made by göteborg the software inside the all new XC90 Martin Nilsson Technical Leader Model Driven Engineering Volvo
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1 made by göteborg the software inside the all new XC90 Martin Nilsson Technical Leader Model Driven Engineering Volvo Car Corporation
2 Made by Göteborg! sw development, a joint effort around the world Orchestrated in Göteborg 2
3 content Trends driving Automotive Software How we manage function and software development How we make all software work together ECU = Electronic Control Unit VECU = Virtual ECU PMT = Processes, Methods and Tools
4 More, faster, better, cheaper * * V40 CROSS COUNTRY V * THE ALL NEW XC90 S80 S60 XC60 V60 V70 XC70 2/13/ MADE BY GÖTEBORG - THE SOFTWARE INSIDE THE ALL NEW XC90, MARTIN NILSSON, VOLVO CARS, MARTIN.P.NILSSON@VOLVOCARS.COM,
5 Three growth areas green, safe & connected ACTIVE SAFETY CONNECTIVITY BIL ELECTRIFICATION 5
6 Electronics (R)evolution vs integration size of control-loops = size of integration km 100 m m dm Separated Sub- Systems e.g. ABS Distributed Electric System & IT-structure e.g. P23 & PIE Vehicle and Surrounding e.g. 5 sensor types Driver, Vehicle & Infrastructure e.g. Drive Me 6
7 SHMR DEF ACM ECM TMPR SHMRR REC MODE TMPL SHML SHMRL SHRC DOR ECM HUS ETM DDS CCM CCM DIM LHCU RHCU GSM HCM RDDM DIM DDM GSM TCM SWS PDM REM RTI SWM PSM AUM LCM DDM RPDM ABS SWSR PAM TRM KVM CPM PAC PSM TCM RFR DEM PDM RCM EPB BCM HLDF EHPAS ICM UEM SAS SAS AUD IAM SRS OWS J1962 ISO14229 J1962 ISO14229 SUM BSC PHM AUU PHM (TEM) FSM SRS RDAR SUB RFR Only without KVM FLR SWSL HBS BPM MMM SWM BBS RSM IAU LSM IMS WMM SCL CEM CEM SHM FAM ACM MMS RSM SRM ECM FAM SCM SHM REC MODE TMPL SHML SHMRL SHRC AGM RATD ECM AQS IEC OBC CCM CCM DIM ISM DDM UEM REM AEM SWM SRS PHM PSM PAS LHCU RHCU GSM ACCM HCM DIM RDM DDM GSM TCM SWS LDM PDM EPB BCM SWSR PAM POT TRM KVM CPM PAC PSM BECM TCM IEM RFR IGM PDM EPB BCM PSCM RCM DEM ICM ICM SAS CVM SAS AUD IAM AUD MMM J1962 ISO14229 SUM OWS J1962 ISO14229 SUM OWS MP1 ATM DABM PHM (TEM) FSM MP2 SUB RDAR RSE RFR Only without KVM VQM FLR CPM SHM SHM BLIS_LCM SWSL HBS BMS LSM HLDRL HLDRR BLIS_RCM SWM BBS RSM IAU LSM IMS WMM SCL CEM CEM SHM FAM FAM ACM ECM AQS FAM FAM SHM FAM CCM DIM RDM DDM LWSR RWSR GSM OWS LDM PDM PSM AEM SRS KVM PAS PHM BCM ICM EPS AUD MMM J1962 ISO14229 BSC CPM MP1 ATM MP2 SUB SCM SCU RRX RSM SCL NVM WMM GDL GDL CEM Incar network topology evolution S XC LIN 5 V MOST LIN 4 LIN 8 MOST MS-CAN MS-CAN MS-CAN LIN 3 VLITE 90% of innovations are Electronics and Software LIN 6 LIN 7 CAN LIN 9 LIN 2 LIN 1 SWM TCM DEM HS-CAN HS-CAN HS-CAN LIN 5 SENSOR-CAN Incar SW increase by the power of 10 every 5-7 year S V60 PHEV 2012 XC SENSOR-CAN LIN 5 ISO 9141 MOST ISO 9141 / LIN LIN 0 LIN 1 LIN 2 LIN 5 LIN ICM 1 LIN 4 MOST Private CAN MS-CAN => need to reinvent ways of working every 5-7 year MS-CAN LIN 5 LIN 8 ISO 9141 ISO 9141 / LIN LIN 0 LIN 1 LIN 2 LIN 8 LIN 6 LIN 11 LIN 7 LIN 3 LIN 6 LIN 11 LIN 7 LIN 3 HS-CAN HS-CAN SENSOR-CAN Private CAN HEV-CAN SENSOR-CAN Private CAN 7
8 So in this context, How do we develop software? And the mechanics And the engine And the electronics hw 8
9 Autosar the automotive sw arch standard Function specific applications Standardized formal description of SW components including I/F, CPU, memory, timing, etc. Auto generated middleware from xml-specs Standardized SW platform Configured by xml-specs of application swc:s and ECU descriptions. AR is de-facto for RT-systems. There is also a candidate for the Infotainment domain, called Genivi. 9
10 From customer function to sw components Engineering database and tool... generates xml for SWC and ECUs. 10
11 From sw component to integration and testing From function to SWC break down Physical env ECU / VECU AR SWC impl tool independant Virtual Env Physical car AR interface (autogen) Autosar RTE (autogen) ECU or SIM Virtual Vehicle SWC definition Physical plant HW ECU AR platform ECU HW Sim AR platform Generic HW Virtual plant HW 11
12 Virtual vehicle architecture VVA Besides a sw architecture we need a virtual vehicle architecture Model fidelity accurate enough to also evaluate mechanics! Separation of plant models and controllers (reusability) Common architecture for MIL, SIL, HIL, rigs Complete vehicle view; physical and functional oriented Support for different simulation environments and tools enabling multi-domain simulation 12
13 One common virtual vehicle 2/13/ MADE BY GÖTEBORG - THE SOFTWARE INSIDE THE ALL NEW XC90, MARTIN NILSSON, VOLVO CARS, MARTIN.P.NILSSON@VOLVOCARS.COM,
14 Integration management Structural approach to define test environments in terms of sw components and physical plant models. Layers of backlogs to control and manage weekly deliveries and maturity growth. Still huge improvements needed, to efficiently manage the increasing complexity without being infinite complicated. SAFe(?) As long as SW complexity increase, PMTs will always be a step behind. - And that s why it s so fun to work with. 2/13/ MADE BY GÖTEBORG - THE SOFTWARE INSIDE THE ALL NEW XC90, MARTIN NILSSON, VOLVO CARS, MARTIN.P.NILSSON@VOLVOCARS.COM,
15 Integration process - separation by models VE PSC ESOW UN RFQ UN PTCC/ CDJ Concept Data Judgement PTC/ M-1DJ E0 E1 E2 E3 E4 X1 Build M-1 Data Judgement M1 Build FDJ Final Data Judgement VP Build Applications Platform Functions Tuning REQ MIL BC/HIL HIL REAL REQ Requirements simulation MIL Model In the Loop SIL Software In the Loop HIL Hardware In the Loop 15 REAL Real systems
16 Integration environments Physical (traditional) mule, i.e. a prototype in disguise integrates all aspects at once, big bang! Lab (virtual) typically separates concerns: Electrical Integration Functional integration Mechanical integration User integration 16
17 Boxcar electrical integration environment 1996 Box car - First car - Delivery chain - Complete - Communication - Base concept - Integration test - Harness - Connections - SWDL - Static functions 17
18 Complete vehicle HIL Func integration env XC90 Integration management Cockpit Simulation bus Rendering FlexRay Backbone Simulation Control CAN 18
19 Dynamic BC integration environment since 2011 V60 PHEV:VCC first production hybrid 2/13/ MADE BY GÖTEBORG - THE SOFTWARE INSIDE THE ALL NEW XC90, MARTIN NILSSON, VOLVO CARS, MARTIN.P.NILSSON@VOLVOCARS.COM,
20 Digital user experience lab User stories Connectivity integration HMI user load evaluation Active Safety HMI development Eye tracking Distraction measurements Notification responses 20
21 PMT trends Agile methods on corporate level. SAFe (?) Model based methods, multidomain SIMULATIONS! Inhouse SW development Integration management Continuous integration Continuous deployment...
22 Car ownership tomorrow Mercedes auto drive concept Autodrive covering commuting, cities and major roads. Incar experience integrated with daily digital life. The car gets better every day You own it. At least in a Volvo! Designed Around You!
23 Thanks Any thoughts, feel free to contact me
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