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ORG CHART OF VTEP PRODUCTION József Nyers Logistics Zoltán Pozsega BRAUN MFG László Hirsch DELONGHI MFG Péter Karlovics MFG UNIT No. 8. Bálint Toronyi BATTERY MFG Tibor Juhász PHILIPS MFG Gábor Rauf PLASTIC MFG László Hirsch MANAGING DIRECTOR András Gerber BUSINESS DEVELOPMENT Balázs Fábián Sales & Marketing Máté Horváth New Product Introduction Violetta Molnár Project Management Enikő Gősi, Balázs Fináncz Cost Engineering Zoltán Horváth Industrialization Zoltán Fogarassy Research & Development Simon Patkás Tool Management József Légrádi NPI Quality Assurance Zoltán Katona Purchasing Ágnes Juhos Strategic Sourcing Péter Horváth Procurement Péter Szijártó FINANCE Levente Pálca Controlling Lilla Szálinger HR Management Mónika Budai Public Relations Diána Csornai-Kovács Quality Management Árpád Toldi Facility Management Balázs Fehér Site Management - Marcali Tibor Samu 2
HISTORY OF PLASTIC PROCESSING 1990 13 PIM machines start of plastic consumption lighting products 1995 32 PIM machines household appliances ISO 9001 ISO 14001 tampo printing hot stamping 2000 61 PIM machines Automotive industry manufacturing Fi-relays, respirators ISO TS 16949 laser welding 2005 87 PIM machines floorcare products ISO 13485 automatized assembly lines Lean implementation insert moulding 2K moulding 2011 91 PIM machines premium products sub-assembly infrared welding 2014 80 PIM machines purchasing of new machines skin care products continuous improvement of PIM machines 3D printer 3
RAW MATERIAL PYRAMID Top quality plastics PSU PAR PEI PPA PES Engineering plastics MPPO PC ASA + PC PA POM PBT PFA ABS TPU SMA Industrial plastics SAN PVC PMMA PPE + PS HDPE 4
MACHINES Engel 10 pcs 100 600 t 3 pcs 2K Arburg 7 pcs 40 200 t Krauss Maffei 3 pcs 50 250 t Battenfeld 43 pcs 50 450 t 4 pcs 2K TMC 9 pcs 150 350 t JetMaster 3 pcs 650 t 5
THERMOPLASTIC INJECTION MOULDING 100 sorts of resin from 30 suppliers 3200 tons of resin processed per year 60-65 tons of plastic resin processed per week 1.5 2M plastic components produced per week 6
TECHNOLOGIES 2K moulding index plate moulding rotary plate moulding robot-assisted moulding 7
TECHNOLOGIES Insert moulding moulding on metal bearings, nuts kneading knife rod on different surfaces 8
TECHNOLOGIES Welding ultrasonic welding friction welding mirror welding infrared heating electric heating 9
TECHNOLOGIES Tampo printing standard and unique tampon printing machines turntable tampon printing integrated next to moulding machine (15 machines) single and multicolour printing open and closed system on different raw materials (PP, ABS, PBT, SAN) on flat and curved surface pre-treatment flaming, crowning fixture fabrication logos, symbols, captions, images 10
TECHNOLOGIES Hot stamping manufacturing metal plates for the process foil exfoliating by heat and pressure colours and metal-like surface also available logos, symbols, captions, images 11
TESTS, MEASUREMENTS MFI tests 3D touch and optical colour hardness roughness torque dimensional accuracy solidity and material tests 12
QUALITY ASSURANCE analyzing root causes, corrective actions preparing, maintaining, improving quality documentation (PPAP, checking instruction, work instruction, measuring instructions, failure card) tool and raw material trials, first sample tests machine capacity and process capacity tests R&R tests mid-production controls in every two hours measurements, assembly trials, function tests, SPC tests 13