Providing the Total Wire & Cable Solution for GOVERNMENT
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- Eustacia Barrett
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1 Providing the Total Wire & Cable Solution for GOVERNMENT
2 TPC WIRE & CABLE PROVIDES High-performance problem-solving products Cost and time-saving products for industrial applications Personal sales support In-depth inventories Hard-to-find cord and cable products Knowledgeable customer service A safer electrical environment Longer lasting products Custom engineered products Electrical cord and cable is a vital link in your facility s electrical system Electrical equipment requires quality cord and cable that can stand up to today s industrial environments. Many cord and cable applications are subject to one or more of the following conditions: Impact & Vibration Oil, chemical & water deterioration Crushing & Abrasion Extreme heat & cold Pulling & Flexing Unsafe areas Too often, maintenance must use ORDINARY cord and cable in these areas because that s all that s available. These products do not hold up because they are not designed for maintenance environments. As you know... the real cost of cord and cable maintenance includes not only the cost of material, but also the labor and downtime that result from unnecessary repair and replacement of damaged or worn-out cord and cable. 2
3 When Quality Matters, Choose TPC Wire & Cable The products presented in our catalog have been specifically designed for use in applications where performance and reliability are of the utmost importance. At TPC Wire and Cable Corp, success is measured in the reduction of customer downtime and lower overall maintenance costs. Our commitment to our customer is the cornerstone of our business approach and what distinguishes TPC from the ordinary wire and cable supplier. TPC has been providing Government customers with quality product for over 30 years. We provide FOB destination on all orders to the Government Market. GSA level pricing is available. TPC services a diverse Government Market including: -Military Installations -Air Force Bases -Army Bases and Depots -Naval and Commercial Shipyards -Government Contractors -Military Vehicle Manufacturers -Aerospace Industry Our products are currently listed on the DOD E-Mall through multiple small business partners. Through the use of Cost Value Analysis, TPC welding cable, on average, lasts 8-10 times longer then our competition. As an ISO-9001 company, our quality inspection process is a critical part of the customer experience and ensures customers get the perfect product every time. Custom engineered products are available, designed with application and environment information from the customer. These products are built specifically for an individual customer application and represent a true problem solving service. We provide electrical cable products, assemblies and accessories high in quality, performance and dependability. TPC WIRE & CABLE CORP FAX CANADA MEXICO
4 600 VOLT WELDING CABLE LISTED UL Listed CSA Certified Rated 90 C Extreme Usage UV Resistant 600 Volt FT-1 RoHS Compliant Jacket Colors* YELLOW BLACK RED WHITE BLUE GREEN *Additional colors available. Please ask your Sales Representative. Extra-Flex #34 AWG Bunch Stranded Rope Lay Copper 2-1/2 times more stranding than conventional welding cables. Reduces copper conductor fatigue and breakage. Easier to work with. High impact resistance. 100% Fabric Serve Improves tear resistance and reduces jacket shrink-back. Footage Indicators Marked on the Jacket Easy, precise measuring reduces waste and improves productivity. Jacket is 25% Thicker than Ordinary Cable Withstands tearing, abrasion, impact and chunking. Specially Compounded, Security Yellow, Super-Trex TSE Jacket Rated 600 Volt Superior first-line defense against all types of industrial and environmental abuse. Flame and heat resistant. Extreme all-weather flexibility. PART NO. CABLE CONDUCTOR JACKET NOMINAL WT. (LBS.) YELLOW BLUE SIZE (AWG) STRANDING THICKNESS (IN.) O.D. (IN.) PER x x x / x BL 2/ x / x CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
5 Yellow, Red or Black DC Welding Cable CSA Certified 90 C Extreme Usage Extra Flexible UV Resistant FT-1 RoHS Compliant 90 Volts Max. Jacket Colors* YELLOW BLACK RED WHITE BLUE GREEN *Additional colors available. Please ask your Sales Representative. Extra-Flex #34 AWG Soft Drawn Bunch Stranded Rope Lay Copper 2-1/2 times more stranding than conventional welding cables. Reduces copper conductor fatigue and breakage. Easier to work with. High impact resistance. 100% Fabric Serve Improves tear resistance and reduces jacket shrinkage. Jacket is 25% Thicker Than Ordinary Welding Cable Superior resistance to tearing, abrasion and impact. Footage Indicators Marked on the Jacket Easy, precise measuring reduces waste, improves productivity. Specially Compounded, Security Yellow Super-Trex TSE Jacket The best first-line defense against all types of industrial and environmental abuse. Resists oil, ozone, most chemicals and weld spatter. Flame and heat resistant. Extreme all-weather flexibility. See chart below for sizes available with red or black jacket. PART NO. CABLE SIZE CONDUCTOR AMPACITY JACKET NOMINAL WT. (LBS.) YELLOW RED BLACK (AWG) STRANDING (1) THICKNESS (IN.) O.D. (IN.) PER x R 86302BK x x / x R 86305BK 2/ x / x / x NOTE: (1) Ampacity is for a low voltage intermittent welding lead. Based on 30º C ambient 90º C insulation. TPC WIRE & CABLE CORP FAX CANADA MEXICO
6 WELD ASSEMBLY SMART PART NUMBERING SYSTEM F E A T U R E S A N D B E N E F I T S Super-Trex Weld Cable First line defense against oils, ozone and UV exposure as well as most chemicals. Extreme all weather flexibility. Proven performance lasts up to 8 times longer than standard weld cables.* Completely Molded Design All rubber construction reduces cable stress and provides an environmental seal between the cable and the connector head. Mated Connection Provides a Cork and Bottle Seal Forms a water, oil and dust resistant seal, protects the connection from contamination. Quick Disconnect ¾ turn Quick disconnect system, provides a secure connection. Compatible with both Series 16 Taper Nose and Series 18 Ball Nose. Sized for 2AWG 4/0 Cables Designed to meet your application needs for both welding and temporary power. S P E C I F I C A T I O N S Taper Nose will mate with any series 16, E1016, J Series or taper nose style plugs for welding applications. Ball Nose will mate with any series 18, E1018, Standard Series or ball nose style plugs for welding applications. Taper Nose A P P L I C A T I O N S Government shipyards Commercial and Navy shipbuilding and repair sites Motor and generator applications Construction sites Utility applications Mining applications Temporary power for concerts, carnivals, conventions, theme parks, etc. Ball Nose M O L D E D H E A D C O L O R S Yellow (Standard) Black Red White Blue Green *Data available for customer use 6 CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
7 Weld Assembly WELD ASSEMBLY SMART PART NUMBERING SYSTEM Series End 1 End 2 Cable No. Length Head Color WA 16 M F F100 Y Length F Feet M Meters A Inches Cable No. 2 AWG through 4/0 cable Head Color Y Yellow (Standard) BK Black R Red W White BL Blue G Green Series 16 Taper Nose 18 Ball Nose End 1 M Male F Female End 2 M Male F Female O None In the example shown above, WA16MF86317F100Y is a taper nose style weld assembly, male to female molded plugs with 100 ft. of (4/0 600 V welding cable) and yellow heads. TPC WIRE & CABLE CORP FAX CANADA MEXICO
8 WHEN QUALITY MATTERS Welding Cable - Cost Value Analysis TPC s welding cables typically last 8 10 times longer than commercially available welding cables. Based on annual orders totaling 1000 ft. of welding cable, a typical customer can save up to $20,440 annually. Reduce cable replacement labor costs by up to 90%. Reduce down time by 80%. Increase in production hours up to 75%. TPC weld cables have typically been in service for over 13 months without repair or replacement. VALUE ANALYSIS COMPUTATION PER 1000FT MATERIAL COST COMPETITOR TPC Average Cost Per Foot $3.32/ft. $6.12/ft. Replace Cable $3, $6, # of Replacements 8 1 Total Material $26, $6, # of Units 1 ft. 1 ft. Total Cost $26, $6, CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
9 SUPER-TREX RHH/RHW SINGLE CONDUCTOR POWER CABLE LISTED TYPE W 2000 Volt Type RHH/RHW 600 Volt 90 C Dry 75ºC Wet UV Resistant RoHS Compliant #30 AWG Stranded Copper Conductor Provides for easy installation and longer life in vibration and flexing applications. Tinned Copper Conductor Bunched in a Left-Hand Lay Resists corrosion, easy to solder, improved flex life. Mylar Separator Easier to strip. Saves time. Live-Flex Ribbed EPR Conductor Insulation Rated 90 C Ribbed to prevent kinking and breakage due to twisting and flexing. Resists dry rot. High dielectric, tensile and mechanical properties. Specially Compounded Super-Trex TSE Jacket First line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. All-weather flexibility. CONDUCTOR AMPACITY (1) INSULATION JACKET NOMINAL WEIGHT PART SIZE CONDUCTOR WET* DRY* THICKNESS THICKNESS O.D. (LBS.) NO. MCM STRANDING 75 C 90 C (IN.) (IN.) (IN.) PER #2 665 x / x / x x x x NOTES: (1)Based on an ambient temperature of 30 C per NEC 2011, Table (B)(17). *Conductor Temperature TPC WIRE & CABLE CORP FAX CANADA MEXICO
10 ULTRA-GARD TM PORTABLE CORD LISTED UL Listed CSA Certified SOO Rated 600 Volt MSHA Approved 90 C to -30 C UV Resistant FT-2 RoHS Compliant Extra Hard Usage Suitable for Class 1, 2, 3 Division 1 & 2* Tinned Conductors Resists corrosion, easier to solder. Tinned Extra-Flex #34 AWG Bunch Stranded Copper Improves flexibility and reduces conductor fatigue and breakage. Live-Flex Oil and Fluid-Resistant Thermoset Insulation, with Paper Separator Resists effects of lubricating oils, coolants, cutting oils, acids, and most chemicals. Superior tensile strength. No-Wick Rayon-Reinforced Synthetic Filler Adds tensile strength. Improves flexibility and won t wick up liquids. Acts like a shock absorber to reduce damage from impact. 100% Fabric Serve, Jacket Impregnated Increases tear resistance, provides greater protection from impact. Specially Compounded, Security Yellow, Super-Trex TSE Jacket Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat-resistant. Extreme all-weather flexibility. PART CORD SIZE CONDUCTOR AMPACITY INSULATION JACKET MAX. WT. (LBS.) NO. AWG/COND. STRANDING (1) THICKNESS (IN.) THICKNESS (IN.) O.D. (IN.) PER /3 41 x /4 41 x /2 65 x /3 65 x AU** 16/3 65 x /4 65 x /5 65 x AU** 16/5 65 x /6 65 x /7 65 x /8 65 x /3 104 x /4 104 x /3 165 x /4 165 x /3 259 x /4 259 x NOTES: (1)Based on an ambient temperature of 30 C and conductor temperature of 90 C per NEC 2011, Table 400.5(A)(1). *When installed in accordance with NEC guidelines sections, , , **Automotive Standard Conductor Color Code. 10 CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
11 WHEN QUALITY MATTERS Portable Cord - Cost Value Analysis TPC s portable cords (Ultra & Triple-Gard TM lines) typically last 6 9 times longer than commercially available portable cord cables. Based on annual orders totaling 1000 ft. of portable cord cable, a typical customer can save up to $9,171 annually. Reduce cable replacement labor costs by up to 70%. Increase in production hours up to 96%. Total material and labor cost savings = 95%. TPC portable cord cables have typically been in service up to 35 months without repair or replacement. VALUE ANALYSIS COMPUTATION PER 1000FT MATERIAL COST COMPETITOR TPC Average Cost Per Foot $1.63/ft. $3.51/ft. Replace Cable $1, $3, # of Replacements Total Material $12, $3, # of Units 1 ft. 1 ft. Total Cost $12, $3, TPC WIRE & CABLE CORP FAX CANADA MEXICO
12 Type-TC/Type W Power Cable LISTED UL Listed Type W 2000 Volt TC-ER (Tray Cable - Exposed Run) 90 C UV Resistant Bunch Stranded Tinned Soft Drawn Copper Longer flex life in flexing and twisting applications. Conductors are Color Coded Provides fast identification of conductors. Easy to read and simplifies installation. Live-Flex EPR Conductor Insulation Flame retardant EP insulation designed for Tray Cable applications. High dielectric, tensile and mechanical properties. Rayon Tire Cord Reinforcing Braid embedded in jacket provides added strength. Improves cable resistance to impact, abrasion, twisting and pulling. Heavy-Duty Security Yellow Super-Trex TSE Double Pass Jacket Provides superior first-line defense against industrial and environmental abuse. Resists tearing, abrasion, oil, impact, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility. 2 COND. CSA Certified 3 COND. CUL 4 & 6 COND. CUL/CSA PART CABLE SIZE CONDUCTOR AMPACITY JACKET NOMINAL WT. (LBS.) FLAME NO. AWG/COND STRANDING (1) THICKNESS (IN.) O.D. (IN.) PER 1000 RATING 85404* 8/2 133 (7x19) FT /2 259 (7x37) FT /2 259 (7x37) FT /2 259 (7x37) FT / (19x56) FT * 8/3 133 (7x19) FT /3 259 (7x37) FT /3 259/ FT /3 259/ FT / x FT /4 133 (7 x 19) FT /4 259 (7 x 37) FT /4 259 (7 x 37) FT /4 259 (7 x 37) FT /5 259 (7 x 37) FT /5 259 (7 x 37) FT /6 259 (7 x 37) FT 4 NOTE: (1)Based on an ambient temperature of 30 C and conductor temperature of 90 C per NEC 2011, Table 400.5(A)(2). *Not TC rated. 12 CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
13 WHEN QUALITY MATTERS Power Cable (2000V) - Cost Value Analysis TPC s power cable (at least 2000V rated) typically last 2 3 times longer than commercially available power cables. Based on annual orders totaling 1000 ft. of power cable, a typical customer can save up to $11, annually. Reduce cable replacement labor costs by up to 20%. Increase in production hours up to 52%. Total material and labor cost savings = 25%. TPC power cables have typically been in service up to 29 months without repair or replacement. VALUE ANALYSIS COMPUTATION PER 1000FT MATERIAL COST COMPETITOR TPC Average Cost Per Foot $7.14/ft. $12.04/ft. Replace Cable $7, $ # of Replacements 5 2 Total Material $35, $24, # of Units 1 ft. 1 ft. Total Cost $35, $24, TPC WIRE & CABLE CORP FAX CANADA MEXICO
14 REDUCED DIAMETER CONTROL CABLE LISTED UL Listed CSA Certified 600 Volt 90ºC RoHS Compliant 14 Flex tested over 20 million cycles in cat track testing without electrical failure! 12 AWG FT-1 TC Rated 16 AWG FT-4 TC Rated Exposed Run 18 AWG FT-4 TC Rated Exposed Run 20 AWG FT-1 PART CORD SIZE CONDUCTOR AMPACITY INSULATION JACKET NOMINAL WT. (LBS.) NO. AWG/COND. STRANDING (1) THICKNESS (IN.) THICKNESS (IN.) O.D. (IN.) PER /8 65 x /12 65 x /22 65 x PART NO. (CONDUCTOR) CORD SIZE CONDUCTOR AMPACITY INSULATION JACKET NOMINAL WT. (LBS.) STD. RED BLUE AWG/COND. STRANDING (1) THICKNESS (IN.) THICKNESS (IN.) O.D. (IN.) PER R 88505B 16/5 65 x B 16/8 65 x R 88512B 16/12 65 x /16 65 x R 88519B 16/19 65 x /22 65 x R 88525B 16/25 65 x /31 65 x R 88533B 16/33 65 x /41 65 x R 88547B 16/47 65 x /49 65 x /60 65 x PART CORD SIZE CONDUCTOR AMPACITY INSULATION JACKET NOMINAL WT. (LBS.) NO. AWG/COND. STRANDING (1) THICKNESS (IN.) THICKNESS (IN.) O.D. (IN.) PER /5 41 x /12 41 x /19 41 x /25 41 x /33 41 x /49 41 x /65 41 x PART CORD SIZE CONDUCTOR AMPACITY INSULATION JACKET NOMINAL WT. (LBS.) NO. AWG/COND. STRANDING (2) THICKNESS (IN.) THICKNESS (IN.) O.D. (IN.) PER /5 26 x /12 26 x /19 26 x /25 26 x /33 26 x /47 26 x /65 26 x CONTROL CABLE Bunch Stranded Tinned Soft Drawn Copper Longer flex life in flexing and twisting applications. Easier to solder. Conductors are Coded with Alpha-Numeric Identification Provides fast identification of conductors. Easy to read and simplifies installation. Nylon Fillers Low friction, non wicking fillers provide excellent flexibility. Polyester TPE Conductor Insulation Oil resistant and has high dielectric, tensile and mechanical properties. Uni-Lay Construction Alternating Bundles Superior performance in flexing and torsional applications. High Flex Tape Separator Around Inner Components Provides easy movement of the conductor bundle for longer flex life. Specially Compounded, Security Yellow, Super-Trex TPE Jacket Superior first-line defense against oil, ozone and UV exposure as well as most chemicals. Flame and heat resistant. Extreme all-weather flexibility. NOTES: (1)Based on an ambient temperature of 30 C and conductor temperature of 90 C per NEC 2011, Table (B)(16). (2)Maximum allowable current per conductor. Ampacities are based on an ambient temperature of 30º C with a conductor temperature of 90º C, not more than 3 current carrying conductors. CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
15 LISTED MULTI-CONDUCTOR P&R CABLE UL Listed CSA Certified TC-ER 600 Volt FT-1 90 C Dry 75 C Wet Class 1 Division 2* UV Resistant WTTC 1000 Volt RoHS Compliant 16 AWG MSHA Approved Payout & Retractile (P&R) Construction Bunch Stranded Tinned Soft Drawn Copper Longer flex life in reeling, flexing and twisting applications. Easier to solder. Live-Flex XLPE Conductor Insulation Increases flexibility and has high dielectric, tensile and mechanical properties. Conductors Lower Coefficient of Friction Longer life in reeling and flexing applications. Fewer spares needed. Nylon Armored Inner Conductors are Coded with Alpha Numeric Identification Provides fast identification of conductors. Easy to read and simplifies installation. No-Wick Rayon-Reinforced Synthetic Filler Adds tensile strength, improves flexibility and won t wick up liquids. Acts like a shock absorber to reduce damage from impact. Polyester Tape Around Inner Components Provides easy movement of the conductor bundle for longer flex life. Nylon Reinforcing Braid Embedded Between Two-Layer Jacket Provides added strength. Improves cable resistance to impact, abrasion, twisting and pulling. Specially Compounded, Security Yellow, Super-Trex TSE Jacket A two layer reinforced jacket provides superior first-line defense against industrial and environmental abuse. Resists tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility. P&R CABLE CABLE SIZE CONDUCTOR AMPACITY JACKET THICKNESS NOM. O.D. CABLE WT. (LBS.) PART NO. AWG/COND. STRANDING (1) (IN.) (IN.) per 1000 COLOR CODED CONDUCTORS /6 65/ /8 65/ /10 65/ /12 65/ /16 65/ /20 65/ /24 65/ /33 65/ /36 65/ /41 65/ /49 65/ ALPHA NUMERIC BLACK CONDUCTORS /7 41/ /8 41/ /10 41/ /12 41/ /16 41/ /20 41/ /24 41/ /6 65/ /8 65/ /12 65/ /20 65/ /30 65/ /6 105/ /8 105/ /12 105/ NOTES: (1)Based on an ambient temperature of 30 C and conductor temperature of 90 C per NEC 2011, Table (B)(16). *When installed in accordance with NEC guidelines sections, , , TPC WIRE & CABLE CORP FAX CANADA MEXICO
16 Overall Shielded Continuous Flex Multi-Conductor Cable UL Recognized 90 C CSA Certified 80 C Designed for Continuous Flex Applications MSHA Approved 600 Volt 90 C RoHS Compliant In cat track testing TPC Continuous Flex products exceeded 25 million cycles without electrical failure! Flat Tinned Drain Wire Bunch Stranded Soft Drawn Copper Longer flex life in flexing and twisting applications. Finely Stranded Tinned Copper Conductors Improves flexibility and extends flex life. Fluoropolymer Insulation Offers superior resistance to oil, solvents and chemicals. Provides high dielectric capability, mechanical strength and cut resistance. Fluoropolymer Over-Wrap Acts as a flex-facilitator, allowing the conductors to slide smoothly under the braid shield in dynamic applications. Protects the conductors from abrasion, improving flex life. Ultra-Shield Construction, a Heavy-Duty Tinned Copper Braid Shielding provides a minimum of 85% protection from EM and RF interference in addition to superior mechanical strength in industrial applications. Woven Nylon Tape Improves flexibility, allows the conductor bundle to move easily within the jacket for longer flex life. Security Yellow Heavy-Duty Polyurethane TPE Jacket Provides superior first-line defense against industrial and environmental abuse. Resists tearing, abrasion, oil, ozone and most chemicals. UV resistant. 16 PART CABLE STRANDING AMPACITY DRAIN INSULATION WT. (LBS.) NO. AWG/COND NO./AWG (1) WIRE NOMINAL O.D. THICKNESS (IN.) Per /5 65/ AWG /9 65/ AWG /12 65/ AWG /19 65/ AWG /25 65/ AWG /31 65/ AWG /2 41/ AWG /3 41/ AWG /4 41/ AWG /6 41/ AWG /9 41/ AWG /12 41/ AWG /18 41/ AWG /24 41/ AWG /33 41/ AWG /49 41/ AWG /65 41/ AWG /2 26/ AWG /6 26/ AWG /9 26/ AWG /12 26/ AWG /18 26/ AWG /24 26/ AWG /26 26/ AWG /2 19/ AWG /4 19/ AWG /6 19/ AWG /9 19/ AWG NOTE: (1) Ampacities are based on 30 C ambient and 90 C conductor temperature. These values are to be used as a guideline and may vary according to the actual cable application. CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
17 A P P L I C A T I O N S A N D S P E C I F I C A T I O N S Cat Tracks Trex-Onics Jacket Chemical Resistance Computer Interface ACIDS ORGANICS (continued) Digital Remote Control Acetic, 5% Good Ethylene Glycol 50% Water Good Formic, 20% Variable Heat, Pressure and Flow Meters Gasoline, 100 Octane Fair Hydrochloric, 10% Fair Instrumentation Hexane Fair-Good Olcic Fair-Good Kerosene Good Load Cell Monitors Sulfuric, 20% Fair Methylene Chloride Variable Programmable Controllers Proximity Methyl Ethyl Keytone Variable Switches ALCOHOLS Programmable Limit Switches Ethanol Variable N-Methyl-2-Pyrrolidene NR Isopropanol Fair-Poor Oil, Texas Crude Fair-Good Robotic Applications Isopropanol, 50% Fair-Poor Oil, Detergent 20W Good Servo Motors Methanol Variable Oil, Non-Detergent 20W Good Tachometers Oil, Skydrol Type B NR Telecommunications Torque-Tool Monitoring Equipment ALKALI Sodium Hydroxide, 20% Fair Oil, Skydrol Type 500A Oil, Skydrol Type 500B Fair-Variable Fair-Variable Variable Speed Motors Oil, Transmission Type A Good ORGANICS Perchlorethylene Variable Acetone Poor Chemical Resistance Pyridine NR ASTM Fuel A Good Of Common Insulating Materials Tertrahydrofuran NR ASTM Fuel B Fair Toluene Variable Rubber Silicone Fluoropolymer ASTM Fuel C Fair-Variable Trichlorothylene Variable OXIDATION RESISTANCE F E O ASTM Fuel #1 Good Turpentine Good OIL RESISTANCE P F-G O ASTM Fuel #2 Good ASTM Fuel #3 Good-Fair UV RESISTANCE F O O MISCELLANEOUS Benzene Variable Chlorox (5%) Good WATER RESISTANCE G G-E E Brake Fluid Type A Variable Calcium Chloride Good ACID RESISTANCE F-G F-G E Brake Fluid (H.D.) Fair-Good Saturated Solution ALKALI RESISTANCE F-G F-G E Butane Good FREON-113 Variable GASOLINE KEROSENE P P-F E Carbon Tetrachloride Variable FREON-11B Variable Cyclohexanone NR BENZOL TOLUENE P P E FREON-112 Good Dimenthyl Formamid NR Hydrogen Disulfide (5%) Excellent DEGREASER SOLVENT P P-G E Dimethyl Sulfoxide NR Sodium Chloride Good ALCOHOL RESISTANCE G G E I, 4-Dioxane NR Saturated Solution O = OUTSTANDING F = FAIR E = EXCELLENT Dioctyl Phthalate Fair Synthetic Perspiration Good P = POOR G = GOOD Ethyl Ether Fair-Good Tide (1%) Good Ethylene Glycol Good Water Good Trex-Onics Multi-Conductor 1. Black 34. Black/White/Orange 2. White 35. White/Red/Orange 3. Red 36. Orange/White/Blue 4. Green 37. White/Red/Blue 5. Orange 38. Black/White/Green 6. Blue 39. White/Black/Green 7. White/Black 40. Red/White/Green 8. Red/Black 41. Green/White/Blue 9. Green/Black 42. Orange/Red/Green 10. Orange/Black 43. Blue/Red/Green 11. Blue/Black 44. Black/White/Blue 12. Black/White 45. White/Black/Blue 13. Red/White 46. Red/White/Blue 14. Green/White 47. Green/Orange/Red 15. Blue/White 48. Orange/Red/Blue 16. Black/Red 49. Blue/Red/Orange 17. White/Red 50. Black/Orange/Red 18. Orange/Red 51. White/Black/Orange 19. Blue/Red 52. Red/Orange/Black 20. Red/Green 53. Green/Red/Blue 21. Orange/Green 54. Orange/Black/Blue 22. Black/White/Red 55. Blue/Black/Orange 23. White/Black/Red 56. Black/Orange/Green 24. Red/Black/White 57. White/Orange/Green 25. Green/Black/White 58. Red/Orange/Green 26. Orange/Black/White 59. Green/Black/Blue 27. Blue/Black/White 60. Orange/Green/Blue 28. Black/Red/Green 61. Blue/Green/Orange 29. White/Red/Green 62. Black/Red/Blue 30. Red/Black/Green 63. White/Orange/Blue 31. Green/Black/Orange 64. Red/Black/Blue 32. Orange/Black/Green 65. Green/Orange/Blue 33. Blue/White/Orange CODING EXCELLENT Little or no change in constant exposure application is recommended. GOOD Only slight loss in properties on constant exposure application is recommended. FAIR Some swelling could occur in constant exposure but recommended for infrequent contact. VARIABLE In constant exposure not recommended. Infrequent contact recommended. NR Not recommended, product could deteriorate in moderate exposure. ELECTRICAL CHARACTERISTICS PART NOM. IMPEDANCE NOM. CAPACITANCE NOM. CAPACITANCE NO. (PER 1,000 FT.) (COND TO COND) (COND TO SHIELD) These values are to be used as a guideline and may vary according to the actual cable application. TPC WIRE & CABLE CORP FAX CANADA MEXICO
18 TREX-ONICS INDIVIDUALLY SHIELDED, MULTI-PAIR CONTROL CABLE UL Recognized 90 C CSA Certified 80 C Compact Design MSHA Approved 600 Volt RoHS Compliant Individually Twisted Shielded Pairs Protected with FEP Overcoat Unique overcoat design helps maintain shield integrity on the pairs in flexing applications. Finely Stranded Tinned Copper Conductors Improves flexibility and extends conductor life. Fluoropolymer Insulation on Individual Conductors Offers superior resistance to oil, solvents and chemicals. Provides high dielectric capability, mechanical strength and cut resistance. Unique Color Code for Each Pair FEP coated pairs are color coded for ease of identification. Ultra-Shield Construction, a Heavy-Duty Combination of Tinned Copper Braid and Aluminum/Polyester Foil Shield 100% shielding provides protection from EM and RF interference. Finely stranded braid provides superior mechanical strength. Cable Bonded Design Jacket adheres to braid to reduce conductor movement and elongation in flexing or reeling applications. Security Yellow Heavy-Duty Polyurethane Jacket Excellent defense against cutting, abrasion, oil and chemicals. INDIV. WT. CONDUCTOR NO. INSULATION PAIRS OVERALL JACKET NOM (LBS.) PART SIZE OF CONDUCTOR AMPACITY THICKNESS DRAIN DRAIN THICKNESS O.D. PER NO. (AWG) PAIRS STRANDING (1) (IN.) WIRE WIRE (IN.) (IN.) / AWG 20 AWG / AWG 20 AWG / AWG 20 AWG / AWG 20 AWG / AWG 20 AWG / AWG 20 AWG / AWG 22 AWG / AWG 22 AWG / AWG 22 AWG / AWG 22 AWG / AWG 22 AWG / AWG 22 AWG / AWG 22 AWG / AWG 26 AWG / AWG 26 AWG / AWG 26 AWG / AWG 26 AWG / AWG 26 AWG / AWG 26 AWG NOTE: (1) Ampacities are based on 30 C ambient and 90 C conductor temperature. These values are to be used as a guideline and may vary according to the actual cable application. 18 CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
19 VARIABLE FREQUENCY DRIVE Power Cable UL Listed c(ul) Listed 600 Volt TC ER 90 C FT Volt Corona Resistant Color Code CONDUCTOR COLOR 1 Black 2 White 3 Red GROUND Green Finely Stranded Copper Conductors Improves flexibility and extends conductor life in dynamic applications Three Insulated Grounds Reduces overall cable O.D. TSE Insulation Corona resistant insulation designed for VFD applications Part Power Cond. Size Power Cond. Ground Size Ampacity Nom. O.D. Wt. (LBS.) Number AWG/Cond. Stranding Cond./AWG* (1) (IN.) per #4-3 Cond 259 x x 12 awg #2-3 Cond 259 x x 10 awg /0-3 Cond 266 x x 10 awg /0-3 Cond 342 x x 10 awg /0-3 Cond 532 x x 8 awg Kcmil - 3 Cond 646 x x 6 awg Kcmil - 3 Cond 925 x x 6 awg Kcmil - 3 Cond 1110 x x 6 awg Kcmil - 3 Cond 1332 x x 6 awg VARIABLE FREQUENCY DRIVE CABLE Ultra-Shield Construction Combination tinned copper and foil shield for maximum RF and EM protection Specially Compounded Super-Trex TSE Jacket Superior protection against oil, ozone, sunlight, UV, chemicals, heat and flame. Excellent all weather flexibility NOTES: (1)Based on an ambient temperature of 30 C and conductor temperature of 90 C per NEC 2011, Table B310.15(B)(2)(3). * Ground sized in accordance with NEC Table 250, UL1277 whichever is larger. TPC WIRE & CABLE CORP FAX CANADA MEXICO
20 UL Recognized 600 Volt CSA Approved CHEM-GARD TM C/392 F FT1 VW1 Rated to -60 C RoHS Compliant In cat track testing Chem-Gard 16/12 completed over 7 million cycles without electrical failure! Small Diameter Fluoropolymer offers excellent electrical properties and the product is much smaller than most cables of the same AWG size and conductor count. This allows the product to be used in areas that require a tighter bend radius. Finely Stranded Nickel Plated Copper Conductors For improved flexibility in dynamic applications and protection from corrosion and oxidation in chemical and high temperature environments. Fluoropolymer Conductor Insulation Extremely chemical resistant and mechanically durable for additional protection against cutting, abrasion and chemicals. Conductors slide easily within jacket for maximum flex life. High Temperature Fluoropolymer Fillers Will not wick up contaminants into cable. Allows conductors to move freely within jacket for improved flexibility in dynamic applications. Thermo-Trex Fluoropolymer Jacket Ideal for harsh chemical environments. Excellent defense against cutting and abrasion. Resistant to oils, acids, solvents and chemicals. Designed for continuous temperature environments up to 200 C (392 F). Optional Ultra-Shield TM Construction 90% coverage heavy duty tinned copper braid shielding provides protection from EM and RF interference in addition to superior mechanical strength in abusive environments. COMPLIANCE Passes Boeing Test Method BSS 7239 for Toxic Gas, Flaming and Non-Flaming Mode. Passes Bombardier Specification SMP 800C Toxic Gas Generation, Flaming and Non-Flaming Mode. ASTM E 662 Standard Test Method for Specific Optical Density of Smoke Generated by Solid Materials (NFPA Designation No CONDUCTOR COLOR CODES 1 Black 2 White 3 Red 4 Green 5 Orange 6 Blue 7 White/Black 8 Red/Black 9 Green/Black 10 Orange/Black 11 Blue/Black 12 Black/White CHEMICAL RESISTANCE ETFE FEP Oxidation Resistance Excellent Excellent Oil Excellent Excellent UV Rays Excellent Excellent Water Excellent Excellent Acid Excellent Excellent Alkali Excellent Excellent Gasoline/Kerosene Excellent Excellent Benzol Toluene Excellent Excellent Degreaser Solvent Excellent Excellent Alcohol Excellent Excellent UNSHIELDED MULTI-CONDUCTOR High Temp Non-Shielded Braid 200 C (Additional configurations available) Part Configuration Stranding BRAID Cable Ampacity Drain Wt. (LBS.) No. AWG/Cond. (Strands/AWG) Shield Conductor Insulation OD (1) Wire per 1, /4 41/34 None Nickel Fluoropolymer None /12 41/34 None Nickel Fluoropolymer None /4 65/34 None Nickel Fluoropolymer None /12 65/34 None Nickel Fluoropolymer None /4 105/34 None Nickel Fluoropolymer None /12 105/34 None Nickel Fluoropolymer None /4 65/30 None Nickel Fluoropolymer None NOTE: (1)Ampacities are based on conductors in free air, 40 C (104 F) ambient, 200 C (392 ) conductor temperature. 20 CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
21 CHEM-GARD TM 200 UNSHIELDED SINGLE CONDUCTOR High Temp Non-Shielded Braid 200 C (Additional configurations available) Available in Black, White, Red, Green, Brown, Orange, Yellow or Blue Part Configuration Stranding BRAID Cable Ampacity Drain Wt. (LBS.) No. AWG/Cond. (Strands/AWG) Shield Conductor Insulation OD (1) Wire per 1, BLACK 41/34 None Nickel Fluoropolymer None WHITE 41/34 None Nickel Fluoropolymer None RED 41/34 None Nickel Fluoropolymer None GREEN 41/34 None Nickel Fluoropolymer None BROWN 41/34 None Nickel Fluoropolymer None ORANGE 41/34 None Nickel Fluoropolymer None YELLOW 41/34 None Nickel Fluoropolymer None BLUE 41/34 None Nickel Fluoropolymer None BLACK 65/34 None Nickel Fluoropolymer None WHITE 65/34 None Nickel Fluoropolymer None RED 65/34 None Nickel Fluoropolymer None GREEN 65/34 None Nickel Fluoropolymer None BROWN 65/34 None Nickel Fluoropolymer None ORANGE 65/34 None Nickel Fluoropolymer None YELLOW 65/34 None Nickel Fluoropolymer None BLUE 65/34 None Nickel Fluoropolymer None BLACK 105/34 None Nickel Fluoropolymer None WHITE 105/34 None Nickel Fluoropolymer None RED 105/34 None Nickel Fluoropolymer None GREEN 105/34 None Nickel Fluoropolymer None BROWN 105/34 None Nickel Fluoropolymer None ORANGE 105/34 None Nickel Fluoropolymer None YELLOW 105/34 None Nickel Fluoropolymer None BLUE 105/34 None Nickel Fluoropolymer None BLACK 65/30 None Nickel Fluoropolymer None WHITE 65/30 None Nickel Fluoropolymer None RED 65/30 None Nickel Fluoropolymer None GREEN 65/30 None Nickel Fluoropolymer None BROWN 65/30 None Nickel Fluoropolymer None ORANGE 65/30 None Nickel Fluoropolymer None YELLOW 65/30 None Nickel Fluoropolymer None BLUE 65/30 None Nickel Fluoropolymer None BLACK 105/30 None Nickel Fluoropolymer None WHITE 105/30 None Nickel Fluoropolymer None RED 105/30 None Nickel Fluoropolymer None GREEN 105/30 None Nickel Fluoropolymer None BROWN 105/30 None Nickel Fluoropolymer None ORANGE 105/30 None Nickel Fluoropolymer None YELLOW 105/30 None Nickel Fluoropolymer None BLUE 105/30 None Nickel Fluoropolymer None 38.5 SHIELDED MULTI-CONDUCTOR High Temp Shielded Braid 200 C (Additional configurations available) Part Configuration Stranding BRAID Cable Ampacity Drain Wt. (LBS.) No. AWG/Cond. (Strands/AWG) Shield Conductor Insulation OD (1) Wire per 1, /3 41/34 Nickel Nickel Fluoropolymer AWG /4 41/34 Nickel Nickel Fluoropolymer AWG /12 41/34 Nickel Nickel Fluoropolymer AWG /4 65/34 Nickel Nickel Fluoropolymer AWG /12 65/34 Nickel Nickel Fluoropolymer AWG /4 105/34 Nickel Nickel Fluoropolymer AWG /4 65/30 Nickel Nickel Fluoropolymer AWG 154 NOTE: (1)Ampacities are based on conductors in free air, 40 C (104 F) ambient, 200 C (392 ) conductor temperature. TPC WIRE & CABLE CORP FAX CANADA MEXICO
22 UL Recognized 600 Volt CSA Approved CHEM-GARD TM 150 C/302 F FT1 VW1 150 Rated to -60 C RoHS Compliant In cat track testing Chem-Gard 16/12 completed over 7 million cycles without electrical failure! Small Diameter Fluoropolymer offers excellent electrical properties and the product is much smaller than most cables of the same AWG size and conductor count. This allows the product to be used in areas that require a tighter bend radius. Finely Stranded Tinned Copper Conductors For improved flexibility in dynamic applications and protection from corrosion and oxidation in chemical and high temperature environments. Fluoropolymer Conductor Insulation Extremely chemical resistant and mechanically durable for additional protection against cutting, abrasion and chemicals. Conductors slide easily within jacket for maximum flex life. High Temperature Fluoropolymer Fillers Will not wick up contaminants into cable. Allows conductors to move freely within jacket for improved flexibility in dynamic applications. Thermo-Trex Fluoropolymer Jacket Ideal for harsh chemical environments. Excellent defense against cutting and abrasion. Resistant to oils, acids, solvents and chemicals. Designed for continuous temperature environments up to 150 C (302 F). Optional Ultra-Shield TM Construction 90% coverage heavy duty tinned copper braid shielding provides protection from EM and RF interference in addition to superior mechanical strength in abusive environments. COMPLIANCE Passes Boeing Test Method BSS 7239 for Toxic Gas, Flaming and Non-Flaming Mode. Passes Bombardier Specification SMP 800C Toxic Gas Generation, Flaming and Non-Flaming Mode. ASTM E 662 Standard Test Method for Specific Optical Density of Smoke Generated by Solid Materials (NFPA Designation No CONDUCTOR COLOR CODES 1 Black 2 White 3 Red 4 Green 5 Orange 6 Blue 7 White/Black 8 Red/Black 9 Green/Black 10 Orange/Black 11 Blue/Black 12 Black/White CHEMICAL RESISTANCE ETFE FEP Oxidation Resistance Excellent Excellent Oil Excellent Excellent UV Rays Excellent Excellent Water Excellent Excellent Acid Excellent Excellent Alkali Excellent Excellent Gasoline/Kerosene Excellent Excellent Benzol Toluene Excellent Excellent Degreaser Solvent Excellent Excellent Alcohol Excellent Excellent UNSHIELDED MULTI-CONDUCTOR Non-Shielded Configurations 150 C (Additional configurations available) 22 Part Configuration Stranding BRAID Cable Ampacity Drain Wt. (LBS.) No. AWG/Cond. (Strands/AWG) Shield Conductor Insulation OD (1) Wire per 1, /4 41/34 None Tinned Fluoropolymer None /12 41/34 None Tinned Fluoropolymer None /4 65/34 None Tinned Fluoropolymer None /12 65/34 None Tinned Fluoropolymer None /4 105/34 None Tinned Fluoropolymer None /12 105/34 None Tinned Fluoropolymer None /4 65/30 None Tinned Fluoropolymer None 133 NOTE: (1)Ampacities are based on conductors in free air, 40 C (104 F) ambient, 150 C (302 ) conductor temperature. CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
23 CHEM-GARD TM 150 UNSHIELDED SINGLE CONDUCTOR Non-Shielded Configurations 150 C (Additional configurations available) Available in Black, White, Red, Green, Brown, Orange, Yellow or Blue Part Configuration Stranding BRAID Cable Ampacity Drain Wt. (LBS.) No. AWG/Cond. (Strands/AWG) Shield Conductor Insulation OD (1) Wire per 1, BLACK 41/34 None Tinned Fluoropolymer None WHITE 41/34 None Tinned Fluoropolymer None RED 41/34 None Tinned Fluoropolymer None GREEN 41/34 None Tinned Fluoropolymer None BROWN 41/34 None Tinned Fluoropolymer None ORANGE 41/34 None Tinned Fluoropolymer None YELLOW 41/34 None Tinned Fluoropolymer None BLUE 41/34 None Tinned Fluoropolymer None BLACK 65/34 None Tinned Fluoropolymer None WHITE 65/34 None Tinned Fluoropolymer None RED 65/34 None Tinned Fluoropolymer None GREEN 65/34 None Tinned Fluoropolymer None BROWN 65/34 None Tinned Fluoropolymer None ORANGE 65/34 None Tinned Fluoropolymer None YELLOW 65/34 None Tinned Fluoropolymer None BLUE 65/34 None Tinned Fluoropolymer None BLACK 105/34 None Tinned Fluoropolymer None WHITE 105/34 None Tinned Fluoropolymer None RED 105/34 None Tinned Fluoropolymer None GREEN 105/34 None Tinned Fluoropolymer None BROWN 105/34 None Tinned Fluoropolymer None ORANGE 105/34 None Tinned Fluoropolymer None YELLOW 105/34 None Tinned Fluoropolymer None BLUE 105/34 None Tinned Fluoropolymer None BLACK 65/30 None Tinned Fluoropolymer None WHITE 65/30 None Tinned Fluoropolymer None RED 65/30 None Tinned Fluoropolymer None GREEN 65/30 None Tinned Fluoropolymer None BROWN 65/30 None Tinned Fluoropolymer None ORANGE 65/30 None Tinned Fluoropolymer None YELLOW 65/30 None Tinned Fluoropolymer None BLUE 65/30 None Tinned Fluoropolymer None Black 105/30 None Tinned Fluoropolymer None White 105/30 None Tinned Fluoropolymer None Red 105/30 None Tinned Fluoropolymer None Green 105/30 None Tinned Fluoropolymer None BROWN 105/30 None Tinned Fluoropolymer None ORANGE 105/30 None Tinned Fluoropolymer None YELLOW 105/30 None Tinned Fluoropolymer None BLUE 105/30 None Tinned Fluoropolymer None 38.5 SHIELDED MULTI-CONDUCTOR Shielded Configurations 150 C (Additional configurations available) Part Configuration Stranding BRAID Cable Ampacity Drain Wt. (LBS.) No. AWG/Cond. (Strands/AWG) Shield Conductor Insulation OD (1) Wire per 1, /3 41/34 Tinned Tinned Fluoropolymer AWG /4 41/34 Tinned Tinned Fluoropolymer AWG /12 41/34 Tinned Tinned Fluoropolymer AWG /4 65/34 Tinned Tinned Fluoropolymer AWG /12 65/34 Tinned Tinned Fluoropolymer AWG /4 105/34 Tinned Tinned Fluoropolymer AWG /4 65/30 Tinned Tinned Fluoropolymer AWG 154 NOTE: (1)Ampacities are based on conductors in free air, 40 C (104 F) ambient, 150 C (302 ) conductor temperature. TPC WIRE & CABLE CORP FAX CANADA MEXICO
24 EXTREME TEMPERATURE CABLE (-70ºC to + 150ºC) C US 1000V Rated RoHS Compliant FT1 Flame Rating UV Light Resistant Super-Trex Extreme Temperature Cable is designed to operate in temperature extremes ranging from -70ºC to 150ºC per ISO standards, (UL/cUL 105ºC). The jacket is designed to withstand mechanical abuse and is resistant to UV light, water, oil and chemicals. Stranded Tinned Copper Conductors Stranded tinned copper conductors resist corrosion, improves flexibility and helps reduce conductor fatigue and breakage in flexing applications. XLPO Insulation on Individual Conductors The temperature rating of the insulation is matched to the jacket to provide maximum protection in high and low temperatures applications. The heavy duty design provides extra cut through protection. High Temperature XLPO Jacket Cross-linked polyolefin jacket protects the cable from high temperature operation and remains flexible at extreme cold temperatures. The heavy duty jacket provides protection from cutting, abrasion, water, oils, chemicals and is UV resistant. UL Recognized Certified by UL to both Canadian and U.S. requirements. Color Code CONDUCTOR COLOR 1 White 2 Black 3 Green 4 Red Part Cable Size Conductor Ampacity Nom. Jacket Wt. (lbs.) No. AWG/Cond. Stranding (1) Dia. (in.) Thickness (in.) per 1000 ft /3 41/ /4 41/ /3 65/ /4 65/ /3 105/ /4 105/ * 8/3 168/ * 8/4 168/ * 6/3 259/ * 6/4 259/ * 4/3 413/ * 4/4 413/ * 2/3 665/ * 2/4 665/ NOTES: (1)Based on an ambient temperature of 40 C and conductor temperature of 90 C per NEC 2011, Table (B)(18). *Call for availability 24 CABLE, CONNECTORS AND ACCESSORIES FOR THE TOTAL WIRE & CABLE SOLUTION
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