High Performance Solutions for the Mining Industry. Mining Lubricants

Transcription

1 High Performance Solutions for the Mining Industry Mining Lubricants

2 Petro-Canada Lubricants Prove Their Worth Whatever the Conditions. Arctic cold. Desert heat. Dust. Mud. Your equipment has to perform every day, in some of the toughest conditions on the planet. There s no time for costly shutdowns. That s why leading Original Equipment Manufacturers, Maintenance Managers and Purchasing Managers rely on Petro-Canada as their source for a broad range of commercial and industrial lubricants. Our lubricants have proven their performance shift after shift and day after day, in operations around the world. Let us prove it in yours. Performance starts with superior lubricants. We use the HT purity process to produce 99.9% pure, crystal-clear base oils among the purest in the world. Then we blend in specialty additives for even longer fluid life, greater equipment protection, and smoother performance. It continues with our people. Petro-Canada s advantage continues with people who actively participate in helping you solve maintenance problems allowing you to be more productive. We provide timely, on-site solutions that extend equipment uptime, reduce maintenance costs and give you the best return on your investment. Our service goal is to give you total solutions to get your operation running at maximum efficiency. And keep it that way. 1

3 A commitment to the planet we share. At Petro-Canada, we know the important balance that exists between economic growth and environmental stewardship. Our 99.9% pure base oils mean a reduced impact to our environment. With the absence of impurities, our base oils are virtually non-toxic and are inherently biodegradable. These base oils, combined with our ashless formulations which are free of toxic heavy metal, result in products with very low impact on the environment. When carefully formulated with selected additives, these desirable features can be maintained in finished lubricants. Petro-Canada s Tangible Savings Solution. Petro-Canada lubricants consistently demonstrate their ability to outperform conventional lubricants, whatever the application, delivering customer savings and productivity. And that s more than an empty promise. It s a commitment we make to our customers to deliver Tangible Savings Solutions to their operations. 2

4 Petro-Canada Mining Lubricants. Surface Mining Whether it s on-road or off-road equipment, Petro-Canada s lubricants are formulated to improve equipment performance, reduce downtime, cut operating costs, and extend equipment life. Such products as VULTREX TM are specifically designed to deliver outstanding equipment protection over a wide range of temperatures and environmental conditions. DURON TM Heavy Duty Engine Oils help your fleet, including new low emission and older engines; fight damaging soot to extend engine life; improve performance and minimize downtime. VULTREX OGL line of open gear lubricants delivers uncompromising reliability and performance which can lead to increased profitability and reduced downtime. HYDREX TM Hydraulic Fluids resist degradation up to three times longer and offer up to two times better wear protection than the leading North American hydraulic oil brand. TRAXON TM is our toughest line of gear oils for outstanding long-lasting protection in extreme conditions. PRODURO TM TO-4+ Transmission/Drive Train Oils surpass Caterpillar s TO-4 specification, offering outstanding protection and less downtime. DURATRAN TM line of Transmission/Hydraulic Fluid (THF) contains a unique Total Temperature Protection formula, proven to last longer than the leading competitor s THF, which means less downtime and reduced maintenance costs. VULTREX MPG line of multi-purpose greases is designed to deliver outstanding service life and equipment protection over specific ranges of temperatures and environmental conditions. Multi-application PRECISION TM Synthetic and XL Greases can last up to three times longer than leading competitor brands for superior performance and reduced costs. 3 Based on ASTM 3527 testing Based on ASTM D943 testing Based on Vickers 35VQ25 pump testing

5 For Every Condition, For All Your Equipment. Underground Mining Underground mining has its own set of challenges. The extreme heat in deep mines. The contamination of dust and water not only for equipment, but for the danger it presents to miners in enclosed working spaces. Petro-Canada is a pioneer in the underground mining industry. That s why we deliver such innovative products as VULTREX Rock Drill EP000 designed for mist-free lubrication of rock drills and in-line pneumatic systems. Being a semi-fluid grease, VULTREX Rock Drill is a more environmentally acceptable and cleaner alternative to conventional lubricants, while also reducing lubricant consumption by up to 40%. 4

6 Heavy Duty Engine Oils Protect your engines, extend equipment life and reduce downtime. It s proven. The advanced soot control of DURON TM ensures you get a lot more out of your equipment. Minimizing engine wear is critical to extending the life of your equipment and reducing downtime. By controlling soot, DURON provides exceptional defence against wear. DURON is formulated from one of the purest base oils in the world; the result of a purity process to produce 99.9% pure base oils. That purity helps maximize the effectiveness of the oil s soot controlling formulation, even under the toughest operating conditions and extended service intervals.* The result is less wear and longer lasting protection. And that keeps your entire fleet from bolters to shovels to haul trucks working longer under tougher conditions while reducing downtime and extending component life. FIGHT SOOT. SAVE MONEY. 5 DURON-E Synthetic DURON-E Synthetic 10W-40 delivers industry leading soot control while providing ultimate all-weather engine protection and performance. The ability to control up to 2.2x** more soot combined with excellent pumpability at -30 C/-22 F and robust high temperature film strength at 150ºC/302ºF means less wear, improved reliability and longer component life. Also available in 5W-40 and 0W-40 grades to minimize engine stress and wear in extreme cold conditions. DURON-E XL Synthetic Blend 15W-40 DURON-E XL provides exceptional soot control and all-weather performance. Outstanding shear stability and excellent low temperature pumpability provide comprehensive protection to vital engine parts, which can help improve component life, reduce downtime and lower maintenance costs. DURON-E DURON-E 15W-40 delivers advanced soot control and all-weather protection and reliability. It balances very good cold-temperature pumpability with outstanding shear stability to help minimize engine wear and reduce oil consumption. And that means less downtime, which saves you money. Also available in a 10W-30 grade. DURON XL Synthetic Blend DURON XL Synthetic Blend 15W-40 delivers excellent soot dispersancy and cold start-ups while reducing the need for top-up oil in older (pre-cj-4) engines. And because DURON XL keeps its fresh oil properties longer, it can help extend drain intervals, keeping your mining equipment working longer under tougher conditions. Also available in 10W-40 and 0W-30. DURON The Original Formulated to protect older generation engines (pre API CJ-4), DURON is the original Fight Soot. Save Money. heavy duty engine oil. It is available in: Synthetic (5W-40, 0W-30), Synthetic blend (15W-40, 10W-40, 0W-30), Conventional multigrade (15W-40) and single grade (10W, 20, 30, 40, 50). Iron (PPM) VISCOSITY, cp DURON-E DURON-E SYNTHETIC 10W-40 Long-Lasting Protection CAT 793D Haul Trucks in Mixed Service 50 EARLY WARNING ZONE (IRON) Iron Wear 35 Soot Load Hours DURON-E DURON-E XL 15W-40 MRV BORDERLINE -25 C (ASTM D3829) DURON-E DURON-E 15W-40 LOWER IS BETTER INDUSTRY REQUIREMENT (MAXIMUM 60,000 cp) MAJOR MAJOR MAJOR MAJOR MAJOR MAJOR COMPETITOR COMPETITOR COMPETITOR COMPETITOR COMPETITOR COMPETITOR 15W-40 15W-40 15W-40 15W-40 15W-40 15W-40 Even under harsh operating conditions and extended drain intervals*, DURON-E Synthetic 10W-40 s industry leading soot control helps deliver outstanding wear protection to your mining equipment. Extreme temperatures can place your engines at risk of increased stress and wear. Ensure your equipment gets the protection it needs with DURON-E. * Extending drain intervals should always be undertaken in conjunction with a regular oil analysis program. ** Based on Mack T-11 test data for DURON-E Synthetic 10W-40. Results based on used oil analysis data from a large mining fleet in typical mixed service (CAT 793D haul trucks with 3516 HD engines). Results are not guaranteed and can vary due to many factors including, but not limited to: equipment make, model, age and condition; maintenance practices; driver behaviour; load and operating conditions. Soot (PPM)

7 Open and Enclosed Gear Lubricants VULTREX Open Gear Lubricants all-season protection in the most extreme operating environments. Formulated to excel in multi-service applications, including shovel, dragline, excavator, drill, and haul truck applications, VULTREX OGL multi-service lubricants are designed to withstand the challenging operating conditions of your equipment. Superior adhesion resists water spray-off to extend time between change-outs in wet climates. Solvent-free formulation makes disposal easier and less expensive. New, darker formulation is easier to see on Open Gears. Get tough. Get VULTREX. VULTREX OGL Synthetic Arctic Proven performance in extreme cold temperatures in sub-arctic regions. VULTREX OGL Synthetic All Season Wide operating temperature range and multi-application capabilities enable year-round, multi-service use at most mines. VULTREX OGL Synthetic 2200 Higher viscosity product for use during the summer, or for year-round use in warmer climates. VULTREX OGL Heavy Formulated for greater load carrying capacity at warmer ambient temperatures. VULTREX EGF-1000 Semi-fluid grease for heavily-loaded gearboxes and enclosed gear drives of underground locomotives. VULTREX OGL lubricants meet or exceed major OEM requirements for open gear lubricants. VULTREX OGL Synthetic All Season, VULTREX OGL Synthetic 2200 and VULTREX OGL Heavy meet the strict P&H #520 Multi-Service Lubrication Standard. All three products are on the Bucyrus International Certified Lubricants Listing for the new SD4713 open gear lubricant specification. Specialty Company Competitive Product Leading Competitive Product PC VULTREX OGL Synthetic All Season P&H Standard Rating 4 8 P&H #464 P&H #520 Open Gear Multi-Service Lubrication Std. Lubrication Std. The results of four tests (Timken OK Load, Timken Retention, Four Ball Weld and Four Ball Wear) are compared against the P&H 464 and P&H 520 standard. For each test, 1 point is assigned if it meets the requirements of P&H 464, and 2 points if it meets P&H 520. VULTREX OGL Synthetic All Season beats major competitors in head-to-head comparisons. 6

8 Hydraulic Fluids Reduce downtime and operating costs with HYDREX hydraulic fluid. Petro-Canada has engineered an outstanding hydraulic fluid HYDREX. Its advanced formula lasts up to three times longer and up to two times better wear protection than the leading global hydraulic oil brand. That means fewer change-outs, less equipment wear, lower maintenance costs, and more uptime so that your equipment can run longer and harder. Total Wear Protection. HYDREX XV Our premium hydraulic oil. Recommended for year-round use for equipment operating in both low and high temperature ranges. HYDREX MV Longer-lasting, plus wide operating temperatures. Available in MV 22, 36 and 60 grades. Here s why we re superior. 6,888 Hours HYDREX AW Premium, long-lasting fluid with high performance wear protection. Resists degradation, minimizing sludge and varnish for less maintenance and downtime. Available in AW 22, 32, 46, 68, 80, 100 and 220 grades. Specialty hydraulic fluids: ENVIRON TM AW and MV Environmentally sensitive formulation that lasts longer than most competitive conventional and most vegetable-based hydraulic oils. 2,777 Hours Typical Hydraulic Fluid* 1,512 Hours Leading Global Competitor HYDREX Extreme Designed for extremely wide temperature protection for high and severe low temperatures. HYDREX MV Arctic High performance hydraulic fluid specifically designed for extremely low temperatures, particularly in Arctic climates. Oxidation Life Comparison (ASTM D943 test) Oxidative stability is a key measure of your hydraulic oil s ability to retain the protective properties it had as fresh oil and its ability to last longer. HYDREX resists oxidative attack better than the leading global hydraulic oil brand. * Average of 7 products made with Group I Base Stock Hours to Acid Number of 2.0 Based on ASTM D943 testing Based on Vickers 35VQ25 pump testing 7

9 Gear Oils TRAXON Your Ultimate Protection Plan. TRAXON s formulations are designed to perform under a variety of load conditions. They help you extend equipment life, reduce downtime and maintenance costs, and ultimately improve your bottom line. Your Ultimate Protection Plan. TRAXON E Synthetic A premium line of synthetic lubricants formulated for customers who need to maintain an Eaton/ Roadranger extended warranty. All TRAXON E lubricants are approved lubricants under the Eaton (Dana)/Roadranger Extended Drain/Extended Warranty program. Available in 75W-90, 80W-140 and CD-50 grades. TRAXON Synthetic 75W-90 A year-round full synthetic gear oil containing extreme pressure additives for operation under a variety of load conditions with excellent resistance to oxidation performance for long lubricant life, excellent shear stability, and exceptional low temperature performance for an SAE 75W GL-5 gear oil. TRAXON XL Synthetic Blend Delivers excellent low temperature protection, better shear stability and long lubricant life for exceptional long-lasting protection. Available in 75W-90 and 80W-140 grades. TRAXON Formulated to provide excellent long-lasting wear protection, these multigrade gear lubricants have extended fluid life thereby reducing downtime and maintenance costs. Available in 80W-90 and 85W-140 grades. 100 C Long-lasting protection 75W-90 GL-5 Non-Limited Slip Gear Oils/Fresh and after KRL 100 C Fresh After Shear TRAXON Synthetic 75W-90 Fresh After Shear Competitor A 75W-90 Fresh After Shear Competitor B 75W-90 Fresh SAE J cst Minimum After Shear Fresh After Shear Competitor C Competitor D Synthetic 75W-90 Blend 75W-90 Fresh After Shear TRAXON XL Synthetic Blend 75W-90 The KRL Shear Test measures the effects of shearing on gear oil. In order to provide an effective barrier of protection for equipment, the after shear viscosity must be a minimum of 13.5 cst for an SAE 90. Notice how the competition shears out of grade while TRAXON XL Synthetic Blend and TRAXON Synthetic 75W-90 exceed the minimum standard. Based on DKA Oxidation Test 8

10 Transmission Oils PRODURO TO-4+ formulated to exceed. Petro-Canada s PRODURO TO-4+ transmission/drive train oils are formulated to exceed Caterpillar s TO-4 specifications. That translates into long equipment life, fewer change-outs, less downtime, and lower operating costs. TO-4 Spec d. Industry surpassed. 9 PRODURO TO-4+ Synthetic All Season Outperforms the leading competitor with longer oil life and better protection. Designed to maximize durability and equipment protection in both the cold winter and the hot summer months to eliminate seasonal change-outs. PRODURO TO-4+ XL Synthetic Blend A multigrade SAE 0W-20 TO-4 fluid that provides effective lubrication in a wider temperature range, suitable for Arctic conditions down to -45 C/-49 F. PRODURO TO-4+ These monograde fluids provide effective lubrication and extended oil drain intervals versus the standard OEM recommendation. Available in 10W, 30, 50 and 60 grades. DURATRAN total temperature protection. DURATRAN is the only product line with the unique Total Temperature Protection formula. This assures you that, whatever the weather conditions, DURATRAN has been demonstrated to last longer than the leading competitor s THF, which translates into less downtime and reduced maintenance costs. DURATRAN Synthetic A full-synthetic, all-season Transmission/Hydraulic Fluid (THF), offering year-round protection in high and extreme low temperatures. DURATRAN XL Synthetic Blend A superior extendedseason THF, offering exceptional low-temperature performance. DURATRAN A premium THF, offering the best high-temperature, summer performance. Viscosity Increase % (cst@100 C) GO LONG Resists oil degradation and sludging for longer oil life and better protection DKA (CEC-L-48-A-95) Oxidation Testing ( C) 15 Leading Competitor TO Leading Competitor TO-4 10W 5 PRODURO TO-4+ SYNTHETIC ALL SEASON 0 In the DKA oxidation test, product performance is measured by how much harmful viscosity increases will occur over time (therefore the flatter the line the better). Compared to the leading competitor, Petro- Canada s PRODURO T0-4+ Synthetic All Season advanced formulation resists oil degradation best. PRODUCTS DURATRAN -60/-76 Synthetic -40/-40 provides -20/-4 wider 0/32 protection 20/68 than 40/104 either the 60/140 major 80/ /212 OEM s summer or winter brands of Transmission/Hydraulic TEMPERATURE ( C/ F) Fluid. So, whether the oil temperature falls to -40 C (-40 F) or gets as hot as 90 C (194 F) you re covered. Based on DKA Oxidation Test Hours GO LONG Wide Oil Operating Temperature Range KRL Shear Viscosity C (212 F) and Brookfield 20,000cP DURATRAN SYNTHETIC Primary OEM Summer Grade Major Competitor Winter Grade

11 Automatic Transmission Fluids Petro-Canada ATFs deliver performance under tough conditions. Automatic Transmission Fluids (ATFs) are among the most complex lubricants on the market today. Containing as many as 15 components, ATFs represent a careful balance of properties needed to meet the unique requirements of automatic transmissions. Petro-Canada s ATFs excel in oxidative stability, low temperature fluidity and wear protection to deliver superior automatic transmission performance, extended drains and an improved bottom line. Shift to Performance. Heavy Duty Synthetic Blend ATF Specially formulated for commercial and heavy duty transmissions. Approved for: Voith (Voith G1363) and ZF (ZF TE-ML.14.B) extended drain applications, Allison C-4, and MERCON -V. Suitable for use where Allison TES-295 or Caterpillar TO-2 are recommended. May also be used in automatic transmissions where a fluid meeting the former DEXRON -IIIH, -IIIG, -IIE, or -II specification is recommended. GM recommends the use of DEXRON -VI for all GM automatic transmissions. Synthetic Blend ATF Petro-Canada s best Multi-Vehicle ATF with equal or better performance than more expensive full synthetic ATFs. Approved for: MERCON -V, Allison C-4. May also be used in automatic transmissions where a fluid meeting the former DEXRON -IIIH, -IIIG, -IIE, or -II specification is recommended. GM recommends the use of DEXRON -VI for all GM automatic transmissions. Suitable for use in a wide range of North American, European, and Asian vehicles that specify these credentials. DEXRON -VI General Motors latest generation ATF. Delivers 2X the service life of DEXRON -IIIH fluids. Meets GM s latest service fill specifications, GMN GM recommends the use of DEXRON -VI for all GM automatic transmissions, including where the former DEXRON -IIIH, -IIIG, -IIE, or -II specification is recommended. ATF+4 Offers optimized shift efficiency, improved oxidation and shear stability for use in DaimlerChrysler automatic transmissions. Extensively tested and approved by DaimlerChrysler for their material specification, MS Meets DaimlerChrysler ATF+4 service fill specification. Back-serviceable in transmissions where ATF+3 fluids or earlier versions are recommended. DEXRON is a registered trademark of General Motors Corporation. MERCON is a registered trademark of Ford Motor Company. ATF+4 and ATF+3 are registered trademarks of DaimlerChrysler. 10

12 Greases Lubricants for all your mining needs. Petro-Canada manufactures a wide range of commercial and industrial lubricants designed to help you operate under heavier loads and run at higher speeds with longer lubricating intervals. These products are specially formulated to provide long-life protection and deliver increased uptime to save you money. VULTREX MPG Greases High melting, heavy duty greases that excel when used in bearings subject to high pressures or heavy shock loading, and in equipment with centralized greasing systems. Excellent long-life performance. VULTREX MPG Synthetic Arctic For use in equipment that operates in extreme low temperatures. VULTREX MPG EP1 For heavy duty gear and bearing applications. VULTREX MPG EP2 For heavy duty gear and bearing applications operating at low speeds and high temperatures. All three products meet the P&H 472 Multi-purpose grease specification, and are on the Bucyrus International Certified Lubricants Listing for the new SD4711 Multi-purpose grease specification. 11

13 PRECISION Greases A premium line of multi-application greases specially formulated for three types of protection: 1) better long life protection, 2) better water washout protection, and 3) better extreme pressure protection. Available in Synthetic, XL EP1, and XL EP2 with the NLGI s GC-LB rating. PRECISION XL EP00 Specially designed for centralized, onboard truck chassis lubrication systems. PRECISION Synthetic EP00 Provides excellent protection against wear for trailer rear-end and hub assemblies. PRECISION XL 3 Moly EP1, EP2 Ideal for fifth wheels and all chassis lubrication. These greases are excellent water-repellent and shock-resistant products that adhere to metal surfaces. Other Mining Specialty Greases VULTREX Gear Shield NC & P Semi-fluid lubricants designed for maximum performance on open gear systems. VULTREX Drill Rod Heavy Grease Formulated for use on diamond drill rods to reduce friction between the rod and rock strata. VULTREX Rolling Cam and Rolling Cam Light Designed for use on Bucyrus International draglines incorporating the Rolling (Monighan) Cam mechanism. They conform to Bucyrus International specification X-2640, Scope B. VULTREX Slide Cam and Slide Cam Light For lubrication of Cam and Slide Walking Mechanisms on Bucyrus International draglines. They conform to specification X-2636, Scope A & B. VULTREX Gear Dressing EP A high quality water and heat resistant lubricant for protection against abnormally high loads and pressures. VULTREX API Modified Thread Compound Specially designed to prevent threads from galling and provides an assured positive seal against drilling fluids. Conforms to API Bulletin 5A 2. VULTREX Tool Joint Compound It is applied to pipe connections to prevent galling and provides an assured positive seal against drilling mud pressure. Conforms to API Specification 7, Appendix F. VULTREX G-123 and G-124 Red tacky greases designed to lubricate heavy duty truck components, such as wheel bearings, bushings, king-pins; and chassis points found on vehicles operated by the mining, forestry and transportation industries. VULTREX Rock Drill EP000 Designed for mist-free lubrication of rock drills and in-line pneumatic systems, delivering the kind of performance demanded in these conditions. Gear Shield is a registered trademark of Petron Corp.; Petro-Canada is a registered user. 12

14 On-site help and training that help ensure continuous operation. Petro-Canada s support begins with the sale. Our Shovel Specialists are always available to provide on-site help and training. They literally walk-the-talk to help ensure your operation is running at peak performance. They re talking to mechanics, discussing product options and delivering the kinds of product solutions that increase productivity, minimize downtime and save money. They are backed by a support team ready with cost-savings models and lube surveys. They ve also got the tools to help you consolidate your lubrication product inventories. And with Petro-Canada s wide distribution network, you can always count on having the lubricants you need, when you need them. Choose the Petro-Canada team and get surface mining solutions that go beyond today s standards. Exceeding the standards of the industry. Our lubricants meet or exceed equipment manufacturers specs and the high quality standards of the industry. We re the first lubricants company in the world to achieve ISO/TS 16949, which replaces QS9000. We re also ISO 9001 registered. And with our ISO registration, we share the same growing commitment to the environment as you do. 13

15 For more information, visit lubricants.petro-canada.ca 14

16 Our No-Nonsense Lubricants Warranty We will repair damaged equipment, or replace damaged equipment parts resulting from a failure due to defects of the Petro-Canada lubricant, as long as the lubricant is used in accordance with your equipment manufacturer s and our recommendations. It s more than just a warranty. It s a commitment. Our business is keeping your business going. To place an order, please call a Customer Order Management Representative at: Canada (English)... Phone (French)... Phone United States... Phone Latin America... Phone Europe... Phone Asia... Phone China... Phone +86 (21) You can also us at lubecsr@suncor.com To learn more about how Petro-Canada lubricants, specialty fluids, oils and greases can help maximize your equipment performance, savings and productivity, please contact us at: North America... Phone Europe... Phone +44 (0) Germany... Phone +49 (0) Latin America... Phone Asia... Phone China... Phone +86 (21) sales@suncor.com Visit us on the web at lubricants.petro-canada.ca LUB1586E ( ) PRINTED ON RECYCLABLE PAPER Petro-Canada is a Suncor Energy business TM Trademark of Suncor Energy Inc. Used under licence. PRINTED IN CANADA