Power Wave Software Solutions

Transcription

1 Power Wave Software Solutions Power Wave Manager CheckPoint Production Monitoring 2.2 WeldScore PowerWaveSoftware.com

2 Power Wave Software Solutions Many variables can have a negative effect on your operation; don t let welding be one of them. Power Wave Control Your Process - All the information and settings necessary for welding and procedure control. CheckPoint Manager Weld Data Anywhere - Store your data in the cloud and access it on almost any device. Production Monitoring Analyze and Manage Your Data - Store and access weld data on your server. 2.2 WeldScore Enhance Your Product Quality - An integrated weld quality system that can assist quality assurance initiatives. Upgrade your Power Wave Power Source Software for FREE - Get access to the best welding solutions in the industry. 2 The Lincoln Electric Company

3 Power Wave Software allows you to: Manage - monitor welding operations across the world in multiple languages. Analyze - review welding information in real time. Process Control - create unique names and set welding limits for each application. Adjust - change welding variable limits. Control Cost - track welds and wire consumption. Power Wave Software can: Increase productivity and product quality Reduce operational costs Costs you nothing! Power Wave Software Solutions 3

4 Power Wave Manager Combines all the information associated with a welding operation into one simple interface. 4 The Lincoln Electric Company

5 Benefits Monitor operations remotely View real time information from any networked welding station in any plant. Name memory settings using text fields Customize memory names with Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), or other pertinent information. Store settings to be used at a later time Backup and Restore tools can save and restore all welding settings from previous jobs. Install and configure Production Monitoring 2.2 and CheckPoint right from the application. Analyze welding operations offline Snapshot and WeldView functionalities allow for quick and easy diagnostics of welding equipment. Evaluate your power source Check the calibration, welding cable condition and other operational settings from your computer. Power Wave Manager 5

6 Power Wave Manager System Status Check the status of every component in your welding system. 6 The Lincoln Electric Company

7 Setup/Security Settings View and easily adjust the information associated with your welding operation. User Interface Customize the name of your memory settings to match Welding Procedure Specification (WPS) or Procedure Qualification Record (PQR) number, or any other identifier, for easy retrieval at a later date. Backup/Restore Backup save all the settings associated with a specific configuration to your hard drive. Restore open any previously saved configuration and those settings are uploaded to your welder. Power Wave Manager 7

8 CheckPoint Store your weld data in the cloud and access it on almost any device. Traceability Scanning: Use the CheckPoint mobile app to scan barcodes for operator, consumable ID and part serial numbers. All scans are correlated with the weld data transmitted by the welder. Includes Bluetooth integration for industrial barcode scanners. Always On and Pulse are trademarks of I/Gear Online, LLC Simple System Management Determine who is authorized to view the data, analysis, documents and manuals specific to each welder through desktop and mobile devices. Cloud API: Using the industry standard protocol OData, CheckPoint delivers secure access to data by enterprise ERP systems, plant OEE systems, and maintenance applications. 8 The Lincoln Electric Company

9 Benefits No Software Hassles: No software to buy, install or upgrade with the standard edition. Upgrades are automatic and instantaneous. Easy to Activate: Minimal or no IT investment required; just connect the welder to the internet and you are ready to go. Easy to Use: Log in anywhere at any time to view welder status and much more. Mobile Device Compatibility: View on Smart phones, tablets, laptops or desktops with any browser. Graphical Interface: View data in an intuitive dashboard view that provides a Pulse on your welding operations at a glance. Security You Can Count On: Your data is protected with physical security, encryption, user authentication and more. Data Aggregation: With a global view of all of your welding equipment, you can benchmark your facilities. Exporting: Export data and reports in various formats for offline analysis. Checkpoint Production Monitoring 9

10 CheckPoint Production Monitoring Alerts Receive notifi cations based on equipment conditions and wire consumption. Production Monitoring View live status of each welder and weld details. Traceability Satisfy reporting requirements by capturing audit trail data. Production Dashboard View data for each station or entire facility in a user friendly dashboard view. The Dashboard includes charts and graphs by day, week and other periods for a selection of user determined criteria. Always On is a trademark of I/Gear Online, LLC 10 The Lincoln Electric Company

11 Data Aggregation Weld Profiles View a production summary of your entire welding operation. Roll up data from all welders or drill down to identify operational bottlenecks. Collect short- and long-term welding logs with complete statistics for each weld. Monitor arc current, arc voltage and wire feed speed Set acceptable fault limits for alerts, reports and corrective actions. Power Wave Functionality allows users to send various alerts regarding weld limit faults and other error data to multiple users. Monitor wire consumption and deliver notifi cation when wire usage is low View key welder metrics such as WeldScore, True Energy, Wire Feed Speed, Current/Voltage and Wire Deposition organized by weld profile. Compare usage rates and time remaining for welding wire at each station. Lincoln Electric Q-Cert Linkage Use the mobile app to scan a Lincoln Q1 or Q2 consumable lot number, and the lot number is correlated to the weld data. This direct link between the weld and the consumable certificate provides an automatic, retrievable record for corporate quality systems. Checkpoint Production Monitoring 11

12 Production Monitoring 2.2 Building on over 10 years of success, Production Monitoring continues to be the most advanced data monitoring system in the welding industry. 12 The Lincoln Electric Company

13 Benefits Share welding data globally Compatible with 12 languages including English, Spanish, and Chinese (Mandarin). Track wire usage from computer Automatically check wire consumption and send s to personnel when wire is low to maximize efficiency. Track welds 3 different ways Monitor by Weld ID, Employee ID or Consumable Lot ID. Customize welding variables Set limits that will comply with Welding Procedure Specifications (WPS) or Procedure Qualification Records (PQR). Power Wave functionality Send alerts when limits are compromised. Production Monitoring

14 Production Monitoring 2.2 Current Status english spanish Current Status: Sort welding data by shift, hour, day, week or month. Compatible with 12 languages: View in English, Spanish, Chinese, Portuguese or other languages. 14 The Lincoln Electric Company

15 Shift Analysis Shift Analysis: View information such as number of welds, average current, average voltage and total arc time for each welding power source on your network. Weld Listing Downtime Analysis Weld Listing: Click on a specific Weld ID to drill into the weld detail. Select a particular serial number to view the traceability screen. Collect short- and long-term welding logs with complete statistics for each weld. Monitor arc current, arc voltage and wire feed speed Set acceptable fault limits for alerts, reports and corrective actions. Power Wave Functionality allows users to send various alerts regarding weld limit faults and other error data to multiple users. Monitor wire consumption and deliver notifi cation when wire usage is low Fault Analysis: View high level reporting as well as inspect all of the fault alarms made during welding for evaluation and corrective actions. Production Monitoring

16 WeldScore An integrated weld quality system that increases operational efficiency. 16 The Lincoln Electric Company

17 Sheet Metal Workers Local 17 JATC - Boston Benefits High-speed real-time monitoring at the arc - Fast 120 khz data sampling rate. Monitor actual conditions at the arc, not at external sensors. No extra cost, additional hardware, or external sensors. Integrated with CheckPoint and Production Monitoring 2.2 software. Standard with: Power Wave C300, S350, S500, i400, R350, R500, AC/DC 1000 SD. WeldScore 17

18 WeldScore WeldScore allows you to score each weld based on a trained sample of acceptable welds. Great for: Expanding Quality Control Capabilities Trade School Monitoring, Grading and Final Examinations Critical Welds with Specific Quality Control Requirements Operator Testing and Certification Programs Weldscore is a tool intended for in-process monitoring of weld quality based upon customers supplied criteria and is not a replacement for quality assurance procedures such as non-destructive testing. Benefits WeldScore is a unique patent pending data monitoring system based on 30 to 50 internal control variables. Fundamentally different than data monitoring systems that only use voltage and amperage feedback. Higher detection reliability achieved with data collection speed of 120 khz and embedded knowledge of the welding control system. Allows you to score each weld based on your trained definition of the acceptable conditions. Multi-parameter statistical analysis specifically designed for consistent and reliable results. 18 The Lincoln Electric Company

19 WeldScore Example 25 CFH, 90/10 Argon/CO 2 WeldScore 99% Closely matches trained sample weld, resulting in a 99% score. Acceptable Weld - Proper gas flow and coverage produces a good weld with no porosity. Example-Low Gas Flow 5 CFH WeldScore 4% Example-Shielding Gas Mix Change 75/25 Argon/CO 2 WeldScore 15% Unacceptable Weld - Low gas flow results in obvious porosity. Unacceptable Weld - Incorrect gas mix yields higher spatter levels. 10 CFH WeldScore 12% 100% Argon WeldScore 0% Good Appearance / Internal Porosity - The weld appears good. However, a cross section of the weld reveals pin holes and hidden porosity under the surface due to low gas flow or gas coverage. Good Appearance / Inadequate Penetration - The weld appearance is good with minimal spatter. However, a cross section of the weld reveals poor penetration due to an incorrect gas type. WeldScore 19

20 PowerWaveSoftware.com REGISTER TO RECEIVE: FREE online upgrades Latest updates and improvements Instant access to the best welding solutions in the industry CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fi tness for any customers particular purpose is specifi cally disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specifi c products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to for any updated information The Lincoln Electric Company St. Clair Avenue Cleveland, OH U.S.A. PH: S /11 Printed in the U.S.A. Lincoln Global, Inc. All Rights Reserved.