Industrial Internet Manufacturing in Action: A Smart Factory Testbed Dirk Slama, Director Bus. Dev., Bosch Software Innovations 1
Bosch Software Innovations Energy Mobility Manufacturing Building / City Bosch IoT Suite 2
Power Tools in Assembly Lines 3
Example: Nexo Corless Wi-Fi nutrunner Key technical data Rotational speeds of up to 1,500 rpm Torque of up to 50 Nm in the output expansion stage Acquisition of torque and angle of rotation possible 2.4 and 5 GHz Wi-Fi Integrated screw point lighting Suitable for class A tightening connections in accordance with VDI/VDE2862 4
Track & Trace Testbed 5
Solution Overview 1 2 3 Industrial handheld power tools Intelligent tools capture the quality of their work done and transmit the results in real time. They are also remotely reconfigurable and can be enabled/disabled as required. Track Fleets of Power Tools All the tools in the factory halls and in the field can be tracked for their location. They will be programmed and enabled regarding to the specific macro and micro-location. Trace Processes & Actions Trace the action of all your tools and map them with the connected product s lifecycle inside your factory and out in the field. 6
Industrial Internet Consortium Track & Trace Testbed Testbed overview Collaborators Testbed Leads: Bosch, TechMahindra, Cisco Market Segment Industrial Manufacturing Power Tool Fleet Management Goal Manage hand-held industrial tools in manufacturing, maintenance and industrial environments Approach & Status Phased Approach Phase 1: Simple solution, fast GTM 1 Phase 2: High-precision, advanced solution Current Status Approval by IIC STC in Dec 2014 as the first public IIC Testbed Milestone 1: Live Demo at BCW15 Milestong 2: Initiate GTM Phase 1 Features & Commercial Benefits High-precision indoor localization Real-Time Mapping to 3D PLM data Asset Management, Work Management Monitor/Control Quality 1 GTM Go to market 2 Steering Committee 7
T&T Phase 1: Tool Fleet - Status & History 8
Demo 9
T&T Phase 1: (Big) Data Analytics 10
T&T Phase 1: Dashboards 11
T&T Phase 1: Indoor Localization Cost Precision 12
T&T Phase 2: Goal CYBER PHYSICAL Problem Resolution 3D PLM / MES Set-up data Performance data High-Precision Localization 13
Milestone 1: Bosch ConnectedWorld 14
T&T Phase 2 15
Video 16
T&T Testbed Ecosystem IIC testbed sponsors (Phase 1) Technology partners (BCW demo: 3D tracking) 17
Next Steps 18
RFI: Indoor Localization Goals Create ability to offer Indoor localization with different characteristics (cost, resolution/precicion, etc.) Create standardized interfaces to integrate different solutions Build ecosystem of solution providers / readily available modules Process RFI (Request for Information) process initiated Currently in the process of defining RFI document and conditions Creation of long list Invitations to be send out in Q2 19
T&T: Open Source & Standardization Domain-Specific Tool e.g. Tightening Curve for Nutrunners Hand-Held Power Tool Tool Status, Battery Load, Life, Emergency Off, etc. Asset Location, Geo-Fences, Violations, etc. 20
T&T: Open Source & Standardization Vorto (Eclipse Foundation/Open Source): -IDL for the IoT -Repository to manage large numbers of versioned interfaces for IoT Assets and Devices - Ideal fit for heterogeneous fleets of different power tools (T&T) Standardization: Currently liaising with OMG to define process for standardization of T&T interfaces (based on Vorto) 21
Tool interface extensions Goals Extend functionality of T&T by adding different types of handheld power tools (drilling, rivetting, measurement, etc.) Open up for other tool vendors Create ecosystem Process Currently defining target list for additional tools (initial tool was Rexroth Nexo) Create long list Approach vendors in Q2 22
GTM & T&T Customer Advisory Board GTM Gather and validate requirements and use cases Initiate PoCs and initial projects Next: CAB (Customer Advisory Board) Automotive Aircraft manufacturing Equipment Manufacturing 23
Questions? Thank You! 24
Good to know! White Paper: Creating connected manufacturing operations in the IoT www.bosch-si.com/wp-manufacturing 25