Design and Building of Special Machines and Mechanical Equipments COMPANY PRESENTATION pag. 1
The, from its birth, taken care of the realization of industrial automation systems with elevated technological content and production of integrated systems commissioned from different multinationals of the Automotive field and others productive fields. This company is placed in industrial zone of Bari and insists on a land lottery of 8.000 m² approximately. The usable areas covered are approximately 1.600 m ² and can be subdivided in: Technical and administrative Offices; Laboratories, didactic classroom and social services; destined Areas to the workings and assembly; Warehouses; destined areas for plant services (Power Station, Cabin of Paint job, etc.) Objectives The company pursues with big perseverance and determination the objectives of maximum customer satisfaction, distinguishing itself in the realization of systems with high design and technological content trying, continuously, innovative solutions respect to the competitors. From this point of view the philosophy that joins the to its Customers is to share the respective know-how from the phase of planning. Particularly the using the experience and the results accumulates is proposed like reliable partner in order to face and to resolve what follows: Design and realization of new machinery and systems; Up-grade of machinery and plants varying the production requirements; Design of SW supervision dedicated to the Not Consistent product management; Design and realization of prototypes for specific and custom requirements finalized to the R&D division. Recently the has introduced: the maintenance service on special machinery installed in productive plants (in center-south Italy), for programmed participations and/or on call; pag. 2
the realization of mechanical particular and equipments for specific requirements of the customer; the production of industrial switchboards to install on process systems. Human Resource More important for are the human resources, characterized from great professionality and ability to adaptation to the requirements of the customer. To increase constantly the level of competence of own human resources the DIAMEC TECHNOLOGY S.r.l. management invests directly and, where is possible, it obtain external financial resources (regional/national) necessary to the definition of specialistic programs of modernization with collaboration of national academic institutions. In detail the working people currently present in the areas mechanical, electrotechnical, electronic and software is composed for 50% from designers, for 35% from assembler people, and moreover for remaining 15% from the following inner resources to support of areas: managerial, marketing, administrative, quality. Philosophy An important characteristic that mark our organization, is the ability to work in TEAM, fundamental condition for being able to daily operate in partnership with our Customers, anticipating from the phase of the offer their productive requirements in continuous and natural evolution. That is why our maxim is: "FROM THE DESIGN TO THE MACHINE" Products and Services The company is specialised in the definition of integrated solutions and complete realization of special machines for the automation of the industrial moving processes, assembly, control, tests and marking of different components for a big variety of manufacturing applications. The integrated solutions inner designed and carry out for every requirement of the customer are: Automation Systems with customer specification; Marking and Labelling Industrial System on customer specification; pag. 3
Test Systems on customer specification; Supervision Systems on customer specification; Adjustment and Marking CE in compliance with machine directive 89/392/CEE; Feasibility Studies; Research & Development; Design and realization for specific and custom requirements finalized to the R&D division; Maintenance of automation plants; Maintenance of hydraulic power packs with analysis reporting; Construction of oil extraction and filtration systems for industrial fluids; Construction of industrial switchboards on customer specification; Construction of mechanical particular and equipments on specific requirements of the customer Competences Our organization as constructor of special machinery for assembly and test of components for a variety of manufacturing applications, has developed in those years the following competences: Mechanical design 3D PTC Pro-Engineer, 2D Autocad; Electrical and pneumatic design with SPAC and EPLAN tool; PLC programming: Allen Bradley, Apax Moore, Bosch, Omron, Siemens; Supervision System programming (base PC) by National Instruments LabWindows CVI, LabView, Borland C++, Borland TurboPascal, Microsoft Visual Basic; Data base programming (base PC) on commercial platform (Microsoft SQL Server e Acces) e open source (MySql e PostrgresSql); PLD Hardware programming, in VHDL language, by development tool for Xilinx and Altera; Driver Control programming:tecnique, Siemens; Numeric Control programming: Allen Bradley, Siemens; Anthropomorphs Robot programming: ABB, COMAU, DENSO KUKA; Cartesian Robot programming with drivers Bosch, Siemens; System programming HMI Allen Bradley, Bosch, Esa, Intouch Moore, Siemens; pag. 4
Systems of screwing with control brace/angle programming: Bosch e Deprag; Control systems run/load programming: Buster; Management and integration of linear systems of measure Marposs; Management and integration of vision systems. Research and Development Thanks to the versatility of the development structure and to the consolidated experience of planners and designers, direct consequence of many years of job in the computer science technological field and, above all, in acquired know-how as a result of the contacts and the collaborations with the University and Agencies of Research, the is currently in a position to directly satisfying the particular demands of customers that, for the own productive requirements, they have need of machines or special lines, not present on the market. The company during the last few years has defined the group of R&D, with the objective to propose the development of innovative solutions in various fields of the automation process. The specialistics competences of the researchers of the Group in vanguard fields, like mechanics, electronics, computer science and pneumatic, are not stopped to the execution of the process plan, to the drawing up of technical elaborate and to the calculations of structural principle, but they can carry, bound together to a laboratory of search equipped and staff of workshop highly characterized, until to realize and test the industrial prototype. The Team can, moreover, upon explicit request of the customers, to succeed in to study the several ones working of the product in order to develop the product industrialization, understanding like passage from the single prototypal piece to the production on a large scale. Our Development Team in collaboration with the university institutions like the Department of Electronics and Electrical engineering let alone with the Department of Mechanics of the Bari Polytechnic and other national centres of search has introduced proposal searches to be worth on national and regional founds (see the below table ). pag. 5
Projects Development of an innovative prototype of an integrated system for assembly, test and marking with cetralized control with the employment of FPGA device. Development of an innovative prototype of an automatic system for acknowledgement in-process of marking zones. Development of an innovative prototype of an automatic system for acknowledgement and control quality by visual inspection on industrial automation lines. Research and Development of Experimental Mechanical Methodologies and structural diagnostic Partners University Institution (Milano and Bari Polytechnic ) University Institution (Bari Polytechnic ), Laser Center (Casamassima-Ba). University Institution (Bari Polytechnic), Tecnopolis (Casamassima-Ba) University Institution (Bari Polytechnic ) DIMEG, DEE, DICA) Park Supplying The, as constructor of special machinery, integrate inside of own realizations, systems trades of the main houses, while the construction of mechanical parts, integrally designed, verified and entrusted by inner workshop specialized in the precision mechanics. The list of the components trades mostly used in the construction of our special machinery: Bosch e Flex-Link for transport system; Siemens, Weidmuller, Omron, Telemecanique for elettrical and electronic components; Siemens, Omron, Allen Bradley and Bosch for PLC; Tumac, Brovind, SDA for vibrating power source; Festo, Bosch, SMC, Rexroth, Bosch Rexroth, Metal Work for pneumatic components; S.A. Systems Analitique, Uvat, Marposs, Ateq for measure instruments and test; Autorotor, Rotoblock e Bettinelli for rotary tables; Aesys for visual display units; Ormec Technic, Ghelardoni and Dropsa, for greasing system; Kelvin for air conditioners; pag. 6
Rittal and Sim for closets electrical workers; Star-micron and THK for linear guides and screw with spheres recirculate; Rossi, Bonfiglioli and Sew for motoreducers; SKF and Nadella for bearings; Bosch, Deprag, Desoutter and Atlas Copco for the screwings; Alfamatic and GPA for cylinders oleo-pneumatic; Reer, SICK and Elind.Co for optoelectronic barriers of emergency; IGUS and Brevetti Stendalto for chain carry cable; Vision Device, Cognex, Omron, ImageS, Datalogic for vision system; ABB, COMAU, STAUBLI, KUKA, DENSO for anthropomorphs robot; Organigramme pag. 7
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