Training Catalog & Course Schedule FANUC-US

Transcription

1 Training Catalog & Course Schedule FANUC-US Licensed by the State of Michigan Proprietary School for Robotic Training (Certificate # )

2 0BFANUC Training Schedule 6/ West Hamlin Rd, Rochester Hills, MI FANUC-US 1BMessage from the Training Department FANUC America Corporation FANUC Training is an authorized provider of International Association for Continuing Education (IACET). As an IACET provider we can issue CEU credit when attending our robot training classes. Training stands behind the statement Elevating Industry Standards in Customer Support. We are committed to improving training, from developing web-based courses (elearn) to improving training manuals to using robot software simulation during class for a better learning experience. Our training provides a range of courses in three core areas: Programming, Electrical and Mechanical Maintenance with troubleshooting included. In addition to training at the FRA Home Office, we provide dedicated training at the customer s site and at our regional facilities: Southeast Charlotte, NC Central Cincinnati, OH Midwest Chicago, IL West Los Angeles, CA Canada - Toronto Once you have found the courses you need, visit or call FANUC-US 2BeLearn Based Training Programs Table of Contents Customer Resource Center (crc) 3 Curriculum Path 4 Training Schedule 5 General Information 7 Reservation Information 8 CERT 12 Training Policies 10 Directions 11 Course Descriptions 13 Enrollment Form 37 The elearn courses are self-paced learning tools that allow users to access information and move through material based on a person s specific interest or need. The course content and structure is based on an assessment of concepts and skills taught at the FANUC America s training facility. FANUC elearn courses is, "Training you need, when you need it!" The following elearn training courses are available: Robot Operations Paint Robot Operations HandlingTool Ops & Prog ArcTool Ops & Prog SpotTool Ops & Prog irvision 2D Ops & Prog HandlingPRO PaintPRO WeldPRO Robot Preventive Maintenance Lubrication Force Sensing Ordering Information: To view a demo or for in-depth information on elearn training courses; 1. Visit: 2. Visit: 3. Call FANUC-US 4. traininginfo@fanucamerica.com.

3 1-888-FANUC-US 3 3BCustomer Resource Center Elevating industry Call Center: FANUC offers: technical and field service support logs Standards in Customer Support. When you call FANUC-US, our Call Center technology identifies your company and displays your company s installed base history, as identified by your telephone number. Our agents won t have to spend valuable time collecting general information because they automatically see your company s latest details. This system makes us better prepared to handle your requests, reinforces our efforts to make it extremely easy to do business with us and improvise response time to your calls by seamlessly integrating data between customers and our Call Center personnel. Robot Maintenance Service: Preventive Maintenance services for routine robot maintenance. All services are comprehensive and designed to meet each robot s maintenance specifications. Preventive Maintenance contracts customized to match your requirements. Robot Evaluation services to identify potential failures which otherwise may have gone undetected by routine inspections. Customers can access and track their robots online within the My Robot menu of the crc website ( This feature includes an automatic reminder when your robot(s) are due for their next Preventive Maintenance Service. The ability to track your robots online using My Robot menu. This feature includes an automatic reminder when your robot(s) are due for their next preventive maintenance service. Create an automatic quote for any crc service (training, maintenance, spare parts, etc.) Submit parts orders or request part returns for new, warranty and certified repair. With the assistance of our parts search engine, you can access pricing and availability information. Order tracking with automatic notification capabilities for all parts orders. FANUC Customer Resource Center (crc) offers robot maintenance OnLine crc Site: programs which promote customer productivity. Our mission is to participate in a Partnership of Performance by offering The online crc site is a onestop-place for your standard quoting and ordering needs. Contact crc FANUC-US maintenance services that preserve the reliability of your FANUC robot. View My Robots to create a recommended spare parts list per F number and retrieve 4BCertifications FANUC s certification achievements represent major milestones in our journey towards total quality management and meeting our customers needs. These ratings indicate that FANUC America has developed the proper infrastructure for the design, manufacture and integration of robotics process solutions at our: Rochester Hills, Michigan headquarters. Chicago, Illinois Los Angeles, California Charlotte, North Carolina Cincinnati Ohio Toronto, Ontario

4 4 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT Curriculum Path THE CHART DISPLAYED HERE IS OUR SUGGESTED PATH WHEN LEARNING TO RUN OR MAINTAIN A FANUC ROBOT

5 1-888-FANUC-US 5 Training Schedule Headquarters (Rochester Hills, Michigan) Refer to our up-to-date training schedule located at: Regional Offices When you visit the above link, be sure to select the regional location for an up-to-date schedule of the classes taught at that location: Central (Cincinnati, OH) Midwest (Chicago, ILL) Southeast (Huntersville, NC) West (Lake Forest, CA) México (Aguascalientes, MX) Brazil (Sao Paulo, SP)

6 6 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT Mission The mission of the Training Department is to provide formal training solutions for our customer base, both internal and external. This training will primarily support our standard robot product line, and can include systems designed and supported by FANUC America. In addition, Foreign Languages, Instructor Support, Train-the-Trainer Program (TTT), Customized Product Training, Web Based Training Programs, and Distributor Training Programs to assist with the training development of our customers' resources are available. Capabilities FANUC America main training facility resides within our World Headquarters in Rochester Hills, Michigan. This facility trains over 4500 students per year. Our staff of over 25 professional technical trainers, with the assistance of instructional designers, technical writers, and computer based training designers, is ready to support all our customers' training needs. Our state-of-the-art training facilities include: Eight classrooms 22,000 square feet of training laboratory Over 45 robots to ensure maximum hands-on training opportunity. Training can also be executed in most of our regional offices to include: Cincinnati and Holland, Ohio; Charlotte, North Carolina; Chicago, Illinois and Lake Forest, California. We at FANUC set high standards for our training facility at Rochester Hills, as we understand the importance of properly planned and equipped classrooms and laboratories in order to achieve optimal results in terms of well-trained, capable students. We work to ensure that training is conducted in an effective manner, and in an environment conducive to learning. Students are dedicated only to FANUC training for the duration of the training period. Student to robot ratio is kept low, the maximum recommended ratio of students to robot being 4:1. Students receive all necessary equipment and tools for use during hands on training. Students receive reference and training documentation as part of the training fee. On-Site Training FANUC America offers both Product classes and System classes at customer sites. This provides the following advantages: Savings in Travel Dedicated customized classes When training is to be conducted at a customer facility, we strive to ensure that the environment provided is safe and conducive to learning. However, it is the customer's responsibility to ensure compliance with all statutes relating to workplace safety. We know you also will want to ensure optimal results and safety, and we have detailed below some of the key aspects necessary for a successful program at your facility. If you have questions on these or any additional areas, please do not hesitate to contact us. The quantity of robots and equipment needed for training will be established prior to training, (and can be specified separately in the body of the quotation). These units will be dedicated to training for the duration of the course and will be located away from the production area. Execution of on-site training programs may involve development charges. Please review the training brochure on this web site or the specific course description to determine if these charges are applicable to your on-site selection. NOTE: The customer assumes responsibility for any damage to robots caused by students during on-site training.

7 1-888-FANUC-US 7 General Information Method of Delivery for our courses: All of the courses described in this brochure consist of lectures, demonstrations and a series of lab exercises designed to reinforce what the students have learned, including all required and recommended safety procedures. In addition to these lab exercises, a pre-test and post-test are used to measure mastery of objectives. Records and Transcripts: All records are kept for at least seven years. Training records may be obtained by sending a letter or to our address, which includes the following information: student name, address, company, course name and course dates. A $10 processing fee must accompany request. Make checks payable to FANUC Robotics America.. Confidentiality: Students training records, including course materials, test scores, attendance records and evaluations, may be shared to ensure compliance with, by way of example, curriculum or continuing education requests, grant and tuition programs or other related requirements. Prerequisites: FANUC requires attendance in prerequisite classes prior to attending our specialized and advanced classes. Experienced students who may have worked for many years with our robots but who have not had formal training may feel they do not need to attend a basic class. Please review this brochure carefully or visit our website at to review prerequisites for selected courses. FAC will allow to test out of prerequisite courses. Please call to inquire. Grievances FANUC America Corporation abides by P.A. 148 which governs propriety schools. Students who want to file a complaint with the State of Michigan may do so at Filming: FANUC does not permit trainees to film, record, videotape or photograph any and all training sessions. Dress Code: Appropriate dress required. Please no shorts, tank tops or open toe shoes. Safety shoes are required for all Mechanical classes. Job Placement: FANUC is not a placement center. 5BTraining Cancellations/Rescheduling/Payment not be subject to a refund. All tuition and fees paid by the applicant shall be refunded if the applicant is rejected by the school before enrollment. An applicant fee of not more than $25 may be retained by the school if the applicant is denied. All tuition and fees paid by the applicant shall be refunded if requested within three business days after signing a contract with the school. All refunds shall be returned within 30 days. Once the 3 business days have elapsed, the following policies will apply. Rescheduling of a registration is done at no charge if FANUC is notified in writing at least two weeks prior to the start of the training. The full fee will be charged for cancellation notices received within two weeks of the scheduled training and a training voucher valued at 70% of the training price will be issued upon cancellation. This voucher will be valid for a period of 6 months. Unused vouchers will All cancellations or rescheduling requests must be in writing and faxed to or ed to trainingregistrar@fanucrobotics.com Training Class Payment: Payment may be made by check, credit card or purchase order and must be received prior to attendance in any training class. Please remit all monies to: FANUC America Corporation Collection Center Drive Chicago, IL 60693

8 8 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT Training Material Reservation Information Things you should know before calling to make a class reservation: 3) Know the Application Software (ArcTool, HandlingTool, etc.) All documentation is issued only during the class. Any work material issued and used in classes may not be reproduced either in whole or in part. All software used in classes is the property of FANUC and may not be copied or reproduced. If this stipulation is infringed, we reserve the right to exclude the person concerned from the class and to take further legal action. The documentation issued serves informative purposes; it is based on the current state of technical development and does not include documentation updates. Liability FANUC America is not liable for loss or theft of property brought into the training rooms, especially clothing and valuables. 1) Know the Controller model you require for training. 2) Know the Robot Model. This can be found on all robot arms: 4) Know how many students will be attending and on which dates. 5) Where would you like to attend the training? At FANUC s site or your location? 6) If you would like training on-site, do you have dedicated robot(s) for training? Where to make the Reservations: PHONE: You can call FANUC- US ( ) at any time between the hours of 7:00 am- 5:00 pm EST. WEB: select the Robotics icon then select Support Services then Training

9 1-888-FANUC-US 9 Class Hours Classes begin at 8:00 am and end at 5:00 pm. There are 15 minute breaks in the morning and afternoon each day. Lunch is one hour. Staff Name Position Address Office Phone Richard Meyer Training Manager richard.meyer@fanucamerica.com Georgia Kiousis Business Operations Specialist georgia.kiousis@fanucamerica.com Kathy Schumacher Business Operations Specialist kathy.schumacher@fanucamerica.com

10 10 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT Training Policies Governing Bodies OWNER AND OPERATOR OF SCHOOL: FANUC AMERICA CORPORATION Registration Student registration is based on a first come basis. Enrollment may be accepted up to the start of the class provided there are available seats. All students must be 18 years of age or older. Attendance Policy While attending class, all attendees must wear a FANUC student badge which is provided. Students who do not attend a minimum of 75% of class time may be removed from the class. Students removed from a class due to absenteeism who wish to obtain a certificate of completion must reenroll at the full tuition rate. Grading Policy All classes are given Pre and Post tests which are designed to evaluate attendees knowledge of the course. Pre tests are provided and graded as a measuring tool for our instructors to determine prior knowledge of the material. Pre tests scores are not part of the attendees transcript. Post tests are graded and a passing grade of 80% is required to obtain a certificate of achievement. Students who do not meet FANUC America s grading policy may be asked not to participate in future course offerings. Acceptance into future courses will be reviewed by the training manager on a case by case basis. Students will receive a certificate of achievement for all courses for which they enroll and meet all requirements for passing. Code of Conduct FANUC America (FRA) expects all of its students to be treated with dignity, their rights respected and their privacy maintained. FRA is committed to equal opportunity in the conduct of all of its business activities. FRA will not tolerate harassment of any kind nor any discrimination forbidden by law including that involving race, religion, national origin, color, disability, veteran status, marital status, age, sex, pregnancy, height, weight or any other protected status. Any student, who believes he or she has been subjected to discrimination or harassment, or has observed another students being subjected to discrimination or harassment, must report that fact immediately to the Training department manager. Reports will be investigated and remedial action, up to and including immediate discharge, will be undertaken as appropriate Re-admission: Students dismissed due to conduct, must obtain training manager s approval for re-admission. Previous Education and Training Credits earned at other institutions are not transferrable toward obtaining a FANUC American training certification.

11 1-888-FANUC-US 11 Directions to Rochester Hills, MI From Oakland Pontiac Airport: M59 East to North Squirrel (Exit 41). Take Hamlin Road East. Go approximately 1/2 mile. FANUC is located on the north side of Hamlin. From Detroit Metro Airport: I-94 East to I-75 North to M59 East to North Squirrel Rd. Exit. Turn right on Hamlin, and go approximately 1/2 mile. FANUC is located on the north side of Hamlin. From Blue Water Bridge (Port Huron): I-94 West to M-59 West to Adams Exit. Left on Hamlin Road to FANUC. Turn right into parking lot. Be sure to check out the hotel information from

12 12 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT University & Schools Certified Education Robot Training (CERT) (for qualified educational facilities only) Training hours: 54 The Certified Education Robot Training (CERT) program is a new certification available to qualified high schools, community colleges, and universities. The program certifies instructors at educational institutions to train their students to program FANUC robots. To accompany the CERT program, an eligible school can purchase a new innovative educational tooling package that includes an industrial robot, integrated vision system, programmable logic controller and ROBOGUIDE simulation software. With this package, students can learn the fundamentals through advanced engineering and manufacturing concepts. Students will utilize the same robots and software that are used in industry. Schools can use the new package to integrate robot training into their programs and initiatives. Some of the successful approaches used by educational institutions are: Integration of robotic automation to teach design and manufacturing concepts Creation of new courses and project-based activities to prepare students to work with robotic automation Add robotic automation facilitated learning to Career Technical Education programs Integrate CERT program with career cluster curriculum Apply industrial robot training to engineering technology curriculum Add CERT program to community workforce retraining initiatives Be sure to visit Educational initiatives at all levels of academic focus are invited to partner with FANUC America Corporation in meeting the human and organizational needs necessary to thrive in today s digital age.

13 1-888-FANUC-US 13 Course Descriptions Robot Operations 16 Hours (1.5 CEU), Class Code: J2P0305 Course Description: This course is intended for the person who operates or may be required to perform maintenance on a System R-J and higher Controller with standard application software package. It covers the tasks and procedures needed to reach the course goals with both classroom instruction and hands-on training. The course does not address the set-up and operation of specific software features and options. Operate the Teach Pendant Navigate the Controller Software Power up and Jog the Robot Power down the Robot Perform all Jog Methods WORLD TOOL USER JOG FRAME JOINT Recover from common program and robot faults Execute production operations Execute a MACRO program Create, modify and execute a teach pendant program Touchup program points Teach motion instructions Monitor I/O signals Backup and restore individual programs and files The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives Prerequisites: None

14 14 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT HandlingTool Op & Prog 32 Hours (3.0 CEU), Class Code: J2P0310 Course Description: The course covers the tasks that an operator, technician, engineer or programmer needs to set up and program a FANUC HandlingTool Software Package. Operate the Teach Pendant Navigate the Controller Software Power up and Jog the Robot Perform all Jog Methods Recover from common program and robot faults Execute production operations Perform Frame setup Create, modify and execute a material-handling program Understand all Programming Instructions Understand all Positional Information (CARTESIAN vs. JOINT) Understand all Motion Types (JOINT, LINEAR, CIRCULAR) Create, Set up and execute MACROs Configure, Monitor, Force, and Simulate Input and Output Signals Perform Standard Backup and restore programs and files Create an Image Backup and restore the Image file from the Image Backup. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: None

15 1-888-FANUC-US 15 SpotTool Ops & Programming with Servo Gun 40 Hours (3.75 CEU), Class Code: J2P0610SG or J2P0610SG/R-30iA Course Description: This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program a FANUC SpotTool Software Package using the Servo Gun option. Power up and Jog the Robot Recover from common program and robot faults Execute production operations Create, modify and execute a teach pendant program Back up and restore individual programs and files Set up Spottool and all related I/O Set up, operate and program the Servo Gun The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: None

16 16 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT ArcTool Operation and Programming 32 Hours (3.0 CEU), Class Code: J2P0410 Course Description: The course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program a FANUC ArcTool Software Package. Safely power up the robot from a complete shutdown Manipulate the robot using the teach pendant Setup and test robot movement parameters for a given work cell and torch Setup ArcTool for specific weld applications Create and test weld programs for a given weld task Edit weld programs in teach mode Setup and save to file management devices anipulate I/O in program logic and real logic Master and calibrate the robot Recommended safety procedures are integrated into all training exercises The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: None

17 1-888-FANUC-US 17 PaintTool Operation & Programming 32 Hours (3.0 CEU), Class Code: J2P0510 Course Description: This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program a FANUC PaintTool Software Package. Power up and Jog the Robot Recover from common program and robot faults Execute production operations Set up paint parameters (FF,AA,FA,ES) Create, modify and execute teach pendant processes and jobs Backup and restore individual programs and files The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: None

18 18 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT DispenseTool Op & Prog 32 Hours (3.0 CEU), Class Code: J2P0210 Course Description: This course covers the tasks and procedures that an operator, technician, engineer or programmer needs to set up and program a FANUC DispenseTool Software Package. Power up and Jog the Robot Recover from common program and robot faults Execute production operations Create, modify and execute a Dispensing program Backup and restore individual programs and files Recommended safety procedures are integrated into all training exercises. The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: None

19 1-888-FANUC-US 19 PalletTool Setup & Programming 32 Hours (3.75 CEU), Class Code: ADV0710T Course Description: This course makes use of FANUC PalletPRO 3D robot palletizing simulation software. The instructional activities included in this course provide procedures for creating a PalletPRO virtual workcell and downloading data to the robot. PalletTool Turbo, a variant of PalletTool, will be used for high speed palletizing. This course does not cover basic robot operations or HandlingTool programming. Create a new workcell using PalletPRO Edit the virtual robot properties Add palletizing instruction to TP programs Specify and fine tune the best path for your robot to take when palletizing Modify Utool values for various grippers Use pallet offset information Enable alternate return paths (clear/diag return) Stack with labels out and flipped layers Set up Ethernet communications between the robot and a PC The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: Completion of an Operations & Programming course.

20 20 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT Advanced TPP Programming 40 Hours (3.75 CEU), Class Code: ADVTPP Course Description Advanced programming is the next step after an Operation and Programming class. Topics from the previous classes will be used in this class to develop a more complex scenario. Students will be given a hypothetical example workcell. Then they will be given the task of creating all the necessary programs to deal with multifaceted issues using Advanced Programming techniques. Understand Frame manipulation related to programming issues Understand advanced program control structures Develop programs with a language independent model Coding of programs using advanced programming techniques Set up Multi - Tasking operations Create Condition Monitors Design methods for Error Trapping/Recovery In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: Completion of an Operation & Programming class.

21 1-888-FANUC-US 21 KAREL Programming 16 Hours (1.5 CEU), Class Code: KAREL101 Course Description This course covers the fundamentals of the KAREL programming language. Instruction includes TPP & KAREL programming techniques and how they work together. The course is not an in-depth KAREL programming course, and is focused on the interpretation of existing code rather than development of application programs. This course covers both TPP and KAREL languages. Create and update KAREL & TPP programs Compile and load a KAREL file Test, run and execute programs in the HandlingPRO software Concepts covered in this course include language syntax, branching constructs, system variables, simple KAREL logic, I/O and recommended safety procedures The course consists of lectures, demonstrations, and a series of exercises designed to reinforce what the student has learned. There is no KAREL motion programming in this course In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: Completion of an Operation & Programming class.

22 22 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT Dual Check Safety (DCS) V7.50 & Newer Setup and Operations 16 Hours (1.5 CEU), Class Code: DCS Course Description: This course covers the tasks a technician, programmer or engineer would need to accomplish in order to set up and use FANUC s Dual Check Safety (DCS) software. This class is specific to robots with version 7.5 and newer software Set up and Modify DCS General parameters Set up and Modify DCS Position / Speed Check parameters Set up and Modify DCS Safe I/O parameters The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: Completion of an Operation & Programming class.

23 1-888-FANUC-US 23 V-iRVision Operation and Programming - 2D 16 Hours (1.5 CEU), Class Code: irvision-2d-r30ia 16 Hours (1.5 CEU), Class Code: irvision-2d-r30ib Course Description: Upon successful completion of this course, the student can identify the components of a vision system, install vision hardware, develop an application, program the robot, perform error recovery procedures and follow recommended safety practices. More specifically this course covers the basic tasks and procedures required for an operator, technician, engineer or programmer to set up, teaches, test, and modify irvision applications on an R-30iA or R-30iB Robot Controller. 2D - R-30iA Power up and Jog the Robot Set up communication between robot and teaching computer Set up and calibrate the camera Teach a vision process (stationary camera) Teach a vision process (robot mounted camera) TPP programming Troubleshooting 2D - R-30iB View and/or change robot and computer parameters to facilitate access to the robot s web page Setup a camera Perform an inspection vision process Understand basic vision concepts and lighting Master a robot using vision mastering Create tool frame for the robot applicator Create user frames necessary for use with the vision system Calibrate a camera Setup a 2D single-view vision process Program the robot to respond to vision results Recommended safety procedures are integrated into all training exercises. In addition to presentations and demonstrations, this course offers a series of lab exercises for the student to complete. Lab exercises relate directly to the classroom presentations and are intended to reinforce what the student has learned through actual hands-on experience. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: Completion of HandlingTool Programming,or HandlingTool Features and Options. The vision courses do not teach basic Robot Operations.

24 24 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT V-iRVision Setup & Operations - 3DL 16 Hours (1.5 CEU), Class Code: irvision-3dl-r30ia 16 Hours (2.0 CEU), Class Code: irvision-3dl-r30ib Course Description: This course covers the basic tasks and procedures required for an operator, technician, engineer or programmers to set up, teach, test, and modify irvision applications using a 3D laser vision sensor on an R-30iA Robot Controller. Upon successful completion of this course, the student can identify the components of a vision system, install vision hardware, develop an application, program the robot, perform error recovery procedures and follow recommended safety practices. 3DL R30iA Power up and Jog the Robot Set up communication between robot and teaching computer Set up and calibrate the 3D laser vision sensor Teach a 2D vision process Teach a 3D vision process TPP programming Troubleshooting 3DL R30iB View and/or change robot and computer parameters to facilitate access to the robot s web page Setup a camera Perform an inspection vision process Understand basic vision concepts and lighting Master a robot using vision mastering Create tool frame for the robot applicator Create user frames necessary for use with the vision system Calibrate a camera Setup a 3DL single-view vision process Program the robot to respond to vision results Recommended safety procedures are integrated into all training exercises. In addition to presentations and demonstrations, this course offers a series of lab exercises for the student to complete. Lab exercises relate directly to the classroom presentations and are intended to reinforce what the student has learned through actual hands-on experience. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: Completion of HandlingTool Programming, or HandlingTool Features and Options. The vision courses do not teach basic Robot Operations.

25 1-888-FANUC-US 25 V-iRVision Operation and Programming - 3D (Multi-view) 16 Hours (1.5 CEU), Class Code: irvision-3dmv 16 Hours (1.5 CEU), Class Code: irvision-3dmv-r30ib Course Description: This course covers the basic tasks and procedures required for an operator, technician, engineer or programmer to set up, teach, test, and modify irvision applications using a 3D Multiview vision. R30iA Power up and Jog the robot Set up communication between robot and teaching computer Vision concepts overview Vision Setup including camera setup, calibration, vision process setup TP programming Troubleshooting R30iB View and/or change robot and computer parameters to facilitate access to the robot s web page Setup cameras Understand basic vision concepts Master a robot using vision mastering Create tool frame for the robot applicator Use Automatic Grid Frame Set to create a tool frame for the grid Create a cell user frame Calibrate a camera Setup a 3-D multi-view vision process Program the robot to respond to vision results Recommended safety procedures are integrated into all training exercises. In addition to presentations and demonstrations, this course offers a series of lab exercises for the student to complete. Lab exercises relate directly to the classroom presentations and are intended to reinforce what the student has learned through actual hands-on experience. Audience: R-30iA - This course is intended for the person who must install, set up, program, and troubleshoot a FANUC irvision system using a 3D Multiview vision. Audience: R-30iB - This course is intended for the person who must set-up, program, and troubleshoot an R-30iB version 8.1 or 8.2 irvision 3-D multi-view system using an R-30iB FANUC Robot equipped with irvision. Prerequisites: HandlingTool, SpotTool, ArcTool or DispenseTool Operation and Programming, although an understanding of Advanced HandlingTool Programming would be preferred.

26 26 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT HandlingTool Features and Options 40 Hours (3.75 CEU), Class Code: ADV0310 Course Description: This course covers the tasks that an operator, technician, engineer or programmer needs to set up and program a FANUC HandlingTool Software Package. Create multi-tasking TP programs Write condition handler TP programs for unexpected interrupts global and local Set up Payload Schedules and code their use Set up Collision Guard sensitivities and code their use Perform Background Editing of a TP program Address Coordinate Offsets within a TP program Set up and use the TP Menus and Prompts Feature Set up the Password Feature Backup and restore individual programs and files The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: Completion of HandlingTool Operations and Programming.

27 1-888-FANUC-US 27 HandlingPRO Intro & Intro PLUS Robotic Workcell Simulation (ROBOGUIDE) HandlingPRO 1: 8 Hours ((.75 CEU), Class Code: PRO HandlingPRO 2: 16 Hours (1.5 CEU), Class Code: PRO Course Description: This course will provide procedures for creating a HandlingPRO virtual workcell. When completed, the workcell created will contain a FANUC robot with end-of-arm tooling, one or more fixtures for holding a part and a robot TPP Program which moves the part from one fixture to the other. More specifically, the student will: One Day Course (HandlingPRO Intro) Create a new workcell Edit the robot properties Add a part to the workcell Add End-of-Arm Tooling to the robot Add a pick fixture to the workcell Add a place fixture to the workcell Add a vision camera to the robot Create/run a robot program Create an AVI of the workcell Second Day of HandlingPRO Intro Plus First day is same as Intro Program Generation from a part (CAD to path Create a program showing random part pickup and placement Add up to 4 motion groups Create Machines for additional motion groups Match Real Cell to Simulated Cell using UFrame, Calibrate fixtures and Measurement Tool Importing & Exporting to the Robot Prerequisites: HandlingTool Operations & Programming class.

28 28 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT PaintPRO Robotic Workcell Simulation (Automotive Assembly) 8 Hours (.75 CEU), Class Code: PRO0510 Course Description: This class demonstrates how to use PaintPRO simulation software to program FANUC s new P-500 paint robots. Upon completion of this class, students will know how to set up a multi-arm workcell and add a new style utilizing the CAD Generator program. Open a Virtual WorkCell Jog Robots using the Virtual Teach Pendant & Teach Tool Create a Program Edit a Program Calibrate the Virtual & Real World WorkCells (overview only) Create a Style using the CAD Generator program Prerequisites: Previous experience or training in a related field involving Paint Programming using automation. PaintTool is recommended PaintPRO Robotic Workcell Simulation (General Industry) 16 Hours (1.5 CEU), Class Code: PRO0511 Course Description: This class demonstrates how to use PaintPRO simulation software to program FANUC s new P-500 paint robots. Upon completion of this class, students will know how to set up a multi-arm workcell and add a new style utilizing the CAD Generator program. Create a Virtual Workcell with a stop station, line tracking and rail tracking Jog the robot using the Virtual Teach Pendant and Teach Tool Familiarization with PaintTool process controls and setup Adjust robot's setup configuration Develop and program paint paths and Job files Prerequisites: Previous experience or training in a related field involving Paint Programming using automation. PaintTool is recommended

29 1-888-FANUC-US 29 irpicktool Operations & Programming with irpickpro 32 Hours (3.0 CEU), Class Code: irpktl Course Description: The course covers the tasks that a technician, engineer, or programmer needs to use in order to set up and program a FANUC Robot equipped with an irpicktool software package Explain key concepts and understand irpicktool terms Create an irpickpro simulation workcell from scratch Teach an irpicktool application Modify irpicktool teach pendant programs for accurate picking and placing Run an irpicktool application The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pretest and posttest are used to measure mastery of objectives. Audience: This course is intended for the person who must set up and program an R-30iB robot with an irpicktool application software package. Prerequisites: HandlingTool programming or equivalent and irvision. Development fees: Development charges will be added to any on-site training request. We reserve the right to cancel or modify classes at any time

30 30 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT DeviceNet Setup & Functionality 4 Hours, Class Code: J3P0570 Course Description This course covers the set up and functionality of DeviceNet Interface Describe function and purpose of DeviceNet Describe DeviceNet installation Troubleshoot typical DeviceNet problems Prerequisites: Complete attendance in the Robot Operations Course Ethernet IP Setup & Functionality 4 Hours, Class Code: J3P0580 Course Description This course covers the set up and functionality of EtherNet Interface Describe function and purpose Describe Ethernet installation Troubleshoot typical Ethernet problems Prerequisites: Complete attendance in the Robot Operations Course

31 1-888-FANUC-US 31 Electrical Maintenance R-30iA - 32 Hours (3.0 CEU), Class Code: R30iA0250 R-30iB - 32 Hours (3.0 CEU), Class Code: R30iB0250 R-30iA Mate - 32 Hours (3.0 CEU), Class Code: R30iAME0250 R-30iB Mate 32 Hours (3.0 CEU), Class Code: R30iBME0250 Open AirMate 32 hours (3.0 CEU), Class Code: M1iA_M3iAME0250 Course Description Electrical courses are designed for maintenance personnel responsible for installing and maintaining the System RS1 configured R-30iB, R-30iA or Mate controllers. Although Robot Operations is not a prerequisite for these courses, the operational aspects covered in these courses are minimal. Note: If a student is required to set up and program the robot, the Robot Operations or application programming class is also recommended Safely power up the robot from complete shutdown Manipulate the robot using the teach pendant and teach a basic test program Recognize and describe major robot components Recognize and Troubleshoot various fault conditions Backup and Restore Controller software and User defined files Master the robot Configure and Manipulate I/O Recommended safety procedures integrated into all training exercises. The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test used to measure mastery of objectives. Prerequisites: None

32 32 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT Paint Electrical Maintenance R-30iA - 32 Hours (3.0 CEU), Class Code: R30iAEP550 = Paint Electrical Maintenance with R-30iA Controller R-30iB 32 Hours (3.0 CEU), Class Code: R30iBEP550 = Paint Electrical Maintenance with R-30iB Controller R-30iB 32 Hours (3.0 CEU), Class Code: PEM-P500iB = Paint Electrical Maintenance w/r-30ib (P-500) R-30iB 32 Hours (3.0 CEU), Class Code: PEM-P700Flex = Paint Electrical Maint w/r-30ib Flex Controller (P-700) R-30iB 32 Hours (3.0 CEU), Class Code: PEM-P1000Flex = Paint Electrical Maint w/r-30ib Flex Controller (P-1000) Course Description Electrical courses are designed for maintenance personnel responsible for installing and maintaining the R-30iB, R-30iA or Mate controllers. Although Robot Operations is not a prerequisite for these courses, the operational aspects covered in these courses are minimal. Safely power up the robot from complete shutdown Manipulate the robot using the teach pendant Recognize and describe major robot components Recognize and Troubleshoot various fault conditions Backup and Restore Controller Core software and User defined files Master the robot Configure and Manipulate I/O for the robot Recommended safety procedures integrated into all training exercises. The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test used to measure mastery of objectives. Prerequisites: None Note: If a student is required to set up and program the robot, an Operations or application programming class is also recommended

33 1-888-FANUC-US 33 Mechanical Maintenance Classes ArcMate 100iC Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM10iA ArcMate 120iC Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM20iA LR Mate 200iC and LR Mate 200iD Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDLR200IC/MTDLR200iD M-2iA or M-3iA Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDM2iA or MTDM3iA M-6iB or AM100iB Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM6iB M-10iA Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM10iA M-16iB or AM120iB Robot Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM16iB M-20iA Disassembly/Reassembly - 16 Hours (1.5 CEU), Class Code: MTDM20iA M-410iB Robot Disassembly/Reassembly - 32 Hours (3.0 CEU), Class Code: MTD410iB M-710iC Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDM710iC M-900iA/350 Robot Disassembly/Reassembly 32 Hours (3.0 CEU), Class Code: MTDM900iA P-50 Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDP50 P-250iA Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDP250iA P-500 Robot Disassembly/Reassembly 16 Hours (1.50 CEU), Class Code: MTDP500 P-1000iA Robot Disassembly/Reassembly 16 Hours (1.5 CEU), Class Code: MTDP1000iA P-700iB Robot Disassembly/Reassembly 24 Hours (2.0 CEU), Class Code: MTDP700iB R-2000iB Robot Disassembly/Reassembly (R30iA) 24 Hours (2.0 CEU), Class Code: MTDR2000iB R-1000iA 2000iB Robot Disassembly/Reassembly (R30iA) 32 Hours (3.0 CEU), Class Code: MTDR1000iA Course Description This hands-on course provides the detailed instruction and procedures necessary for complete disassembly, inspect, repair and reassembly of a FANUC robot mechanical unit. Identify major mechanical components Describe and explain axes drives Diagnose robot mechanical problems to the component level Replace all mechanical components on the robot Perform adjustments on the robot Perform periodic maintenance on the mechanical unit Power up and jog the robot for diagnostic purposes Recover from faults Display alarms and take corrective actions Perform typical repair procedures Remove and install fasteners Torque fasteners correctly Use and apply Loctite correctly Properly remove and install drive motors Safely rig robot sections Properly remove and install all drive units Properly remove and install robot sections Properly remove and install motor gears Properly set bevel gears Safely remove and install spring balancers Properly Master the robot using: Fixture position Zero position mastering Single axis mastering Quick mastering Properly lubricate and maintain the robot mechanical unit Recommended safety procedures are integrated into all training exercises. The course consists of lectures, demonstrations, and a series of lab exercises designed to reinforce what the student has learned. In addition to lab exercises, a pre-test and post-test are used to measure mastery of objectives. Prerequisites: Previous experience or training in a related field involving mechanical disassembly, repair, and assembly of robots or machine tools.

34 34 FANUC PROVIDES THE TRAINING YOU NEED, WHEN YOU NEED IT Robot Mechanical Preventive & Periodic Maintenance 8 Hours (.75 CEU), Course Code: RPM0310 Course Description This interactive course provides the detailed instruction and procedures necessary for complete recommended Preventive and Periodic Maintenance (PM) of a FANUC robot mechanical unit. Analyze robot installation and process conditions affecting maintenance schedules Track factors affecting maintenance schedules Determine adjustments to standard maintenance schedule tasks based on: o Consumption of operating hours Environmental conditions o o Duty Cycle Process activity Payload capacity utilization Speed and articulation Execute Checks, Inspections and Maintenance tasks o o o o o Daily Checks pre and post operation Recognize and isolate possible mechanical concerns Vibration and abnormal noise Motor heating Changing repeatability Brake operation Battery back-up Quarterly Checks Examination and action to assure proper function Control Unit Cables Ventilation of Control Unit External Dress Package Mechanical Unit Harness Cleaning and Checking Parts Securing Fasteners Annual Checks / Maintenance Service of Drive-train and revisiting items Lubrication of Bearings Grease replacement of Harmonic Reducers Mechanical Unit Harness, Cleaning and Checking Parts and Securing Fasteners 1.5 Year Checks / Maintenance Service of Battery back-up system Avoiding loss of robot mastering 3 Year Checks / Maintenance Service of Drive-train and Pivot Mechanisms Detailed instruction for grease replacement, including proper positioning, outlet and ventilation, grease input and residual pressure release for RV Reducers Cyclo Reducers Custom Gearboxes Linkage Pivot Assemblies Bearing Assemblies Recommended safety procedures are integrated into all training exercises. The course consists of lectures, demonstrations, and lab exercises designed to reinforce what the student has learned. Prerequisites: Previous experience or training in a related field involving mechanical disassembly, repair, and assembly of robots or machine tools.

35 1-888-FANUC-US 35 ROBODRILL Operations & Programming-Level 1 32 Hours (3.0 CEU), Class Code: ROBODRILL-P1 Course Description This course is designed to teach the fundamentals of G code programming, operation and set up of machine tools for manufacturing Upon successful completion of this course, the student will be able to perform the following: Set up tools and enter correct data in offsets Program simple geometric shapes Drill & tap simple holes Navigate the control menus Manually position & reference the machine Download / upload programs to USB Recommended safety procedures are integrated into all training exercises. This course is intended for the beginner programmer and/or operator of CNC vertical milling machines. Also anyone interested in basic milling machine functions should take this course In addition to lab exercises, a pretest and posttest are used to measure mastery of objectives. Audience: This course is intended for the beginner programmer and/or operator of CNC vertical milling machines. Also anyone interested in basic milling machine functions should take this course. Prerequisites: A rudimentary knowledge of math concepts of number lines and simple geometric shapes will aid in programming part drawings.