Strategy to support. one of the biggest. Claus Thiede. Solutions PLM Architecture

Transcription

1 PLM Architecture Strategy to support one of the biggest acquisitions in the Automotive Supplier Industry Claus Thiede Solutions PLM Architecture

2 Agenda Agenda The Continental Corporation Challenges PLM Architecture Why? PLM Framework / as-is analy ysis Framework / PLC Mapping Layer/ Tool Mapping System Landscape: Config/ C Change Portfolio Analysis / Product Structure Achievements Next steps 2 / Claus Thiede / 15-May-2009 Continental AG

3 Continental Worldwide Nearly 190 sites for production and R&D in 35 countries. Headquarters in Hanover, Germany. Status: January / Claus Thiede / 15-May-2009 Continental AG

4 Strong Divisions and Business Un its Continental Corporation Automotive Group Rubber Group Chassis & Safety Powertrain Interior Passenger and Light Truck Tires Commercial Vehicle Tires ContiTech Electronic Brake Systems Hydraulic Brake Systems Sensorics Passive Safety & ADAS Chassis Components Engine Systems Transmission Hybrid Electric Vehicle Sensors & Actuators Fuel Supply Body & Security Commercial Vehicles & Aftermarket Connectivity, Multimedia Instrumentation & Displays, Interior Modules Original Equipment Replacement Business Europe & Africa Replacement Business The Americas Replacement Business Asia Two-Wheel Tires Truck Tires Europe Truck Tires The Americas Truck Tires Replacement Business Asia Industrial Tires Air Spring Systems Benecke-Kaliko Group Conveyor Belt Group Elastomer Coatings Fluid Technology Power Transmission Group Vibration Control Other Operations 4 / Claus Thiede / 15-May-2009 Continental AG

5 Chassis & Safety Division Busine ess Units Electronic Brake Systems Hydraulic Brake Systems Sensorics Passive Safety & ADAS Chassis Components Hydraulic-electronic control units (HECU) - ABS - ESC Functions: - Adaptive cruise control - Regenerative brake system - Active front steering - Hill start assist, hill descent control - Tire pressure monitoring system - Hydraulic brake assist - Trailer stability program Calipers & discs Drum brakes Brake hoses Boosters Tandem master cylinders Electric parking brakes Pedal modules Brake pressure regulators Steering angle & torque sensors Wheel spe eed sensors Engine/transmission speed and position sensors Buckle swi tch sensors Chassis sensors Sensor clusters Airbag units Hybrid gateways Pre-crash sensors Force sensor interfaces Occupant classification systems (OCS) Driver assistance systems -Radar - Lidar - Camera Chassis electronics (1st tier customers) Electric power steering Washer systems Suspension systems Chassis electronics Active Force Feedback Pedal 5 / Claus Thiede / 15-May-2009 Continental AG

6 6 / Claus Thiede / 15-May-2009 Continental AG

8 Both companies bring along a rich history, with multiple acquisition-in in ntegration phases Kienzle Apparatenbau VDO Bendix / FR Alfred Teves Mercedes Temic Motorola Automotive Philips Car Systems Siemens AT Chrysler Electronics, Huntsville 11 1 (since 2000) 8 / Claus Thiede / 15-May-2009 Continental AG

9 R&D scenario after the merge: - only a few tools were matching - SAP cprojects CA AS PLM Fra amework pendm, OpenPDM O MKS / SA AP RM CATIAA Mentor DxDesigner Same but no stand dardd SAP PLM SAP PLM MKS SAP PLM M, RM, MKS MKS 9 / Claus Thiede / 15-May-2009 Continental AG

11 PLM - Mission Provide support to the Engineering, all Engineering Disciplines and related areas in the most efficient way. Support Business growth PLM is generally the first IT Function to perform when we are awarded with new business awarded or even prior (Concept competitions). Improve R&D productivity, allowing innovation, controlling our product cost and quality. Standardize Engineering Systems, Processes and Tools to enable: flexibility efficient use of resources TCO reductions Design Anywhere Manufacture Anywher re Sharing of data & knowledge cross divisional level and across BU's Continuous Improvement of IT PLM landscape and environment. 11 / Claus Thiede / 15-May-2009 Continental AG

12 CC PLM - overall key figures ~ users ~ R&D Engineers > ~450 applications ~ 80 R&D Sites Status March / Claus Thiede / 15-May-2009 Continental AG

13 Why PLM Architecture? There are several different tools and processes in use: It will be essential and beneficial to ana lyze - which tools are in use - for what purpose -where - if and how they interact (interfaces) - if they could be standardized - if they have a strategic fit - if they have a functional fit - in which way they support current & future processes if they have an Architectural Fit 13 / Claus Thiede / 15-May-2009 Continental AG

14 Agenda Agenda The Continental Corporation Challenges PLM Architecture Why? PLM Framework / as-is ana lysis Framework / PLC Mapping Layer/ Tool Mapping System Landscape: Config/ C Change Portfolio Analysis / Product Structure Achievements Next steps 14 / Claus Thiede / 15-May-2009 Continental AG

15 - Definition to of PLM Framework / As-Is s Landscape Process Management Project Management Systems Engineering Engineering Autho ring Requirements Management Analysis & Design Model Based Development Simul lation Mechanical Engineering Electronical Engineering Digital Manufacturing erprise Resource Planning IMDS usiness Intelligence Verification & Test Test Mgmt. Software Engineering Verification, Validation, Simulation Manufacturing & Ent Sales, Purchas Ma nagement Support, B ing, Supplier Quality, Test Execution Mgmt. Engineering Backbone TDM Configuration Manage ement Change Manageme ent Product Data Manage ement PLM Framework OEM & Supplier Collabo oration 15 / Claus Thiede / 15-May-2009 Continental AG

16 OEM & Supplier Collaboration 3.0 OEM & Supplier Collaboration OpenDM (CAS) OpenDM (VDO) MoveIT Partner Room 16 / Claus Thiede / 15-May-2009 Continental AG

17 OEM & Supplier Collaboration/ OpenDM (CAS) 3.1 OEM & Supplier Collaboration OpenDM (CAS) OpenDM (VDO) ECAD Manufact. Data Catia V4 Catia V5 EDI OpenPDM EN IPP MoveIT Software Data SolidWorks ISDN SAP (CSE) Auto Web ProE Internet Partner Room Hyper KVS UG Global Edition (Global ) IDEAS 3D Evolution C3P Feature Conv. Q-Check (V4/V5) JT / 3D-PDF Validat Catia V4/ HOC Catia V5/ HOC UG / HOC ProE/ HOC 17 / Claus Thiede / 15-May-2009 Continental AG

18 OEM & Supplier Collaboration/ OpenDM (VDO) 3.2 OEM & Supplier Collaboration OpenDM (CAS) OpenDM (VDO) MoveIT Partner Room Catia V4 Catia V5 ProE UG EDI OpenPDM EN ISDN Internet Global Edition partly available 18 / Claus Thiede / 15-May-2009 Continental AG

20 PLM-Architecture - Analysis PLM Framework analysis has been finished: Results are a mapping of core PLM functionalities and related tools in use 20 / Claus Thiede / 15-May-2009 Continental AG

21 PLM-Architecture - Analysis The PLM Framework and it s content has been verified together with S&T against the released PLC 21 / Claus Thiede / 15-May-2009 Continental AG

23 PLM-Architecture - Analysis In a next step, the layer model has been used: ERP PDM/PLM Backbone TDM Systems CAx- Authoringsystems 23 / Claus Thiede / 15-May-2009 Continental AG

24 PLM-Architecture - Analysis If both models layer and Architecture Framework are combined, there will be the following picture: 24 / Claus Thiede / 15-May-2009 Continental AG

25 PLM-Architecture PLM Architecture - Analysis If both models Architecture Layer and layer are com mbined, there will be the following picture: ERP PDM/PLM Backbone TDM Systems CAxAuthoringsystems y Requirements Mgmt. Systems Engineering 25 / Claus Thiede / 15-May-2009 Continental AG Engineering Authoring Verification & Test Configuration Management PDM Change Management OEM & Suppl. Collab. Digital Manufacturing Project Mgmt. Process Mgmt.

26 PLM-Architecture - Analysis Now fill in major tools being in use today, corresponding to each layer (Green has already been defined as standard, Black currently available): ERP Plant Systems PDM/PLM Backbone SAP/PLM CSE / NPP TDM Systems MKS SI/IM MKS SI/IM, PVCS/Tracker Synergy, ClearCase/ ClearQuest OpenPDM/ DM PartnerRoom CAx- Authoringsystems MKS RM, Doors OpenDM MS Project PKit Requirements Mgmt. Systems Engineering Engineering Authoring Verification & Test Configuration Management PDM Change Management OEM & Suppl. Collab. Digital Manufacturing Project Mgmt. Process Mgmt. 26 / Claus Thiede / 15-May-2009 Continental AG

27 PLM-Architecture - Analysis Yellow is marking areas of attention: ERP Plant Systems PDM/PLM Backbone SAP/PLM CSE / NPP TDM Systems MKS SI/IM App 1 App 2 App 3 App 1 App 2,.. App 3 App 1 App 2 App 3 OpenPDM/ DM PartnerRoom App 1 CAx- Authoringsystems MKS RM, Doors App 1 App 2 App 3 App 1 App 2 App 3 App 1 App 2 App 3 OpenDM App 1 App 2 App 3 MS Project PKit Requirements Mgmt. Systems Engineering Engineering Authoring Verification & Test Configuration Management PDM Change Management OEM & Suppl. Collab. Digital Manufacturing Project Mgmt. Process Mgmt. 27 / Claus Thiede / 15-May-2009 Continental AG

28 PLM-Architecture - Analysis Red is marking areas of further evaluation/ consolidation: ERP Plant Systems PDM/PLM Backbone SAP/PLM CSE / NPP TDM Systems MKS SI/IM App 1 App 2 App 3 App 1 App 2 App 3 App 4 App 1 App 2 App 3 App 1 App 2 App 3 App 1 App 2 App 3 OpenPDM/ DM PartnerRoom App 1 CAx- Authoringsystems MKS RM, Doors App 1 App 2 App 3 App 1 App 2 App 3 App 1 App 2 App 3 OpenDM App 1 App 2 App 3 MS Project PKit Requirements Mgmt. Systems Engineering Engineering Authoring Verification & Test Configuration Management PDM Change Management OEM & Suppl. Collab. Digital Manufacturing Project Mgmt. Process Mgmt. 28 / Claus Thiede / 15-May-2009 Continental AG

29 Agenda Agenda The Continental Corporation Challenges PLM Architecture Why? PLM Framework / as-is analy ysis Framework / PLC Mapping Layer/ Tool Mapping System Landscape: Config / Change Portfolio Analysis / Product Structure Summary Next steps 29 / Claus Thiede / 15-May-2009 Continental AG

30 - System Landscape Config-/ Changemanagement affecting multiple Layers: ERP Plant Systems PDM/PLM Backbone ECC 6.0 TDM Systems MKS SI/IM Intralink Windshill/ DOME DOME/ Home-Grown V5 Direct Integration CAx- Authoringsystems MKS RM CR 5000 Pro/E Catia V5 Catia V5 30 / Claus Thiede / 15-May-2009 Continental AG

31 Agenda Agenda The Continental Corporation Challenges PLM Architecture Why? PLM Framework / as-is analy ysis Framework / PLC Mapping Layer/ Tool Mapping System Landscape: Config/ C Change Portfolio Analysis / Product Structure Summary Next steps 31 / Claus Thiede / 15-May-2009 Continental AG

32 - Portfolio Analysis for future PLM Functional Portfolio Analysis Example: Comparison of the SAP CSE and SAP NPP systems (functionalities) system high Prior rity Workflow Archiving BOS Former CAS Catia V4 direct integration Supplier MKS integration Catia V5 direct integration ti Mentor/Ecad interface Solid Authority Works Data exchange (ext.) cfolder IMDS Support Plot-Mgnt. Relationships RM high Priori ity Former VDO SW industialization IMDS Support Plot-Mgnt. ProE Intralink integration Mentor interface Catia V5 Smartteam integration ELCAD integration low low Data Model Dependency highh low low Data Model Dependency high functional volume: high medium low 32 / Claus Thiede / 15-May-2009 Continental AG

33 - Product structure (Engineering B om) Definition of future product structure 33 / Claus Thiede / 15-May-2009 Continental AG

35 - Strategic Fit Several strategic decisions already have been done after the acquisition of former Siemens VDO: MKS Zuken eprojects 35 / Claus Thiede / 15-May-2009 Continental AG

36 PLM Overall Landscape / Architectur re Decison Status 36 / Claus Thiede / 15-May-2009 Continental AG

37 Agenda Agenda The Continental Cor rporation Challenges PLM Architecture Why? PLM Framework / as-is analysis Framework / PLC Mapping Layer/ Tool Mapping System Landscape: Config/ Change Portfolio Analysis / Product Structure Achievements Next steps 37 / Claus Thiede / 15-May-2009 Continental AG

38 ENGINEERING CONSULT PLM Matrix and process oriented approach Institute for Virtual Product Engineering phase 1 phase 2 phase 3 process architecture process analysis optimization analysis process documentation on integration level with PLM -relevant Information (using process modeling tool OMEGA) determination of requirement of PLM processes, PLM functionalities and PLM architectures phase 4 architecture synthesis PLM vision PLM architectures PLM roadmap PDM/PL LM roadma ap Different data models for CAI Role Functionailty Role 1 Role 2 Role 3 Role 4 Functionality 1 Functionaltiy 2 Functionaltiy 3 Functionaltiy 4 Functionaltiy 5 Functionaltiy 6 Functionaltiy 7 Functionaltiy 8 Functionaltiy 9 Functionaltiy 10 Process 1 Process 2 Process 3 Process 4 Process 5 Process 6 Process TDM PD M ERP elle Data mo odel for PDM M Data model for ERP Data model Organization Different data models for CAD data models for CAP data models for CAM data models for CAQ Datenmode Department R&D Department Product Development Department Production Planning Different data models for CAE/SE Department QM CAI CAD CAE CASE CAP CAM CAQ Autorensysteme Autore en- system me ERP TDM PDM ERP Organisation Department IT for Engineering A Department IT for Engineering B Department IT for Production Department IT for Engineering A System Dialog E/P ippe - SAP Dialog E/P ippe - SAP Dialog E/P ippe - SAP Dialog E/P ippe - SAP Smaragd Smaragd Smaragd CAI CAD CAE CASE CAP CAM CAQ Prisma Prisma Prisma TDM PDM IT-Systeme File Server PLM Schichten DOORS Excel Smaragd Prisma V5 SOA Windchill CATIA ProE Smaragd Prisma V5 SOA Windchill CATIA ProE Smaragd Prisma System A System B System A System B CAD CAE CASE CAI CAP CAM CAQ Delmia System C Delmia System C System D System E System D System E System F System G System F System G TDM PDM ERP Prozesse Process Autorensysteme Autorensysteme CAD CAE CASE CAI CAP CAM CAQ Produktlebenszyklus Layer ERP Backbone TDM Authoring System 38 / Claus Thiede / 15-May-2009 Continental AG

39 Approach to define overall PLM arc chitecture for CA LM one at. ERP A2C# Start a project Import Customer Requirements Create Document Master Build up Docume Structure Create Material Master rs ent nt ng er RP t ectnts CAx- Authoringsystems TDM Systems PDM/PL Back-bo Open a project Open a projectfile Request proje number Import Requirements Create Document Name Document Build up Doc. Structure Create Family Tables SW Name Document Save Document Build up Doc. Structure Save Requiremen Provide Doc Type Provide Ma Number Name Mater Define Mat Classificatio Build up E-Bo Mechanic Mat. Status Engineering B Create Chan Request c. rial t. on om 3 BoM ge Engineering BoM Information of CR for relevant Divisions Create Change Order Component Library Build up Engineeri BoM Set Material Mast on Status 3 Transfer to SAP ER Change Reques Management Variant-Manageme Build up E-BoM E/E Build up E-BoM E/E 1 Identification and detailing of 2 Process Mapping on PLM relevant processes architect ural layers based on PLC with ih as-is s/ to-be comparis son 3 Derivation of PLM functions & process requirements 5 PLM Roadmap with Prioritization of action items OEM product development project 4 Determination and rating of resolution methods PLM development plan OEM OEM system OEM request requirements component requirements Dev. of Proj. RE&M Init. Management of Project Goals & Obj. Goals & Obj. RE&M Plans Project goals & objectives (Goals & Obj.) System Requ. RE&M Init. System Requirements Management Development System RE&M Plans System System Sys. requirements v1 requirements v2 req. v3 Component Requ. Component Requ. RE&M Init. Development Management Component RE&M Plans Component Component requirements requirements v1 v2 39 / Claus Thiede / 15-May-2009 Continental AG

40 PLM Architecture - summary PLM Architecture is supporting Standardization of IT PLM tools, processes and technologies Decision process by - Standard Definitions - Portfolio Analysis - Application Architecture Management - Town Planning Development rules ( Bebauungsplan ) Individual solutions Current status and to be architecture *Quelle: In Anlehnung an eine Präsentation ti von Koch, M. von der RZB Architecture principles and -standards Detailed architecture for a specific solution First step towards Enterprise Architecture Management [EAM] 40 / Claus Thiede / 15-May-2009 Continental AG

41 Any Questions? 41 / Claus Thiede / 15-May-2009 Continental AG