Remote monitoring of Millenium 3 Logic Controller using Netbiter EasyConnect EC-220 & Netbiter Argos

Transcription

1 Remote monitoring of Millenium 3 Logic Controller using Netbiter EasyConnect EC-220 & Netbiter Argos (Remote monitoring of data in the Millenium 3 using SL-In/SL-Out function blocks) Your partner for industrial communication

2 Bring your applications to the cloud! The Netbiter EasyConnect gateways support communication with the logic controller Millenium 3 Smart from Crouzet. This makes application data available through Netbiter Argos and provides instant access from any location and any distance to the installation. This is a great solution for service engineers or users that want to ensure field applications are performing reliably. 1 History Revision Date Description Responsible Initial release in German ALK Translation to English ANST Minor updates, terminology, document restructure. DATO Added Part numbers, minor corrections DATO Updates, terminology HMS & Crouzet MIN/HEA 2 Terminology Netbiter Argos Data Center Netbiter Argos Account Netbiter Argos Project The Netbiter Argos data center is a solution that collects and stores data from connected Field Systems. The Netbiter Argos contains various software services such as alarm management, reporting capabilities and much more. A Netbiter Argos Account is an user account from where you can manage and administrate connected systems. Connected Field Systems can be grouped into Netbiter Argos Projects in order to get a better management overview. Example: Systems belonging to a specific address, customer or similar. Field System The Netbiter Easy Connect Gateway with connected devices, i.e. Millenium 3 unit. Device A Device is the equipment that is to be monitored which is connected with the Netbiter Easy Connect Gateway, i.e. Millenium 3. Page 2 (36)

3 Content 1 History Terminology Applicable Netbiter products Requirements Solution overview Getting started Insert SIM card Wiring and power supply Create a Netbiter Argos Account Activate the account Activating the system Firmware update Programming the Crouzet Millenium Setting up serial communication Writing configuration to the Millenium 3 controller Configure Crouzet Monitoring parameters Add log parameter Add Visualization parameter Add alarm parameter Unit, scaling and offset Downloading the configuration Positioning the remote system Dashboards Drawing widget Views in Netbiter Argos Presentation Reports Management Account Millenium remote monitoring example Visualization Logging Alarms Adding alarm recipients Using the example setup Add a dashboard Add gauge Add switch buttons Add light bulb Visualization components Widgets Additional reference for the EC Wiring diagrams for external connectors LED indicators Support and information links Page 3 (36)

4 3 Applicable products Description Name / Type Netbiter EasyConnect EC220 Netbiter Argos Millenium 3 Smart 24 VDC range Remote Gateway Remote management data center Logic Controller 4 Requirements Description Notes Version Netbiter EasyConnect EC220 Part number: NB Netbiter Argos subscription Free or Standard (NB4000) - Mobile SIM Card (GPRS enabled) Crouzet Millenium 3 Supplied by your local Crouzet dealer - Netbiter Millenium 3 connection cable Part number-crouzet: Web browser and Internet access - Page 4 (36)

5 5 Solution overview This application note describes how to remotely access parameter values from the internal function blocks (SL-IN/SL-OUT) of the Crouzet Millenium 3 Logic Controller using the Netbiter EC220 remote gateway and Netbiter Argos data center. Please note! This solution requires that the monitoring parameters are made available in the SLIn - SLOut function blocks in the Crouzet Millenium 3 Logic Controller program. In addition to the SLIn - SLOut function, the following input/outputs of the EC220 are available for remote management: Netbiter EC Digital inputs (isolated, 24VDC) 2 Analog inputs (0-10V, 0-20mA, Pt100) 1 Analog output (0-10V) 1 Relay output (max 1A@24VDC) Monitoring of the Crouzet Millenium 3 (SLIn - SLOut) is done through the Netbiter EC220 RS232 serial interface. The Netbiter EasyConnect EC220 has a built-in GPRS modem to communicate with the Netbiter Argos. Below is an overview of the system described in this document. Page 5 (36)

6 6 Getting started 6.1 Insert SIM card Insert the SIM card at the bottom of the EC220 as shown in the picture. Important! Make sure that PIN code security is disabled. 6.2 Wiring and power supply The EC220 requires 9-24 Vdc, 1,5 W which is connected to the screw terminal block. Note that the GND terminal (ground -) is internally connected to the analog input/output common (AO:COM, AI:COM). For I/O wiring diagrams of the EC220 see page 34. You can find more information in the separate installation guide included with the EC220. The Crouzet Millenium 3 requires 24Vdc (minimum 19,2 to maximum 30Vdc) which is connected to the screw terminal block. Please refer to the Millenium 3 user manual for further details. The Millenium 3 unit is connected to the RS-232 port of the EC220 using the supplied cable with 9 pin D-sub male connector. Page 6 (36)

7 6.3 Create a Netbiter Argos Account Power on the EC220 and the Millenium 3. Open a web browser and navigate to Below the login window, click the Create an account link to open the page below. Fill in the required fields (marked with *). The Device ID and the Activation Code are provided on the Netbiter Argos information note supplied with the Netbiter EasyConnect EC220. Page 7 (36)

8 The Activation Code is used to pair the remote device with an account on Netbiter Argos. The Activation Code is unique for every product and Device ID. To read the terms and conditions for using Netbiter Argos click the link Accept the terms and conditions, to proceed mark the checkbox and click Register. 6.4 Activate the account When clicking register, an containing an activation link will be sent to the provided address. Open the and click on the activation link. When your account is activated you will be able to log on to the Netbiter Argos. To use an existing account enter your username and password in the login window. Lost password of an existing account can be reset by clicking Lost your password? A new password will then be sent to the address registered to that account. Page 8 (36)

9 6.5 Activating the system When logged in, there will be a default project called MyFirstProject showing under the Administration tab. Click MyFirstProject and follow the instructions below to make the system go online: 1. Click There are 1 pending system(s). 2. Find the line with MyFirstSystem and click Activate. 3. Enter a subscription key or use the free subscription 4. Enter the phone number for the SIM card. 5. Enter the correct access point name (APN) as well as username and password if it is required by the operator. This information should be supplied with the SIM card, if not please contact your mobile operator. 6. Set the product type to EC220-M3 7. Click Activate. Page 9 (36)

10 8. A configuration SMS will be sent to the EC220. The EC220 will receive and process the configuration. It will then reboot and reconnect automatically to Netbiter Argos. This will take a few minutes. 6.6 Firmware update To use the Netbiter EC220 with the Crouzet Millenium 3 unit it is necessary to download a specific firmware adopted for this application. Go to Configuration tab and click synchronize configuration. You will now be prompted to change the firmware from EC220 to EC220-M3 Click change firmware, select firmware file Netbiter EC220 Millenium 3 firmware and click update firmware. To reinstall an existing firmware to the same version you must mark the checkbox overwrite. Page 10 (36)

11 When the new firmware is installed the unit will reboot and reconnect to Netbiter Argos, this may take a few minutes. Note! This only updates the firmware; the monitoring configuration has not yet been set up. 7 Programming the Crouzet Millenium Setting up serial communication First of all you need to install the program M3 Crouzet Logic Software on your computer. Make sure that the computer is equipped with a serial port or use some sort of adapter to emulate one. In order to enable serial communication to the Millenium 3 you have to set up a function block. Start by opening the program, click File and then New. Under Controller choice select the correct Crouzet controller. Make sure that the model number in the column Reference is the same as the one you are using. Then click Next two times and select the programming type FBD (Function Block Diagram). Page 11 (36)

12 Click Next. This opens the workspace where you can program your controller simply by drag and drop. On the left side you will find the 4 digital inputs I1 - I4 and the 4 analog inputs IB, IC, ID, IE (these can also be used as digital inputs). On the right side are the 4 relay outputs O1 - O4. In the Display-menu, make sure that Function bar is selected. Clicking the button IN/OUT, you can now select the appropriate function blocks. Since we want to use the digital input I1, drag the DI with the mouse to the block I1 digital input. In the same way you drag and drop the digital output DO to the block O1 and the analog input AI to the block IB. Page 12 (36)

13 Then add HMI/COM components for the SLIn and SLOut. By double-clicking them, you can select the address range. These should be for SLIn "1-8" and for SLOut "25-32". These function blocks provides the serial communication link between the Crouzet Millenium 3 and the Netbiter EasyConnect EC220. However, there is a single entrance of the building blocks for a 16-bit word. Therefore you need converter blocks for the individual signal bits. You can find this under the CALC button as DEC/BIN and BIN/DEC. The wiring and connections are done by click and drag with the mouse. The workspace should now look as pictured below. The BIN/DEC module summarizes 16 individual bits into a 16-bit word and places it on the output. The DEC/BIN module accepts a 16-bit word input which is then divided into 16 individual bits. The SLIn and SLOut devices operate only with a word length of 16-bit. Since the analog input IB has a 16-bit word available, it can be directly connected to the second input of the SLIn function module (address 26). Page 13 (36)

14 7.2 Writing configuration to the Millenium 3 controller Connect the Millenium 3 via the Millenium 3 USB programming cable to one USB port of the computer and go to Controller menu> Connection> Configure, confirm the USB Com Port. The configuration can now be transferred to the controller by clicking Write to the controller. Page 14 (36)

15 Since the Crouzet Millenium 3 is connected via a serial cable to the Netbiter EasyConnect EC220, the data transfer takes place only on the SLIn - SLOut function blocks (serial link). Signals that are present at the input terminals of the Millenium 3 over SLOut function blocks are transmitted to and visualized on the Netbiter Argos over the Internet by the built in GPRS modem of the EC220. For the inputs and outputs of the Millenium 3 to be manageable in Netbiter Argos you must configure the EC220 module accordingly. This is described in the following chapter Configure remote system. 8 Configure Crouzet Monitoring parameters To start the configuration, go to Management and click the Configuration tab. At the bottom of the page offline alarms can be configured. This will trigger an alarm from Netbiter Argos if the EC220 is detected as offline. Depending on the reason for the unit to be offline the detection might take up to 30 minutes. The following limitations apply to the configuration of Netbiter EC220: - up to 16 parameters (data points) for visualization (either bit or word) - up to 16 parameters maximum for log (either bit or word) - up to 16 parameters maximum for alarm (either bit or word) 8.1 Add log parameter To add a log parameter click Logging and the button add log parameter. Select from which device and group the parameter should be defined. For the Millenium 3 device parameters can be defined as word or individual bit, for more information about this see chapter 7 Programming the Crouzet Millenium 3. A number of settings and conditions can be set for the log parameter. Page 15 (36)

16 Log interval defines the time that will elapse between two readings. Log type can be set to Value or Delta. Value shows the actual parameter value at the sample time. Delta shows the difference between the last sample and the one before. Delta is typically used for energy meters. When finished, click the save button. 8.2 Add Visualization parameter Visualization parameters are used for representing registers on the overview page of a remote system or on a custom dashboard. To add a visualization parameter click Visualization and the button add visualization parameter. Select from which device and group the parameter should be defined. For the Millenium 3 device parameters can be defined as word or individual bit. The parameter name in the template will be automatically copied to the description field. To edit the parameter name, without changing the template, mark the checkbox to the right of the field. Then it is possible to change the description that will be visualized at the overview page. If the change should be used for every device that is using this template, edit the parameter name in the template instead. Page 16 (36)

17 When finished, click the save button. Page 17 (36)

18 8.3 Add alarm parameter The remote system can be configured to generate alarms when certain conditions are met. To add an alarm parameter click Alarms and the button add alarm parameter. Trigger defines what value will trigger the alarm. Alarm class can be used to group alarms. Alarm severity can be used to define the alarm as critical, major, minor or warning When finished, click the save button. 8.4 Unit, scaling and offset Defining unit, scaling and offset can be useful when representing values in a graphical view such as dashboards. This is applicable to log, visualization and alarm parameters. Unit will be displayed in the legend of the graph. The unit will automatically set according to the remote device template. To change the default unit mark the checkbox to the right and enter the desired unit. Scaling is a divider to scale the value read from the register. Example: Parameter value: 6 Scaling = 2 will give 3 as logged value. Scaling = 0.5 will give 12 as logged value. Offset adds a number to the read and scaled parameter value. Example: Parameter value = 2 Offset = 1 will give 3 as logged value Offset = -1 will give 1 as logged value Page 18 (36)

19 8.5 Downloading the configuration When finished configuring the remote system, the final step is to download the configuration to the remote system. Press the button synchronize configuration. The device will reboot and reconnect to Netbiter Argos online. This may take a few minutes. 8.6 Positioning the remote system Using Google Maps, the remote system can be pinpointed to its exact position anywhere on the globe. In a project with many systems scattered over a large geographic area, this feature makes it easy to get an overview of the different units and their status. Click Map to position the system. Zoom in and scroll to set the position. Note! If connected to a GPS the device can automatically position itself on the map.gps tracking on the map can be enabled to monitor movements of the device. An alarm can be triggered if the device is moved outside a defined radius, also known as Geo-fencing. Page 19 (36)

20 8.7 Dashboards A dashboard is a graphical representation of parameters configured for a remote system. It is good practice to use profile dashboards whenever possible. This is because a profile dashboard can be shared by several remote systems. A system dashboard will only be applied to a specific remote system. The profile dashboard will automatically add the dashboard to every remote system that uses the device profile. Netbiter Argos provides a number of dashboard widgets. Live values in a list. Live values in a graphical drawing of the monitored system. Latest logged values. Logged value in a graph. Alarms in a list. You can define up to 3 dashboards for each system Drawing widget The drawing tool is a graphical web application that can be used to create dynamic, customized and interactive visualizations of your remote system. You can add images, objects, parameters and alarms to be visualized on the dashboard. If a parameter like a relay output is made writable it can be used for remote management simply by clicking on it in the dashboard. The images related to the parameter can also be altered to represent the value. Page 20 (36)

21 9 Views in Netbiter Argos 9.1 Presentation Under Presentation you can view status by projects or systems. There is also an alarm overview Under each system you will find a number of tabs. Dashboard can show a graphical representation of parameters configured for the remote system. Overview can show a picture of the system, description and list of active alarms. Alarm contains an alarm list and alarm history. Historical data contains data collected from the device over time which can be viewed on site or downloaded as cvs- or xls-file. Map shows positioning information for the system. Notes can be used for annotations. Information describes the remote system. 9.2 Reports Under Reports you can create various reports and schedule when the reports should be generated. The reports can be: Accounts, Online status, Export data, Energy, Tank volume, Temperature, Consumption, Page 21 (36)

22 Trends and Comparison reports. A notification mail will be sent to the Argos account administrator when a report has been generated. 9.3 Management From the Management tab you can manage existing projects and systems. You can also add new projects or systems to your account. There are three tabs available for a project. Systems will display all devices connected to the project and their current status. Properties holds details about the project, including the name of the project. File Area provides the possibility to upload files connected to the project (disk space is limited to 10MB except for the free subscription where the limit is 1MB). Under each system you will also find a number of tabs. Status will display online, synchronization and traffic information. Configuration is used for device configuration and synchronization. Dashboards provides graphical representation of configured parameters and alarms. Map positions the system on Google maps for reference, travel directions and device tracking. Backup/Firmware provides configuration backup, restore and firmware update. Mobile network configures mobile phone number and APN information. Properties handles system specific information, location and time zone settings. 9.4 Account There are four tabs under Account. Information holds information about the account in use. There is also subscription information and a logging calculation tool that can be used when selecting subscription level. Licensing is used for managing subscription keys and SMS license keys. Users manages user information, user rights and alarm schedules. External data access provides information regarding web services API and RSS feeds. The web services API makes it possible to read out application specific data and have it represented on the customers system or on an external website. Page 22 (36)

23 10 Millenium 3 remote monitoring example This example describes remote monitoring of three parameters from a connected Millenium 3 controller: 1. Representation of a switch connected between +24V and the digital input I1. 2. Reading of an analog value at the analog input IB, in this example generated by a potentiometer. 3. Control of a 24V lamp bulb through the switch at the digital input I Visualization Under the Management tab go to "Visualization" and press the button "add visualization parameters". Page 23 (36)

24 1. For the switch on digital input I1 select Device, Group and Parameter as shown below. You can edit the description by marking the checkbox and entering your own text. 2. For the potentiometer on analog input IB you can configure scaling and offset. This can be used for translating an input to another kind of scale, for example degrees Celsius to degrees Fahrenheit. 3. Relay output O1. Page 24 (36)

25 10.2 Logging The logging function in Netbiter Argos show selected values collected over time. This can be used for creating trend graphs or be downloaded for further processing in a spreadsheet program. To define log parameters go to Logging tab and click add log parameter In the example below we choose to log the analog value on IB. Page 25 (36)

26 For log point settings see chapter 6.1 add log parameter. The logged data can be displayed on the dashboard as a live value and/or a drawing widget Alarms The Netbiter Argos can send alarms triggered by a threshold value (below, over or equal). The alarm can be sent via SMS, or RSS to predefined recipients. For more information about alarm settings see chapter 6.3 add alarm parameter. To add alarms go to Alarms and click add alarm parameter. In the example below we set the threshold value to 500 and to be triggered if the value is less. Page 26 (36)

27 Adding alarm recipients Go to Account and click on Users. Select an existing user or add a new user. Click on Edit user. Enter address and/or mobile phone number depending on which way the alarm should be sent. Click on User rights to configure what type of alarms should be sent. Click on Alarm schedule to adjust the settings of when alarms should be sent. Alarms of a certain severity can be configured to override alarm scheduling Using the example setup The entry "Light bulb on Relay Output O1" allows the relay to open and close and the light bulb to be lit or dark. Clicking the "ON" button will close the relay of the Millenium 3. With the "OFF" button the relay can be opened again. The relay clicking in the Millenium 3 is always audible. The entry "Potentiometer on analog input IB" indicates the current value read from the potentiometer connected to the Millenium 3. The value 1023 represents the maximum value and the value 0 represents the minimum of the 10-bit A / D converter. If the potentiometer is changed the value in the representation is changed. The web page may need a refresh (F5) to show the latest value. Page 27 (36)

28 The entry "Switch on Digital Input I1" indicates that the switch to digital input I1 is closed. If the switch is opened again, the value "OFF" is displayed Add a dashboard A dashboard provides a graphical presentation of a remote system. Various visualization components (widgets) are available to you enabling you to present your data in various ways such as ways like; display trend curves of log values, display of last logged values and alarms. Under Management go to Dashboards and click the button Add to add a new dashboard. Then click on Add Drawing. A new system picture drawing will open, click the button edit to open the drawing widget tool. Page 28 (36)

29 This will open a blank work area in which you can insert components from the menu on the right hand side. To do this, click successively on the component then the desired location in the work area. For this example installation the following components are to be added to the dashboard: A gauge visualizing the analog value from the potentiometer connected to the input block IB. On/off buttons to manipulate and display the value of the writable parameters of the relay output. A LED light visualizing the relay output from the output block O1. Page 29 (36)

30 Add gauge We will use a gauge to display the analog value from the potentiometer. Select the desired image, in this example we choose a white gauge from the public library. Double-click on the icon that now appears on your work area, select the parameter to be associated with the gauge. In this example, select parameter "potentiometer on analog input IB". Max value in the box, enter 1023, as this is the maximum value used in this example. Page 30 (36)

31 Add switch buttons Go to the image library as shown in chapter and select the desired image. Position it on the drawing and then double click on it. Choose the parameter that you want to associate with it, in this case the relay output. Mark the checkbox to make it writable. This makes it possible to manipulate the position of the relay by clicking on the image. Enter the values to be represented by the appropriate image and select images from the library. In this case we select the images offbutton_desel.png and offbutton_sel.png Repeat this procedure for the on button. For this button we select the images onbutton_desel.png and onbutton_sel.png. Page 31 (36)

32 Add LED light picture Go to the image library and select the desired image. Position it on the drawing and then double click on it. For this example we choose the images led_green.png and led_white.png to represent the relay output. When the relay output is closed (1) the LED light will be lit and when the relay output is open the LED light will be dark Visualization components Widgets You can also have additional visualization fields to your dashboard. In the menu Widgets, select from the available list of visualization components Widget to add the desired presentation. This can be a Live value, Logged value, Log graph or an Alarm list. Click edit to configure the settings for the information field, in this example a log graph. Page 32 (36)

33 Page 33 (36)

34 11 Additional reference for the EC Wiring diagrams for external connectors Page 34 (36)

35 11.2 LED indicators There are four LEDs on the front of the EC220. Power LED When the Power LED is green, power is applied to the EC220 Status LED Indicates the status of the EC220. The red LED flashes in 4 seconds long repeated cycle to report errors. Off: Normal 1 flash: Not registered on home network (GSM/GPRS) 2 flashes: No APN configured. (This configuration is done from Netbiter Argos) 3 flashes: No connection to Netbiter Argos. Running LED The running LED flashes to indicate that the device is in normal run mode. GSM signal LED The GSM signal LED indicates the signal quality for the mobile network. 1 flash: Poor signal. 2 flashes: Low to medium signal. 3 flashes: Good signal. Page 35 (36)

36 11.3 More information Netbiter Product information Technical support for the Netbiter products Information about the Crouzet Millenium 3 logic controller Disclaimer: Product information provided has been supplied by the respective product manufacturer, which is solely responsible for its accuracy, as well as the supply and support of its products. CROUZET AUTOMATISMES DISCLAIMS ALL LIABILITY FOR AND MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, WITH RESPECT TO THIRD PARTIES PRODUCTS AND TO THEIR MANUFACTURERS, OR TO ITS OWN PRODUCTS IN COMBINATION WITH THIRD PARTIES PRODUCTS, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE LOGIC CONTROLLER MILLENIUM 3 IS NOT INTENDED TO BE USED FOR APPLICATIONS RISKY FOR HUMAN LIFE SUCH AS, WITHOUT LIMITATION, FOR MEDICAL, AEROSPACE OR NUCLEAR APPLICATIONS. CROUZET AUTOMATISMES LIABILITY CANNOT BE INVOLVED FOR ANY SUCH RISKY APPLICATIONS WHICH WILL NOT HAVE BEEN EXPRESSLY PRIOR APPROVED IN WRITING BY CROUZET AUTOMATISMES. Page 36 (36)