A Guide to Hinge Selection

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A Guide to Hinge Selection The introduction of BSEN1935:2001has made selection of the most appropriate hinge for your specific project simpler and more accurate. It specifies the intended purpose and the capabilities of the specific hinge. BSEN1935:2001 is used in conjunction with BSEN1634-1:2000 to form the basis of CE marking. All hinges which are used on fire doors or fire escape doors should be CE marked & the test standards stamped into the hinge for easy reference. This will assist in making accurate Statutory Fire Safety Risk Assessments. To select the appropriate hinge for the job the following parameters should be known; the door leaf size and weight Compare with weight table the intended use of the building or area of the building Compare with number of operations How often will the door be used? Select by number of operations Is the door fire rated? Use CE marked hinges Is the door on an escape route? Use CE marked hinges Is an overhead door closer being fitted? Add 20% to the door weight Does the closer have a back check facility? Add 80% to the door weight Is panic hardware being used? Use CE marked hinges The table over clearly shows the different uses of hinges & their intended use. Indicated weight loadings will need to be corrected for: door widths over 1000mm doors 2.1m high will require additional hinges door closer loadings back check loadings For assistance with specifications please call us on 023 9286 3854 4-1

Hinge Selection table Digit 1 Digit 2 Digit 3 Digit 4 Digit 5 Digit 6 Digit 7 Digit 8 Category of Use Endurance Test Cycles Test Door Mass Fire Safety Corrosion Resistance Security Hinge grade Duty Grade Use on Grade Grade Mass Grades Grade Grade Grade Grade Kg Light 1 Window 3 10000 0 10 0 or 1 1 0,1,2,3,4, 0 or 1 1 Light 1 Window 3 10000 1 20 0 or 1 1 0,1,2,3,4, 0 or 1 2 Light 1 Door/Windo 4 25000 1 20 0 or 1 1 0,1,2,3,4, 0 or 1 3 w Medium 2 Door 7 200000 1 20 0 or 1 1 0,1,2,3,4, 0 or 1 4 Light 1 Window 3 10000 2 40 0 or 1 1 0,1,2,3,4, 0 or 1 5 Light 1 Door/Windo 4 25000 2 40 0 or 1 1 0,1,2,3,4, 0 or 1 6 w Medium 2 Door 7 200000 2 40 0 or 1 1 0,1,2,3,4, 0 or 1 7 Light 1 Window 3 10000 3 60 0 or 1 1 0,1,2,3,4, 0 or 1 8 Light 1 Door/Windo 4 25000 3 60 0 or 1 1 0,1,2,3,4, 0 or 1 9 w Medium 2 Door 7 200000 3 60 0 or 1 1 0,1,2,3,4, 0 or 1 10 Heavy 3 Door 7 200000 4 80 0 or 1 1 0,1,2,3,4, 0 or 1 11 Severe 4 Door 7 200000 5 100 0 or 1 1 0,1,2,3,4, 0 or 1 12 Severe 4 Door 7 200000 6 120 0 or 1 1 0,1,2,3,4, 0 or 1 13 Severe 4 Door 7 200000 7 160 0 or 1 1 0,1,2,3,4, 0 or 1 14 4-2

SSHI 10.1710.076 Ball bearing hinge Size:100x76mm 304 grade stainless steel Type tested to BSEN1935:2002 grade 13 Full classification: CE marked. CertifireCF336 Suitable for use on 30 minute & 60 minute fire doors and fire escape Route doors steel finishes 4 7 6 1 1 4 0 13 Available in Satin or Polished stainless SSH 23.I390.020 Ball bearing hinge Size: 76x50x2mm Available in Satin or Polished stainless steel finishes Ball bearing hinge PVD plated on stainless steel SSHI 87.105.948 102x76mm ball bearing hinge PVD/PB SSHI 87.105.951 102x102mm ball bearing hinge PVD/PB SSHI 87.105.957 102x76mm ball bearing hinge with dog bolts PVD/PB Miscellaneous Stainless steel hinges SSHI 23.1390.011 SSHI 23.1390.0102 SSHI 23.1390.076 SSHI 23.2239.016 SSHI 23.2239.022 102x76x2mm washered stainless steel butt 102x76x2mm plain bearing stainless steel butt 75x50x2mm plain bearing stainless steel butt 100x76mm Rising butt Left hand stainless steel 100x76mm Rising butt Right hand stainless steel 4-3

SSHI 22.2412.102 Triple knuckle hinge Size: 100x88mm Available in Grade 316 or 304 stainless steel mild steel with plated finishes Type tested to BSEN1935:2002 grade 13 Full classification stainless steel: 4 7 6 1 1 4 0 13 Full classification mild steel: 4 7 6 1 1 2 0 13 CE Certificate No. 1121 CPD-AC0063 Certifire Approved CF209 Maintenance free, guaranteed for 25 years Maximum adjusted door weight 120kg SSHI 22.2412.103 Triple knuckle hinge Size: 100x86mm Available in Grade 316 or 304 stainless steel mild steel with plated finishes Type tested to BSEN1935:2002 grade 12 Full classification stainless steel: 4 7 5 1 1 2 0 12 Full classification mild steel: 4 7 5 1 1 2 0 12 CE Certificate No. 1121 CPD-AC0046 (SS) CE Certificate No. 1121 CPD-AC0044 (MS) Certifire Approved CF209 Maintenance free, guaranteed for 25 years Maximum adjusted door weight 100kg SSHI 22.2412.104 Triple knuckle hinge Size: 100x75mm Available in Grade 316 or 304 stainless steel mild steel with plated finishes Type tested to BSEN1935:2002 grade 11 Full classification stainless steel: 3 7 4 1 1 4 0 11 Full classification mild steel: 3 7 4 1 1 1 0 11 CE Certificate No. 1121 CPD-AC0031 (SS) CE Certificate No. 1121 CPD-AC0023 (MS) Certifire Approved CF209 Maintenance free, guaranteed for 25 years Maximum adjusted door weight 80 kg 4-4

SSHI 22.2412.207 Triple knuckle hinge Size: 100x75mm Available in Grade 304 stainless steel or Mild steel with plated finishes Type tested to BSEN1935:2002 grade 11 Full classification stainless steel: 4 7 6 1 1 4 0 13 CE Certificate No. 1121 CPD-AC0007 (SS) CE Certificate No. 1121 CPD-AC0008 (MS) Certifire Approved CF215 Maintenance free, guaranteed for 25 years Maximum adjusted door weight 120 kg SSHI 22.2412.208 Triple knuckle hinge Size: 100x89mm Available in Grade 304 stainless steel or Mild steel with plated finishes Type tested to BSEN1935:2002 grade 11 Full classification stainless steel: 4 7 6 1 1 4 0 13 CE Certificate No. 1121 CPD-AC0007 (SS) CE Certificate No. 1121 CPD-AC0008 (MS) Certifire Approved CF215 Maintenance free, guaranteed for 25 years Maximum adjusted door weight 120 kg 4-5

Pivot Sets Pivot sets are the ideal solution when fitting toilet doors off restricted areas. The door can be normally opened inwards but in an emergency the door can be easily opened outward by releasing the emergency door stop to gain access. Medium and Heavy duty Pivot sets Built for hospital & commercial situations these pivots are intended for demanding situations. The medium duty set can be used for doors up to 80kg & the heavy duty sets for up to 120kg. SSHI 22.24131.400 SSHI 22.24131.401 Medium duty pivot set Heavy duty pivot set Also available: adjustable pivots providing +/- 5.5mm adjustment. Light Duty Pivot set Intended for use in residential & sheltered housing situations where doors less than 40kg leaf weight are being used. SSHI 22.24131.700 Light duty pivot set Emergency release door stops SSHI 22.24131.105 SSHI 22.24131.106 Emergency release doorstop Emergency release doorstop with holdback 4-6

Light Steel butt SSHI 4000.41 100mm Self colour SSH14000.42 100mm Bright Zinc plate SSHI 4000.43 100mm Electro-brass SSHI 4000.31 75mm Self colour SSHI 4000.32 75mm Bright Zinc plate SSHI 4000.33 75mm Electro-brass Loose pin steel butt SSHI 4001.41 100mm Self colour SSHI 4001.42 100mm Bright Zinc plate SSHI 4001.43 100mm Electro-brass SSHI 4001.31 75mm Self colour SSHI 4001.32 75mm Bright Zinc plate SSHI 4001.33 75mm Electro-brass Storm proof Butt SSHI 4001.252 65mm Bright Zinc plate SSHI 4001.253 65mm Electro-brass 4-7

Strong Steel butt CE marked EN1935;2002 Grade 7 2 7 2 1 1 3 0 7 Suitable for use on fire doors less than 40kg leaf weight SSH14042.42 100mm Bright Zinc plate SSHI 4042.43 100mm Electro-brass Strong steel butt SSHI 4002.41 100mm Self colour SSH14002.42 100mm Bright Zinc plate SSHI 4002.43 100mm Electro-brass SSHI 4002.31 75mm Self colour SSHI 4002.32 75mm Bright Zinc plate SSHI 4002.33 75mm Electro-brass 4-8

Solid Drawn Brass Butt Solid drawn brass butts with brass pins SSHI 2093.31 76x41x1.6mm Brass SSHI 2093.41 102x76x3.2mm Brass SSHI 2093.42 102x76x3.2mm Brass DPBW brass pin brass butt Solid drawn brass butt with double phosphor bronze washers SSHI 5093.31 76x41x2mm Self colour SSHI 5093.41 102x76x3.2mm Self colour SSHI 5093.42 102x76x3.2mm Self colour Polished Brass and chrome finishes also available DPBW brass pin brass butt heavy duty Solid drawn brass butt with double phosphor bronze washers SSHI 9093.41 102x67x3.5mm Self colour SSHI 9093.42 102x76x4.0mm Self colour Brass Parliament hinges Solid drawn parliament hinge with brass pins Catalogue No Size Finish SSHI 6293.21 102X51x102mm Self colour SSHI 6293.31 102x76x125mm Self colour SSHI 6293.41 102x102x150mm Self colour Brass Counter flap hinges SSHI 7293.41 102x32mm Self colour 4-9

Double Action Spring Hinges Suitable for double acting non-fire doors These double action hinges have been developed for heavy duty use and are available in silver lacquered finish. The indicated working weights are based on two hinges per leaf. The use of a third hinge will increase capacity by approximately 50%. Max door width Max Door Thickness mm Max Door weight SSHI 16.8506 Double action hinge 150mm 850mm 25-40mm 42kg SSHI 16.8507 Double action hinge 175mm 920mm 33-50mm 54kg SSHI 16.8508 Double action hinge 200mm 1000mm 35-55mm 66kg 4-10