NUCLEAR RANGE. Photo credits: EDF Médiathèque All rights reserved / Flamanville 3 - EPR - Alexis Morin / Paluel Power Plant -
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1 Photo credits: EDF Médiathèque All rights reserved / Flamanville 3 - EPR - Alexis Morin / Paluel Power Plant - Francis Chanteloup / Blayais Power Plant - Didier Marc / CEA - Philippe Labeguerie / Masterfile - Bob Anderson - Robert Harding Images / Gettyimages / Fotolia / istock - Printed on PEFCTM / FSCTM certified paper PPG Protective & Marine Coatings - P.O. Box HA Amsterdam - The Netherlands Tel : +31 (0) Fax : +31 (0) freitag@ppg.com - Website: NUCLEAR RANGE 16 1
2 PPG GLOBAL REACH WITH LOCAL EXPERTISE When it comes to choosing protective coatings for all types of nuclear power applications, the track record and expertise of FREITAG is unmatched. With decades of experience, initially gained in all major French nuclear power projects, FREITAG has built on this unique knowledge to provide secure, durable and trusted protective coatings solutions to customers across the world. FREITAG s capabilities in the nuclear power segment are supported by the scale and strength of the PPG Protective & Marine Coatings organisation. PPG is a world leader in protective and marine coatings, and develops innovative products that protect customer assets in some of the world s most demanding markets and environments. With a highly regarded global operational network, PPG has the expertise and resources to deliver outstanding support with well-established operations in over 60 countries. Continuous development ensures that we provide optimal solutions for asset owners, contractors, fabricators and applicators across the globe, helping our customers meet the challenges they face today and tomorrow. FREITAG. The trusted choice for nuclear protective coatings Building on its unparalleled experience in the French nuclear power market, FREITAG is the acknowledged leader in anticorrosive coatings for nuclear power plants. FREITAG s specialist coatings command an enviable reputation and are in high demand throughout the world. Benefiting from long-established working relationships with EDF and AREVA in France, FREITAG has also developed a growing presence in China, including the Ling Ao and Daya Bay nuclear reactors, plus the EPR TM reactor in Taishan. As a result of this exceptional industry knowledge, FREITAG products are recognised by major operators as the optimal choice for the entire nuclear chain, ranging from uranium conversion to the storage of radioactive waste. Nuclear Energy Nuclear power plants require high standards in matters of technical performance and safety. The FREITAG systems are qualified to meet the requirements for each zone of a nuclear power plant, including the secondgeneration REP design and also the third-generation EPR design (as used on the Flamanville plant 3). FREITAG offers coating systems that are qualified for all zones, including the reactor containment area. Under these severe conditions the coatings need to be decontaminated easily and must be capable of resisting a loss of coolant accident (LOCA) and design basic accident (DBA). 2 3
3 THE NUCLEAR SECTOR NEW HIGH-PERFORMANCE NUCLEAR RANGE 100% COMPLIANT PRODUCTS FREITAG has a presence right across the nuclear sector: - Uranium conversion (e.g. Comurhex - Tricastin) - Uranium enrichment (e.g. Georges Besse II - Tricastin) - Design and production of nuclear fuel (e.g. the Melox Plant - Cogema Marcoule) - Processing of waste (e.g. Cogema La Hague) - Storage of radioactive waste (e.g. site at Magenta - CEA Cadarache). EXPERTISE AND INNOVATION Within the nuclear industry, FREITAG has a long-established responsibility and respect for safety standards and the environment. Consequently, it s continuous research and development has led to the design of a new range of highperformance paints free of ethylbenzene, which deliver a number of key benefits: - Suitable for decontamination - Resistant to serious accidents - Very high resistance to abrasion and corrosion - High-solids, quick-drying coatings - Ease of application - Multipurpose products PROXIMITY AND SERVICE Committed to the quality of its service and its proximity for those involved with corrosion protection, PPG has centres of expertise in over 60 countries, which offer good reaction times and flexibility in the supply of products. In addition, the majority of the FREITAG anticorrosive range is tintable on a dispenser machine. The new range of FREITAG products on the market conform to the latest regulations: - EDF/AREVA/SGN-COGEMA/CEA approvals - Non-toxic products/free from CMR substances - Products are ethylbenzene free - Conformity with Directives 1999/13/CE SED and 2004/42/CE COV PPG production sites are ISO 9001 certified and regularly audited by EDF and certification bodies. TECHNICAL SUPPORT Freitag has a large team of specialists available to support contractors and clients on a day-to-day basis, from specification right through to execution on site: - Engineers - Technical design office - Field technical service FREITAG s technicians have all been certified by recognised bodies (ACQPA-FROSIO/ICORR/DATR) and can be authorised to take action on site as and when required by clients. 4 5
4 NEW RANGE OF FREITAG COATINGS FOR THE NUCLEAR MARKET 1. Coatings for metal substrates - interior CENTREPOX N NF CENTREPOX PZ NF CENTRIFUGON EAP NF FREITANE Coatings for metal substrates - exterior VIGOR EP 535 NF FREITANE 580 FREITAPOX SR 215 NF CENTREPOX PZ NF The FREITAG research laboratories have developed a new range of products dedicated to nuclear power plants. EDF classifies the different areas in a nuclear plant according to their coatings requirements; each area has its own EDF-specification Coatings for concrete walls and ceilings COATINGS FOR FLOORS ENDUIT PANTOXY HYDROCENTRIFUGON PEINTURE AQUAVIGOR 130 HYDROCENTRIFUGON ENDUIT SIGMA COLTURA EP FLOORING (finish coat / 1mm / 3mm) FREITAGSOL EP 1000C / 3000C HYDROCENTRIFUGON PEINTURE ENDUIT PANTOXY The FREITAG range, which has been specially designed to meet a maximum number of EDF specifications based on a limited number of products, consists of ethylbenzene-free high-performance coatings. 6 7
5 Coatings for metal substrates INTERIOR 1. FREITAG systems are specified for all interior areas, including the reactor containment area (PIC100). CENTREPOX N NF Epoxy phenolic polyamide primer - Excellent corrosion resistance - Can be applied on shot-blasted steel - Exceptional adhesion on metals - Pot life: 8 hours - Minimum recoating time: 6 hours - Maximum recoating time: 12 months - Drying time: 1 hour (dust-free at 70 µm) - Resistant up to 120 C - Available in small cans (5l) - PIA/PIB/PIC/PID 100 qualification as per CCTR EDF OTHER COATINGS FOR metal substrates INTERIOR CENTRIFUGON EAP NF Epoxy phenolic polyamide finish - Can be applied on primers or concrete - Excellent chemical resistance against acids and diluted alkalis - Good resistance to aromatic, aliphatic and chlorinated solvents - Good colour retention for internal areas - Available in all tintable colours - Appearance: gloss - Pot life: 8 hours - Minimum recoating time: 12 hours - Maximum recoating time: 12 months - Drying time: 1.5 hours (dust-free at 50 µm) - Resistant up to 120 C - Available in small cans (5l) - PIA/PIB/PID 100 qualification as per CCTR EDF As one of the few such coatings in the world, CENTREPOX N NF is qualified for use in PIC100 in second-generation and third-generation nuclear plants. CENTREPOX N Primer and intermediate coats CENTRIFUGON EAP Finish coat CENTREPOX PZ NF Epoxy polyamide primer containing zinc phosphate FREITANE 580 High-solids polyurethane gloss finish 8 9
6 Coatings for metal substrates EXTERIOR 2. FREITAG systems are specified for all exterior areas, with a complete portfolio of ACQPA-certified products. VIGOR EP 535 NF Surface-tolerant epoxy polyamine primer and intermediate coat - Can be applied on aged alkyd, chlorinated rubber, epoxy and polyurethane substrates - Limited substrate preparation required - Application methods: brush, roller, airless and air spray - Available in all tintable colours - Can be used in combination with cathodic protection - Can be applied in thick coats: 180 µm dry-film thickness - Will protect steel structures in immersed conditions - Primer/finish coat - Maximum recoating time: 18 months - Touch dry: 4 hours - Resistant up to 100 C - Available in small cans (4l) - Certified ACQPA OTHER COATINGS FOR metal substrates EXTERIOR FREITAPOX SR 215 NF Epoxy vinyl primer and intermediate coat pigmented with micaceous iron oxide CENTREPOX PZ NF Epoxy polyamide primer containing zinc phosphate FREITANE 580 High-solids polyurethane gloss finish - Excellent resistance to atmospheric conditions - Very good adherence on a variety of substrates: polyester cladding, aged EP and PU bases - Good colour and gloss retention - Application method: brush, roller, airless spray - Available in all tintable colours - High-volume solids (ESV = 75 %) - Appearance: gloss - Can be applied in thick coats: 70 µm to 125 µm dry-film thickness - Cures up to 5 C - Unlimited recoating - Touch dry: 2 hours - Resistant up to 120 C - Certified ACQPA
7 COATINGS FOR CONCRETE WALLS AND CEILINGS 3. FREITAG systems are specified for all concrete walls and ceilings, including the reactor containment area (PIC151). ENDUIT PANTOXY Water-based epoxy filler - Can be applied on cement or concrete - Can be applied by airless spray, and smoothed by trowel - Convenient for broad range of uses - Years of proven performance - Suitable for use as a filler on freshly laid concrete (due to excellent de-gassing properties) - Silica C3 can be added as a thickener to repair major defects in the concrete - Ideal primer for finish coats - Can be applied in thick coats: 100 µm to 200 µm dry-film thickness - Drying time: 20 minutes (dust free at 200 µm) - Touch dry: 30 minutes HYDROCENTRIFUGON PEINTURE Water-based epoxy gloss finish - Can be thinned with water - Can be applied on concrete, primer or aged epoxy coatings - Resistant to diluted chemical agents - Extensive track record - Product can be decontaminated - Appearance: gloss - Can be applied from 40 µm to 70 µm dry-film thickness - Drying time: 40 minutes (dust-free at 40 µm) - Maximum recoating time: 12 months - Touch dry: 7 hours at 40 µm - Resistant up to 100 C - PIC 151/152/154/155 qualification as per CCTR EDF s - PIC 151/152/154/155 qualification as per CCTR EDF Coatings for concrete walls and ceilings AQUAVIGOR 130 Water-based acrylic copolymer finish HYDROCENTRIFUGON ENDUIT Water-based epoxy polyamide filler 12 13
8 COATINGS FOR FLOORS 4. REFERENCES FREITAG systems are specified for any floor on site, including the reactor containment area (PIC156 and PIC157). SIGMA COLTURA EP FLOORING SIGMA COLTURA EP is a self-levelling, solventfree epoxy coating. The third component in its composition allows COLTURA EP to be applied up to 3000 µm and adds excellent anti-skid properties. - Product can be decontaminated - Resistant to accidental losses of primary coolant - Excellent impact and abrasion resistance - Good chemical resistance - Easy to clean - Good colour retention for internal use - Ease of application with a Swedish knife - Available in all tintable colours - Low odour - Solvent-free (VS = 100 %) - Appearance: gloss - Can be applied in thick coats: up to 3000 µm - Touch dry: 14 hours - Product qualified by EDF nuclear PIA/PID/PIC* (final coat), PIA/PID/PIC156* and EIA/EID 156 (1mm), PIA/PID/PIC157* and EIA/EID 157 (3mm) - Product approved by AREVA/SGN-COGEMA/CEA *For all second- (REP) and third-generation (EPR) nuclear plant designs. OTHER FLOOR COATINGS FREITAGSOL EP 1000C Epoxy polyamine coating FREITAGSOL EP 3000C Epoxy polyamine coating ENDUIT PANTOXY Water-based epoxy filler FREITAG s coatings are used on steel and concrete for interior and exterior areas. FREITAG has been used on all nuclear sites in France and is now leading the protective coatings market in the nuclear sector worldwide. EPR Nuclear Power Plant Flamanville 3 (EDF), Nuclear Power Plant Belleville (EDF), Nuclear Power Plant Blayais (EDF), Nuclear Power Plant Bugey (EDF), Nuclear Power Plant Cattenom (EDF), Nuclear Power Plant Chinon (EDF), Nuclear Power Plant Chooz (EDF), Nuclear Power Plant Civaux (EDF), Nuclear Power Plant Dampierre (EDF), Nuclear Power Plant Fessenheim (EDF), Nuclear Power Plant Flamanville (EDF), Nuclear Power Plant Golfech (EDF), Nuclear Power Plant Gravelines (EDF), Nuclear Power Plant Nogent-sur-Seine (EDF), Nuclear Power Plant Paluel (EDF), Nuclear Power Plant Penly (EDF), Nuclear Power Plant Saint Alban (EDF), Nuclear Power Plant Saint Laurent des Eaux (EDF), Nuclear Power Plant Tricastin (EDF), Site COGEMA La Hague (AREVA), Laser Mégajoule (CEA Cesta), Site RES (CEA Cadarache), Site AGATE (CEA Cadarache), Site MAGENTA (CEA Cadarache), Site CEDRA (CEA Cadarache), Sites GBII and RECII (Tricastin), Ling Ao Nuclear facilities - China Guangdong Nuclear Power Company (CGNPC) Daya Bay, Guangdong, China (CGNPC/EDF) EPRTM reactor, Taishan, China (CGNPC/EDF) 1 - EPR Flamanville Megajoule Laser 3 - Blayais Power Plant HYDROCENTRIFUGON peinture Water-based epoxy gloss finish 14 15
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