Need fresh ideas to cut your packaging cost?
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1 Need fresh ideas to cut your packaging cost?...take a look at our new series of Super-Tough Surlyn Upgrade your packaging to meet today s brands and consumers needs (*) : Freshness Safety Convenience Taste Clarity Waste reduction without adding cost! (*) DUPONT, THE SCIENCE OF FRESH - Visit us at Re-engineer your packaging structures and deliver up to 18 % cost savings Reduced Cost (% Cost Savings compared to standard structures) Reduced Weight (% Weight Reduction) Snack Processed Meat Dry Food Personal Care Snack Processed Meat Dry Food Personal Care.with no trade-offs: Maintained stiffness at lower thicknesses Maintained or enhanced mechanical properties Improved pack integrity Thanks to the new series of Super-Tough Surlyn For a more detailed discussion on how DuPont can help you redesign your packaging structure, please contact your local DuPont representative or visit : or The DuPont Oval logo, DuPont, The miracles of science and all product names denoted with are trademarks or registered trademarks of DuPont or one of its affiliates
2 Processed Meat Deep Forming structure Standard structure: LLDPE /tie/pa6/tie/lldpe (Bottom web) 38 µm/1 µm/46 µm/1 µm /56 µm LLDPE /tie/pa6/tie/lldpe (Top web) 19 µm/5 µm/23 µm/5 µm /28 µm Surlyn based alternatives: Surlyn 179/Nucrel /LDPE/Nucrel / Blend PA 8%-Selar PA 2% (Bottom web) 24 µm/1 µm/4 µm/1 µm /27 µm Surlyn 179/Nucrel/LDPE/Nucrel/Blend PA 8%-Selar PA 2% (Top web) 12 µm/5 µm/2 µm/55 µm /13 µm Thickness (micron) LLDPE, 56 tie, 1 PA6, 46 tie, 1 LLDPE, 38 Commercial structure (bottom) Surlyn 179, 24 Nucrel, 1 LDPE, 4 Nucrel, 1 Blend PA (8%) -Selar PA (2%) 27 Surlyn (bottom) DuPont alternative structures based on a blend of Selar PA combined with Nucrel and Super-Tough Surlyn 179 layers provide uncompromised benefits: 35% 3% 25% 2% 15% 1% 5% % Structure optimisation (Bottom web) Thickness reduction, 31% Thickness reduction(%) DSD Tax, 4% Material Cost, 4% Cost saving(%) Direct Cost savings: 4% Reduced DSD* fee: 4% Reduced weight: 3% Maintained stiffness Outstanding gloss and clarity Improved thermoforming * : Duales System Deutschland
3 Processed Meat Deep Forming structure Improved Performance Lower Seal Initiation ( C) Lower Seal Initiation Faster cycle times No polymer residue on seal jaws 2 Standard PE (top) Alternative Surlyn 179 (top) Test Conditions: Sealing: Heat sealer Sentinel (heating on upper side), Dwell pressure:.3 MPa, Dwell time: 1 sec. Enhanced Puncture Resistance Specific Puncture Resistance (N/mm) Standard PE (top) Alternative Surlyn 179 (top) Outstanding toughness Better Puncture Resistance with 3% less thickness Test Conditions: Extensiometer ZWICK 2.5, Pointer: round shape of Ø 2.5mm, Test speed:.1 mm/min
4 Dry Food Paper Based sachets Standard structure: Paper//PE/Al/PE//PE film 5 µm//11 µm/9 µm/1 µm//4 µm Surlyn s: Paper//PE//Al/Nucrel /Surlyn 165 or Surlyn µm/11 µm/9 µm/5 µm /17 µm 14 Thickness (m icron) PE Film, 4 Surlyn 165, 17 LDPE, 1 Nucrel, 5 LDPE, 11 LDPE, 11 Paper, 5 Paper, 5 Commercial structure Surlyn 165 Super-Tough Surlyn structures bring uncompromised benefits: Structure optimisation (Surlyn 165 alternative) 25% 2% 15% 1% 5% Thickness reduction, 23% DSD Tax, 5% Material Cost, 13% Material savings: up to 13% Reduced DSD* fee: 5 % Reduced weight: up to 23% Maintained stiffness % Thickness reduction(%) Cost saving(%) * : Duales System Deutschland
5 Dry Food Paper Based sachets Improved Performance Seal Strength (N/15 mm) C 1 C 12 C 14 C 16 C Standard Surlyn 165 Surlyn 179 Lower Seal Initiation Higher Seal Strength Test Conditions: Sealing: Heat sealer Sentinel (heating on upper side), Dwell pressure:.3 MPa, Dwell time: 1 sec. Hot Tack (N/15mm) C 1 C 12 C 14 C 16 C Standard Surlyn 165 Surlyn 179 Improved Hot Tack and faster line speed Wider sealing temperature range Test Conditions: Hot Tack Tester, Dwell pressure:.3 MPa, Dwell time:.5 s, Delay time:.2 s, Cross head speed :15 mm/s Specific puncture resistance(n/mm) Enhanced Puncture Resistance Standard (PE) Alternative Alternative (Surlyn 165) (Surlyn 179) Test Conditions: Extensiometer ZWICK 2.5, Pointer: round shape of Ø 2.5mm, Test speed:.1 mm/min Enhanced Puncture Resistance at lower thickness
6 Personal Care Liquid soap sachet Typical 4-ply structure: opet//pe//al// PE//OPA//LLDPE 25 µm//25 µm//9 µm//25 µm //15 µm//5 µm Triplex Surlyn : opet//al//lldpe/nucrel / Surlyn µm//9 µm//66 µm/1 µm/ 2 µm 16 Thickness (micron) LLDPE, 5 Surlyn 165, 2 OPA, 15 Nucrel, 1 LDPE, 25 LLDPE, 66 LDPE, 25 opet, 25 opet, 12 Commercial structure Surlyn Super-Tough Surlyn structures bring uncompromised benefits: 2% 18% 16% 14% 12% 1% 8% 6% 4% 2% % Thickness reduction, 17% Thickness reduction(%) DSD Tax Saving, 4% Material Cost Saving, 1% Cost saving(%) Material Cost savings: 1% DSD* Tax saving: 4% Reduced weight: 17% Lower manufacturing cost (triplex) * : Duales System Deutschland
7 Personal Care Liquid soap sachet Improved Performance Lower Seal Initiation ( C) Standard sachet (PE) Alternative (Surlyn 165) Lower Seal Initiation Faster cycle times Higher Seal Strength Seal Strength@ 1 C (N/15 mm) Standard sachet (PE) Alternative (Surlyn 165) Higher Seal Strength Test Conditions: Sealing: Heat sealer Kopp (heating on both sides), Dwell pressure: 1MPa, Dwell time:.3 sec. Packaging Trials Structure Alternative (Surlyn 165) Cycles /min 7 ( C) 16 Test Conditions: - Pouch Dimensions: 6 X 65 mm - Filling/Sealing Tests, LA16 Burst force (N) 26 Outstanding Burst Force for high packaging production speed (Application target: >1 N) Clean profile with no polymer residue on seal jaws
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