Machine Documentation BELKI Oil Separator type 301

Transcription

1 Machine Documentation BELKI Oil Separator type 301 Content

2 Technical dossier: Machine Specifications 3 Function: Oil separator Part 4 Suction part 5 Pump 7 Oil container 9 Machine prescription 9 Installations 10 Machine data 11 Maintenance 11 Machine stop/repair 12 Electrical Chart 12 Various: Declaration of conformity 13 1

3 Machine Specification BELKI oil Separator type 301 Is a robust and simple Machine Manufactured to separate free oil from various processing liquids i.e. Degreasing Baths, Coolants and industrial waste water. Capacity up to 100 l/time. BELKI oil Separator is an compact unit with an build in pump placed underneath the separator. Filter is fitted on the outside for easy service. The Oil Separator can be supplied with various suction devices suitable into any tank or liquid which has to be cleaned. 2

4 Functionality BELKI oil Separator type 301 consist of four main components.: Oil Separations part Suction part Pump Oil container Oil Separations part: Consist of a tank with partition which is guided from just above the bottom allowing liquid to run underneath. Inlet is shielded from the oil chamber with a guiding ring. Liquid level is adjustable by turning the small handle placed onto of the outlet pipe. Oil outlet has a fixed level. Oil outlet Outlet Oil Container Partition Return Inlet Draw Suction Menbrane Pump 3

5 Suction part: 1. In this position the skimmer is in balance. No liquid is removed. 2. When starting the pump the liquid level in the skimmer drops then the skimmer is tilting forward and liquid runs in the skimmer. When the amount of liquid running into the skimmer is similar to the amount of liquid which is sucked out of the skimmer, the skimmer will once again get in balance and holds position. 3. When liquid level drops in the skimmer it s tilting forward. When liquid level in the tank variate the skimmer will follow the surface by tilting forward or backwards When the surface is clean the skimmer prevents new solids to stay on the surface by continuously skimming the surface. 4

6 Tilting skimmer BELKI teknik has developed a range tilting skimmers for highly efficient removal of solids on most liquid surfaces. We can supply suction devices who can cope with big level differences or to fit in very narrow places. Samples of suction devices: Floating tilting skimmer: Suitable when having plenty of space and major level differences. The floating skimmer is especially suitable when the separator is moved from one machine to another. Tilting skimmer with elbow ½ Suitable for major level differences up to 1000 mm or even more 5

7 Pump: An electric driven membrane pump is build in the separator. The pump is self priming, running very gentle. It s possible to connecting up with suction devices. 6

8 Pos. Stk. Beskrivelse Dim. Material Bolt Button Head ISO 7380 M 6x12 RF End plate 122x205x1,5 RF Distance bar Ø 15x35.1 ST Pressure plate Ø 80x13 ST Outer membrane Ø 150x3 Nitril Inner Membrane Ø 150x1 Teflon Membrane flange Ø 80x2 RF Bolt DIN 912 M 8x50 ST Plate DIN 9021 Ø 24x8,5x2 Galv.ST Loop seat Ø 18x15 RF Loop bearing SKF RB-12,7 RJ Ø 12,7 RF Plug m. O-ring 1/2" RG Plast O-ring 70 Shore Ø 15,60x1, Screw M 6x12 Galv.ST Pumping chamber right 200x160x35 PEHD Bolt button head ISO 7380 M 8x12 RF Skive DIN 125A Ø 15x8,5x1,6 RF Top plate 122x99x1,5 RF Screw M 6x12 RF Pumping console ST ST Lock ring DIN 471 outer. Ø 15 ST Bearing DIN RS Ø 35x15x Sims Ø 15x1 ST Feather W. rounded ends 6x6x25 ST Crank 30x205 Chrom-Nickel Bearing DIN RS 42x20x Distance bar Ø 27x22x39,8 ST Gear motor Pujol/Lafert LAC Holding disk Ø 25x6,5x2 ST Bolt M 6x15 ST O-Ring 70 Shore Ø 15,6x1, Connecting piece 30x30x90 PEHD Pressure plate Ø 80x13 ST Countersink Bolt W pozi drive M 5x55 ST Pumping chamber contra 200x160x35 PEHD Screw M12x16 1/2" RG Messing Connecting piece for 2 Suction units 30x30x90 PEHD

9 Oil container 5L. PVC container supplied with necessary fittings, suitable for overflow. When overflow hose is connected up the system is secured for i.e. oil to run back into the tank instead of flushing the floor. When liquids having difficulties separating the oil, it s possible to use the container as an second separation step: The level in the separator is to adjusted so that a minor stream of liquid is flowing into the container, oil is now separated in the container. This can all so be done when having i.e. grease who won t run out of the separator. 8

10 Machine prescription Machine is suitable for separating i.e. solids from liquid. Machine is mostly used for cleaning coolant on tooling machines, and degreasing baths, as well as other processing liquids with free oil on surface. If other applications this must be done in consultation with the manufacturer Mounting of unit When receiving the equipment please check for transporting damages on both the separator and accessories. Mount the separator so that it is placed in level, and outlet from the Separator is placed above level of existing tank. To obtain best possible flow in tank we recommend that return hose is placed in far end of tank away from the suction device Mount the suction device into the tank so that the skimmer can operate freely.. Then connecting up the separator and the suction device. Overflow from container is guided to the tank. Fill the Oil separator with clean liquid up to 5-10 mm below the outlet inside the separator. Start the oil Separator. If liquid is running out through the oil outlet please lower liquid level inside the separator by turning the level handle. Oil outlet Separator tank Oil container Adjusting handle/outlet Floating Tilting Skimmer Machine tank 9

11 Machine data: Machine Oil Separator Type: 301 Dimension (LxWxH): 667x270x645 Weight: 34 Kg Capacity Max 100 L/h Electrical inlet 1 ~ 230V Electrical phase: Max. 10A Motor: MEZ 0,12kW Phase: 1 ~ Voltage: 240V AMP max.: 0.73A Frequency: 50Hz 1350 min -1 Power: 0,12 kw Condensate: Comar 250mm 16µF Motor protection Iskra Power 0,60-1,0A Gear: LAC 40 Gear: 1 = 80 Maintenance: Maintenance free Pump: BELKI-Membrane pump Capacity: 100 L/h (Max) Date 30/06/2009 Maintenance: Check points Check Points Annually Check Oil container, empty when full 52 Check Y-filter Clean for solids 52 Adjust inlet handle inside separator, and suction device if not working properly. Remarks 12 When having major oil problems in liquid it ought to be checked every week 10

12 Machine stop/repair: Contact BELKI -teknik på tlf.: Diagram 11

13 Overensstemmelseserklæring Declaration of conformity Vi/We BELKI - teknik tlf./tel: (Fabrikantens navn/supplier's name) Fårupvej 19, Fårup, 8840 Rødkærsbro (Fabrikantens adresse/supplier's adress) erklærer herved på eget ansvar, at følgende produkt/declare under our sole responsibility that the product. BELKI Oil Separator type 301 (navn, type eller model, eventuel udstyrsnr.) (name, type or model,, lot, batch or serial number, possibly sources and numbers of items) og som er omfattet af denne erklæring, er i overensstemmelse med følgende direktiver og andre dokumenter (se det tekniske dossier for harmoniserede standarder/which this declaration relates is in conformity with the following standards or other normative documents (relevant harmonizel standards are listed in the technical construction file): i henhold til bestemmelserne i Direktiv 89/392/EØF, tillæg 91/368/EØF og 93/44 EØF om indbyrdes tilnærmelse af medlemsstaternes lovgivning om maskiner/ following the provisions of the Machinery Cirectice 89/392/EEC with amendments. Fårup den (udstedelsessted og dato/place and date of issue) (navn og underskrift af bemyndiget person/name and signature or equivant marking of authorizel person) 12