 6 4. (68.) 4 2. (34.) 2 5:1 Ratio 47. (79.9) 39.2 (66.6) 31.4 (53.3) 23.5 (4.) 15.7 (26.6) (1) (2) (3) (4) (5) 8:1 Ratio 75.3 (127.9) 62.7 (16.6) 5.2 (85.2) 37.6 (63.9) 25.1 (42.6) 54.9 (93.2) (149.2) Stainless Steel construction Large fluid section Lower noise production Small piston rod Compatible with waterbased products Reduces the amount of shearing on the coating Provides a better working environment Minimizes packing leaks Compression ratio 5:1 8: oz (37 cc) Number of cycles per gallon 1.2 Air consumption at 1 cycles/min psi psi ( bar) ( bar) Fluid output at 1 cycles 9.7 gallons (37 liters) Free flow rate (2 cycles/min) 19.5 gallons/min (74 liters/minute) 2.8 psi (.2 bar) Maximum fluid pressure 435 psi (3 bar) 696 psi (48 bar) Maximum fluid temperature 122 F (5 C) 7 dba Pump seals Varies (see part numbers table below) Stainless Steel PTFE, Carbide & Stainless Steel Weight - bare pump lbs. (129 kg) 34.3 lbs. (138 kg) 58.9 (149.5 cm) 11.1 (28.2 cm) 14.2 (36.1 cm) Fitting Air inlet (bare) F 3/4" BSP Fluid inlet (bare) F 1-1/4" BSP Fluid outlet (bare) F 1-1/4" BSP QUATRO 3.7 PUMP PART NUMBERS Model Set-up Packing Construction Recommended coating type PTFE & PolyEthylene & Leather Leather 5:1 Bare Solvent-based :1 Bare Waterborne :1 Bare Solvent-based :1 Bare Waterborne (1) (2) (3) (4) (5) 87. Note: All scfm consumptions shown in the above graphs are for the pumps operating at 1 cycles per minute. 5:1 Model 8:1 Model Air motor - seal kit Solvent-based fluid section - seal kit Waterborne fluid section - seal kit 16128

31 Quatro 6. Pump The Quatro pumps are among the largest positive displacement circulation pumps in the industry. These pumps offer slow operating speeds, durability and reliability to paint kitchens worldwide. 31 Stainless Steel construction Large fluid section Lower noise production Small piston rod Compatible with waterbased products Reduces the amount of shearing on the coating Provides a better working environment Minimizes packing leaks Compression ratio 3:1 5: oz (6 cc) Number of cycles per gallon.63 Air consumption at 1 cycles/min psi psi (9.7 6 bar) ( bar) Fluid output at 1 cycles 15.8 gallons (6 liters) Free flow rate (2 cycles/min) 31.7 gallons/min (12 liters/minute) 2.8 psi (.2 bar) Maximum fluid pressure 261 psi (18 bar) 435 psi (3 bar) Maximum fluid temperature 122 F (5 C) 7 dba Pump seals Varies (see part numbers table below) Stainless Steel PTFE, Carbide & Stainless Steel Weight - bare pump 32 lbs. (145 kg) 339 lbs. (154 kg) 6.8 (154.5 cm) 13.8 (35. cm) 15.6 (39.5 cm) Fitting Air inlet (bare) F 3/4" BSP Fluid inlet (bare) F 1-1/2" BSP Fluid outlet (bare) F 1-1/2" BSP QUATRO 6. PUMP PART NUMBERS Model Set-up Packing Construction Recommended coating type PTFE & PolyEthylene & Leather Leather 4:1 Bare Solvent-based :1 Bare Waterborne :1 Bare Solvent-based :1 Bare Waterborne (12.) 6 5. (85.) 5 4. (68.) 4 3. (51.) 3 2. (34.) 2 1. (17.) 1 1. (169.9) 1 8. (136.) 8 6. (12.) 6 4. (68.) 4 2. (34.) 2 3:1 Ratio 45.8 (77.8) 38.1 (64.8) 3.5 (51.8) 22.8 (38.9) 15.3 (25.9) (1) (2) (3) (4) (5) 5:1 Ratio 76.3 (129.6) 63.6 (18.) 5.9 (86.4) 38.1 (64.8) 25.4 (43.2) 53.4 (9.7) (151.2) Quatro 6. pump 14.5 (1) (2) (3) (4) (5) 87. Note: All scfm consumptions shown in the above graphs are for the pumps operating at 1 cycles per minute. 3:1 Model 5:1 Model Air motor - seal kit Solvent-based fluid section - seal kit Waterborne fluid section - seal kit 16367

32 Gear Pumps 32 Gear pumps Possible installation diagram: The gear pump ensures a paint flow rate proportional to its rotation speed. A regular, accurate flow rate is achieved when using it. The pump must be supplied with a fluid pressure of 7 to 8 psi to make priming easier and ensure that the flow rate corresponds to the displacement and speed of the pump. For a circulating pump, a pressure regulator should be installed on the pump inlet and a flowmeter should always be located on the outlet. A: Fluid supply circuit, grounded for use with a solvent-based product or isolated for water-based products or those with very low resistivity B: Color changer assembly for quick color change C: Fluid pressure regulator located before the pump D: Motor drive unit E: Optional shunt valve depending on the choice of pump for faster fl ushing or in the event of overpressure (standard: 29 psi) F: Flowmeter located after the pump G: Dump valve to drain the circuit H: Product circulation (the product remains uniform, even in the event of an extended stoppage) I: Supply to spray gun

33 Gear Pumps The gear pump accurately pumps solvent and water-based materials to be sprayed for most applications. It can be used with most low pressure automatic spray guns, discs and bells. 33 Different wetted parts materials Constant fluid flow Variety of models available Can be matched specifically with the coating to be pumped Eliminates finish defects from "winking" Allows the pump to be sized specifically for an application Compression ratio 1:1 Fluid volume per revolution Varies (See available models chart below) Number of revolutions per gallon Varies (See available models chart below) Maximum recommended number of rpm 12 Minimum fluid inlet pressure 7.5 psi (.5 bar) Maximum fluid inlet pressure 3 psi (2 bar) Maximum fluid outlet back-pressure 145 psi (1 bar) Maximum fluid temperature 122 F (5 C) Not Applicable Steel, Stainless Steel, or ADLC Coated Steel, Stainless Steel, or ADLC Weight - bare pump 4.4 to 8.2 lbs. (2. to 3.7 kg) 3.3 (8.3 cm) 4.3 (11 cm) 1 (25.5 cm) 67.7 (2) 64.3 (19) oz/min(cc/min).34 oz (1 cc) Gear pumps 6.9 (18) 57.5 (17) 54.2 (16) 5.8 (15) 47.4 (14) Fitting Fluid inlet 1/4 BSP Fluid outlet 1/4 BSP AVAILABLE GEAR PUMP MODELS ADLC Coated (1) Fluid output per revolution Revolutions per Pump Material Ounces cm³ Gallon Liter Steel Stainless Steel (1) ADLC coating provides a very hard surface and excellent service life of the pump. 44. (13) 4.6 (12) 37.2 (11) 33.9 (1) 3.5 (9) 27.1 (8) 23.7 (7) (5) 13.6 (4) 1.2 (3) 6.8 (2) 5.1 (15) 3.4 (1) psi ( bar) 145 psi (1 bar) psi ( bar) 145 psi (1 bar) psi ( bar) 145 psi (1 bar) psi ( bar) 145 psi (1 bar).2 oz (6 cc).8 oz (2.4 cc).4 oz (1.2 cc) A: Flow produced in oz/min (cc/min) B: Speed in rpm The curves indicate the pump flow rate used with a back pressure of: to 87 psi ( to 6 bar) and 87 to 145 psi (6 to 1 bar). Do not select a pump with a flow rate bordering on the minimum or maximum speed, but close to 1 rpm. CONTACT YOUR LOCAL SOLUTION & SERVICE CENTER FOR MORE INFORMATION ON THIS PRODUCT

34 EXEL Industries... An International Presence 34 EXEL North America, consisting of our Canadian, American and Mexican subsidiaries, is a wholly owned subsidiary of EXEL Industries. They bring three finishing and extrusion brands under one company banner. The three brands offer the widest range of controlled application equipment for finishing and extrusion in the world. Our Vision To remain the global leader in high value added custom and standard solutions for controlled applications of powders and fluids, thick or thin, in the industrial and automotive markets. Our Values We are a team of people with integrity that have a mission-to-serve with a sense of urgency in delivering the right solution and service through our network of Solution and Service Centers. Our Mission Making Manufacturers More Competitive Finishing Extrusion

35 Introducing EXEL North America, Inc. EXEL... North American Leader The New EXEL North America, Inc. 35 Precision Finishing and Extrusion Brands Non-electrostatic guns, pumps and accessories for thin fluids Electrostatic application equipment for liquid and powder Guns, pumps and accessories for thick fluids Full Range of Equipment Manual Airspray Manual Airmix Manual Liquid Electrostatic Manual Powder Automatic Non-Electrostatic Automatic Liquid Electrostatic Automatic Powder Fluid Delivery Pumps & Accessories Extrusion (RAM) Pumps & Accessories Plural Component Systems & Accessories Manufacturing Markets Served Wood Industrial Feeder Plants Automotive West Chicago, Illinois Scarborough, Ontario Monterrey, Mexico West Chicago, Illinois Scarborough, Ontario Monterrey, Mexico Livonia, Michigan Scarborough, Ontario Monterrey, Mexico Livonia, Michigan Scarborough, Ontario Monterrey, Mexico Exel R&D, Testing, Training, Distribution and Manufacturing Locations Over 1 North American Solution and Service Centers for Customer Sales and Service Making Manufacturers More Competitive

36 OTHER CATALOGS Wood Guide Automatic Spray Manual Airmix Manual Airspray Glue & Adhesives Guide* Manual Electrostatic Plural Component Systems Automatic Electrostatics General Catalog Manual Powder Equipment 1 Component Extrusion 2 Component Extrusion * Coming Soon Your Solution & Service Center is: Making Manufacturers More Competitive EXEL North America, Inc. North American Headquarters Mile Road Plymouth, MI 4817 Toll Free: (8) Phone: (734) Fax: (734) EXEL North America, Inc Canadian Branch 931 Progress Ave., Unit 7 Scarborough, Ontario M1G 3V5 Toll Free: (8) Phone: (416) Fax: (416) EXEL-NA, S.A. DE C.V. Mexico Branch Moisés Sáenz 151, Col. Leones Monterrey, N. L. México, CP 646 Phone: (81) Fax: (81) July, 28 Revision # Catalog # LT