AERO FILLER CAPS. BAT Inc. w 7630 Matoaka Road., Sarasota, FL w (941) fax (941)
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1 AERO FILLER CAPS BAT Inc. w 7630 Matoaka Road., Sarasota, FL w (941) fax (941)
2 FUEL FILLER CAPS Aero type flush fitting caps draw inspiration from fuel filler caps used on American WWII fighter aircraft. Popular with motorcycle manufacturers for many years, Ducati and others have incorporated these caps in their fuel tank designs. After being seen on the Ferrari F40, automotive concept and prototype car stylists quickly caught on to the idea. Aero caps now grace the flanks of the worlds leading exotics and supercars including the Mclaren F1 and Jaguar XJ200. The design and finish of the cap are such that it is not always the appearance that attracts. The mechanism has a very pleasing feel with a precise action, as it should if incorporated on cars costing upward of a million dollars. Construction The forged aluminum cap sits in a pressed aluminum flange sealed with a fuel resistant o-ring. Cap and flange are polished and anodized silver (colors available as special order). Caps are supplied with nuts, bolts, and fiber gasket. Locking version includes two keys. Application Aero caps are designed for either direct to tank fitting or remote mounting to body work with connection to fuel tank through flexible hoses. To aid installation we can supply a variety of mounting small vent valve flanges, funnels, fuel hose, and other assorted accessories. Caps are non-vented, however we can supply a small vent valve that can be added if required. BAT Inc. w 7630 Matoaka Road., Sarasota, FL w (941) fax (941)
3 1 3/4" Flush Mount Aircraft Filler Cap 1.395".935" 1.620" view A 3.150" 1.812" C B fuel resistant sealing o-ring N E W T ON D E N GL AN 1 3/4" Aircraft Filler Cap A: Filler Cap (side view) tab up B: Filler Cap & Flange (top view) C: Filler Cap (top view) tab down D: Filler Cap (bottom view) approximate scale 1:1 BAT Inc Matoaka Road. Sarasota, FL (941) D
4 Mounting Flanges for 1 3/4" Filler Cap 2.50" pcd view E.500" 2.050" F.100" 1.22" 1 3/4" Filler Cap Flanges E: Mounting Flange (top view) same for flush & direct to hose versions F: Mounting Flange (side view) flush mount type G: 2 1/4" Mounting Flange (side view) direct to 2" hose push on approximate scale 1: " push on for 2" hose G BAT Inc Matoaka Road. Sarasota, FL (941)
5 2 1/4" Flush Mount Aircraft Filler Cap 1.395" 2.050" view H 1.325" Release Tab pull up, then rotate 1/2 turn (optional lock available) I 2.265" fuel resistant sealing ring J 2 1/4" Aircraft Filler Cap H: 2 1/4" Filler Cap (side view) note: optional lock I: 2 1/4" Filler Cap (top view) note: locking tab (down) J: 2 1/4" Filler Cap (bottom view) approximate scale 1:1 BAT Inc Matoaka Road. Sarasota, FL (941)
6 view K 3.00" 3.70" L 2.208".570" 2.460".115" M 2.245" 2.30" 2 1/4" Filler Cap Flanges K: 2 1/4" Mounting Flange (top view) same for flush & direct to hose versions L: 2 1/4" Mounting Flange (side view) flush mount type M: 2 1/4" Mounting Flange (side view) direct to 2" or 2 1/4" hose approximate scale 1: " BAT Inc Matoaka Road. Sarasota, FL (941)
7 3" Flush Mount Aircraft Filler Cap Release Tab pull up, then rotate 1/2 turn view N 3.010" optional lock with 2 keys.985" O 2.130" 1.320" fuel resistant sealing ring P 3" Aircraft Filler Cap N: 3" Filler Cap (top view) note: optional lock O: 3" Filler Cap (side view) note: locking tab (up) P: 3" Filler Cap (bottom view) BAT Inc Matoaka Road. Sarasota, FL (941) approximate scale 1:1
8 Flush Mounting Flange For 3" Cap Q 4.050" pcd 4.715".530" R 3" Flush Mounting Flange Q: 3" Flush Mounting Flange (top view) R: 3" Flush Mounting Flange (side view) BAT Inc Matoaka Road. Sarasota, FL (941) approximate scale 1:1
9 view S 4.050" 4.50" 3.50" 3.170" T 1.965" or 2.215" mounting ring.130" thick U 4.050" 3" Cap Funnel Neck & Nut Ring S: 3" Funnel Neck (top view) threaded nutsert T: 3" Funnel Neck (side view) available in either 2" or 2 1/4" hose size U: 3" Mounting Ring w/threaded nutserts approximate scale 1:1 BAT Inc Matoaka Road. Sarasota, FL (941)
10 4" Flush Mount Aircraft Filler Cap view V optional lock with 2 keys 3.90" Release Ring pull up, then rotate 1/2 turn Dual Oring Seals 3.45" W 1.85" 4" FIller Cap Mounting Flanges V: 4" Fuel Cap (top view) W: 4" Fuel Cap (side view) with locking ring up approximate scale 1:1 Glass Filled Nylon Base
11 5.472" 4.75" pcd 3.0" i.d. view X.690" 3.485" Y.130" 4" FIller Cap Mounting Flanges X: Mounting Flange (top view) same for flush & direct to hose versions Y: Mounting Flange (side view) flush mount type Z: Mounting Flange (side view) direct to 3 1/2" hose approximate scale 1: " Z 2.05"
12 Installation Kits Fitting a Aero cap has not always been an easy or inexpensive task until now. Our new custom Aero Cap Installation Kits make fitting a snap. Kits are designed to fit the Aero 400 (3") cap to many current popular vehicle applications (see below listing). The key to the kit is a specially designed composite (plug) which fits in the filler neck area and facilitates flush mounting of the flange and cap portion of the assembly. Kits include the Areo 400 (3") locking cap, mounting hardware, seal, adhesive, and composite plug which can be painted to match vehicle color. MAKE MODEL KIT# Price Audi A4 KCA007 $ BMW 3 Series (E30) KCA009 $ Series (E36) KCA010 $ Honda Civic KCA033 $ Subaru Impreza KCA070 $ VW Golf 2 KCA066 $ Golf 3 (3 door) KCA067 $ Golf 4 KCA068 $ Beetle B5 KCA063 $ Note: We will be continually adding new applications, call with requests. BAT Inc. w 7630 Matoaka Road., Sarasota, FL w (941) fax (941)
13 Aero 200 Cap cap: 1.75" cap material: 6063 Aluminum flange material: 6082T6 flange bolt circle: 2.5" PCD fixing holes: 6 x 4mm mounting: flush flange (direct) hose flange 2.0"(remote mount) versions: non-locking only Aero 300 Cap cap: 2.25" cap material: 6063 Aluminum flange material: 6082T6 flange bolt circle: 3.0" PCD fixing holes: 6 x 5mm mounting: flush flange (direct) or step flange 2.25"/2.0"(remote) versions: locking or non-locking Aero 400 Cap cap: 3.0" cap material: 6063 Aluminum flange material: 6082T6 flange bolt circle: 4.0" PCD fixing holes: 8 x 5mm mounting: flush flange (direct) or for (remote) mounting use funnel/neck 2" or 2.25" hose versions: locking or non-locking Fuel Filler Caps Caps are constructed from aluminum forgings or solid billets, the material is either 6063 or Sadle clamps are glass filled nylon (except A200 which is 6082 aluminum). All aluminum parts are clear anodised. Center pins, springs, operating levers, mounting screws & nuts are stainless steel. Rubber seals are fluorosilicone BS1806 standard. Racer Pricing Aero 200 (1 3/4" Aircraft Filler Cap- for direct mounting) includes: filler cap (see drawing A,C,D) and flush mounting flange (see drawing E,F). Lock feature not available in this size standard cap & flange CAP1 $75.50 Aero 200 (1 3/4" Aircraft Filler Cap- for remote mounting) includes: filler cap (see drawing A,C,D) and flush mounting flange (see drawing E,G). Lock feature not available in this size standard cap & flange CAP1F $92.00 Aero 300 (2 1/4" Aircraft Filler Cap- for direct mounting) includes: filler cap (see drawing H,I,J) and flush (direct to tank) mounting flange (see drawing K,L) standard cap & flange CAP2 $99.50 locking cap & flange CAP2L $ Aero 300 (2 1/4" Aircraft Filler Cap for remote mounting) includes: filler cap (see drawing H,I,J) and integral funnel stepped flange for either 2 1/4" or 2" hose (see drawing K,M) standard cap & step flange CAP2F $ locking cap & step flange CAP2LF $ Aero 400 (3" Aircraft Filler Cap- for direct mounting) includes: filler cap (see drawing N,O,P) and flush (direct to tank) mounting flange (see drawing Q,R) use with FUN1/2 for remote mounting standard cap & flange CAP3 $ locking cap & flange CAP3L $ Aero 300 & 400 Cap Mounting Acessories Aero 400 Funnel Neck & Gasket for 2" hose (drawing S,T) (drawing L,M) allows for remote mounting FUN1 $32.00 Aero 400 Funnel Neck & Gasket for 2 1/4" hose (drawing S,T) (drawing L,M) allows for remote mounting FUN2 $32.00 Aero 400 Mounting Ring 4" PCD 8 hole with captive nuts (drawing U) RIN1 $18.50 Aero 300 Mounting Ring 3" PCD 6 hole with captive nuts RIN2 $16.25 Areo 400 Rubber Base Gasket RUB1 $12.00 Aero 400 Rubber Spill Tray (w/drain) RUB2 $31.50 Small Vent Valve TBV45 $25.50 RUB1 RIN1 RUB2 FUN1/ FUN2 BV45 RIN2 BAT Inc. w 7630 Matoaka Road., Sarasota, FL w (941) fax (941)
14 Fuel Filler Caps Caps are constructed from aluminum forgings or solid billets, the material is either 6063 or Sadle clamps are glass filled nylon (except A200 which is 6082 aluminum). All aluminum parts are clear anodised. Center pins, springs, operating levers, mounting screws & nuts are stainless steel. Rubber seals are fluorosilicone BS1806 standard. Racer Pricing Aero 500 (4" Aircraft Filler Cap- for direct mounting) includes: filler cap (see drawing V,W) and flush (direct to tank) mounting flange (see drawing X,Y) standard cap & flange CAP500 $ locking cap & flange CAP500L $ Aero 500 Cap cap: 4.0" cap material: 6063 Aluminum flange material: 6082T6 flange bolt circle: 4.75" PCD fixing holes:12 x 5mm mounting: flush flange (direct) or for (remote) mounting use funnel/neck 3.5" hose versions: locking or non-locking Aero 500 (4" Aircraft Filler Cap for remote mounting) includes: filler cap (see drawing V,W) and integral funnel flange for push on 3.5" hose (see drawing X,Z) standard cap & flange for p/o hose CAP500F $ locking cap & flange for p/o hose CAP500LF $ Fuel Hose & Elbows Hose 2" (51mm) i.d. NH51 $21.00 (ft) Hose 2.25" (57mm) i.d. w/steel ground NH57 $34.25 (ft) Hose 2.5" (63mm) NH57 $34.25 (ft) 45 elbow 2" (51mm) i.d. NH451 $ elbow 2" (51mm) i.d. NH951 $37.50 NH451 NH951 BAT Inc. w 7630 Matoaka Road., Sarasota, FL w (941) fax (941)
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