iopac I/O Starter Kit Hardware Usage Guide

Overview The iopac I/O Starter Kit (IOSK) is used for simulating different types of industrial input and output signals. Using this starter kit, you may generate test signals for iopac products and better familiarize yourself with I/O, wiring, deployment and troubleshooting. The iopac I/O Starter Kit Control Panel A H G B C D E F A Power connector, mini USB & terminal block E Digital output, locking push switch for PNP (source) or NPN (sink) output B Analog output, variable resistor F Digital input, LED indicator C Analog input, LED indicator G Box header D Digital output, push button sink/pulse H Terminal block output Powering Up the iopac I/O Starter Kit There are two ways of powering the starter kit; via: 1. a 2-wire terminal, 9 to 36 volts DC 2. a Mini USB Cable, 5 volts DC 2 1 2 Wire Terminal 1. The terminal accepts a 9 to 36 volt DC power supply. Wiring is shown at right. Technical Support Contact Information www.moxa.com/support Moxa Americas: Toll-free: 1-888-669-2872 Tel: 1-714-528-6777 Fax: 1-714-528-6778 Moxa Europe: Tel: +49-89-3 70 03 99-0 Fax: +49-89-3 70 03 99-99 Moxa China (Shanghai office): Toll-free: 800-820-5036 Tel: +86-21-5258-9955 Fax: +86-21-5258-5505 Moxa Asia-Pacific: Tel: +886-2-8919-1230 Fax: +886-2-8919-1231 - 2 -

Mini USB Connector You may also use a 5V adapter or PC with a mini USB connector to power the starter kit. Powering up the iopac I/O Starter Kit To turn on the starter kit, use the ON/OFF switch shown in region A of the iopac I/O Starter Kit Control Panel diagram, above. The LED will light up to indicate when the demo kit is powered up. Using the Starter Kit to Simulate I/O Signals Analog Output At right, you see the analog output section of the starter kit, labeled B in the iopac I/O Starter Kit Control Panel diagram, above. There are 4 different types of analog output you can simulate shown in the diagram on the console, just above the DIP switches. Toggle the switches to set the desired output; upwards is ON, downwards is OFF. To decrease the output signal, turn the associated knob to the left; to increase it, turn it right. Analog Input At right, you see the analog input section of the starter kit, labeled C in the iopac I/O Starter Kit Control Panel diagram, above. You can simulate 2 different types of analog input. To select the type of input you need, simply set the appropriate DIP switch to OFF (down) or ON (up), according to the table shown just above the output selector. The LED will indicate how much output the device is transmitting. Digital Output, Sink/Pulse At right, outlined in red, you see the digital output section of the starter kit, labeled D in the iopac I/O Starter Kit Control Panel diagram, above. In total, the starter kit has 4 digital output simulation channels. The section highlighted at right (DO_0 & DO_1) provides pushbuttons to simulate sink and pulse outputs. Set the DIP switches for the associated channel for either sink or pulse, as shown in the table labeled DO mode. NOTE Pulse output delivers a 6.74Hz signal. - 3 -

Digital Output, PNP/NPN At right, outlined in red, you see the digital output section of the starter kit, labeled E in the iopac I/O Starter Kit Control Panel diagram, above. DO_2 delivers a PNP (source) sensor s output DO_3 delivers an NPN (sink) output The output channels are OFF when the toggle is not depressed. Digital Input At right you see the digital input section of the starter kit, labeled F in the iopac I/O Starter Kit Control Panel diagram, above. The starter kit provides 4 channels of simulated digital input. You may set the input channels for source or sink using the DIP switches located just above the input LEDs. These settings indicate the type of output module being connected. Each DIP switch controls two digital inputs. You should take care you connect your device to the correct channel. When the source input is triggered, the red LED will light up. When the sink input is triggered, the green LED will light up. Refer to the table (shown at right) just above the DIP switches to see how to set the input channels for sink or source types. I/O Wiring Terminal: At right, you see the wiring terminal for the starter kit, labeled G in the iopac I/O Starter Kit Control Panel diagram, above. This terminal is where you connect I/O modules to the starter kit. Each hole is labeled with the appropriate input/output information. For instance, is the negative terminal lead for analog input 1, while is the positive terminal lead for analog input 1. ATTENTION For more detailed explanations of how the iopac I/O Starter Kit may be used including hands-on examples you may download the I/O Starter Kit Hands-On package, at this link: https://moxaftp.box.com/s/b7iljitxi4bzzbudg5f7-4 -

Connecting I/O Modules to the Starter Kit NOTE +V: 10V output : the ground for the voltage output (+V) Generating Digital Output for Digital Input Modules RM-1602-T (iopac 8020) Because the RM-1602-T does not support dry contact outputs, DO_0 & DO_1 cannot be used. NPN Output: Device DI channel to terminal channel DO_3, device COM1 to terminal +V PNP Output: Device DI channel to terminal channel DO_2, device COM1 to terminal 0V(GND) NPN PNP 85M-1602-T (iopac 8500) Dry Contact: Device DI0 to terminal DO_0, device GND to 0V(GND) NPN Output: Device COM1 to terminal +V, device DI0 to terminal DO_3, device GND to terminal 0V(GND) PNP Output: Device DI0 to terminal DO_2, device COM1 and GND to terminal 0V(GND) Dry Contact PNP NPN - 5 -

iopac 5542 Dry contact: Device DI0 to term DO_0, device GND to term 0V(GND) NPN Output: Device DI0 to terminal DO_3, device COM0 to terminal +V, device GND to terminal 0V(GND) PNP Output: Device DI0 to terminal DO_2, device COM0 & GND to terminal 0V(GND) Dry Contact PNP NPN RM-2600-T (iopac 8020) and 85M-2600-T (iopac 8500) Since both the RM-2600-T (iopac 8020) and 85M-2600-T (iopac 8500) are sink-type outputs, set the DIP switch to DI SINK position. The green LED should light up whenever the module sends an output (ON) signal. Wiring RM-2600-T Output: Device DO0 to terminal DI_0, device GND to terminal 0V(GND) 85M-2600-T Output: Device DO0 to terminal DI_0, device GND to terminal 0V(GND) iopac 8020 RM-2600-T iopac 8500 85M-2600-T - 6 -

iopac 5542 Output First, configure the digital I/O channel to carry DO. Then, wire the output as shown at right: Device DIO-0 to terminal DI_0, device GND to terminal 0V (GND). Generating Analog Output for Analog Input Modules Wiring Output for Current Mode To set the starter kit s analog outputs for current mode, turn the DIP switch to the position shown at right. Wiring & Relevant Modules For all modules across all iopac models, the wiring setup for analog output generation is the same: iopac 5542 RM-3802-T (iopac 8020), 85M-3800 (iopac 8500) 85M-3801-T (iopac 8500) For all models, to connect analog output from the starter kit to analog input on the device, wire the device AI0+ to terminal AO_0+, and device AI0- to terminal AO_0- This wiring schematic may be used on the following modules: iopac 8020 RM-3802-T (4 to 20mA) iopac 8500 85M-3800-T iopac 8500 85M-3801-T (40KHz) iopac 5542-7 -

Wiring Output for Voltage Mode To set the analog outputs for voltage mode, first turn the DIP switch to following position. Wiring & Relevant Modules For all modules across all iopac models, the wiring setup for analog output generation is the same: iopac 5542 RM-3810 (iopac 8020), 85M-3810-T (iopac 8500) 85M-3811-T (iopac 8500) For all models, to connect analog output from the starter kit to analog input on the device, wire the device AI0+ to terminal AO_0+, and device AI0- to terminal AO_0- Full Wiring Instructions for iopac 8020 Modules The iopac 8020 only supports sinking digital output. When wiring the starter kit receive digital input from the iopac 8020, users should make sure to set the DIP switch to the sink position, as shown at right, with the two switches set (from left to right) to ON and OFF. Additionally, the RM-1602-T does not support dry contacts, so users may only wire this module for NPN or PNP output. RM1602 on the iopac 8020 IOSK Term RM-1602 DI_3: DI_2: DI_1: DI_0: COM2 DO_3: DO_2: DO_1: DO_0: +V: DI4 DI11 COM1-8 -

RM-2600 Module on the iopac 8020 IOSK Term RM-2600-T DI_3: DO4 DI_2: DO5 DI_1: DI_0: DO6 DO7 DO_3: DO_2: DO_1: DO_0: +V: GND RM-3802 Module on the iopac 8020 IOSK Term DI_3: DI_2: DI_1: DI_0: RM-3802 DO_3: DO_2: DO_1: DO_0: +V: AI0- AI0+ AI1- AI1+ Full Wiring Instructions for iopac 8500 Modules - 9 -

The iopac 8500 only supports sinking digital output. When wiring the starter kit to receive digital input from the iopac 8500, users should make sure to set the DIP switch to the sink position, as shown at right, with the two switches set (from left to right) to ON and OFF. The 85M-1602 Module on the iopac 8500 IOSK Term 85M-1602 DI_3 DI_2 DI_1 DI_0 DO_3 DO_2 DO_1 DO_0 GND DI2 DI1 DI1 DI0 +V COM1-10 -

Digital Output Signals on the 85M-2600 Module (iopac 8500) IOSK Term 85M-2600 DI_3 DO4 DI_2 DO5 DI_1 DI_0 DO_3 DO_2 DO_1 DO_0 DO6 DO7 GND +V Analog Signals on the 85M-3800 Module (iopac 8500) IOSK Term 85M-3800 DI_3 DI_2 DI_1 DI_0 DO_3 DO_2 DO_1 DO_0 +V AI0- AI0+ AI1- AI1+ - 11 -

Full Wiring Instructions for iopac 5542 Modules The iopac 5542 only supports sinking digital output. When wiring the starter kit to receive digital input from the iopac 5542, users should make sure to set the DIP switch to the sink position, as shown at right, with the two switches set (from left to right) to ON and OFF. Dry NPN (Sink) Wiring on the iopac 5542 IOSK 5542 DI_3 DIO1 DI_2 DI_1 DI_0 DO_3 DO_2 DO_1 DO_0 DIO3 DIO5 DIO7 COM2 (GND) DI4 DI1 DI2 DI0 +V COM0 AI1- AI1+ AI3- AI3+ PNP (Source) Wiring on the iopac 5542 start 5542 er kit DI_3 DIO1 DI_2 DIO3 DI_1 DIO5 DI_0 DIO7 COM2 (GND) DO_3 DI4 DO_2 DI1 DO_1 DI2 DO_0 DI0 +V COM0 AI1- AI1+ AI3- AI3+ - 12 -

Analog Wiring on the iopac 5542 start er kit DI_3 DI_2 DI_1 DI_0 DO_3 DO_2 DO_1 DO_0 5542 DIO1 DIO3 DIO5 DIO7 COM2 (GND) DI4 DI1 DI2 DI0 +V COM0 AI1- AI1+ AI3- AI3+ ATTENTION For more detailed explanations of how the iopac I/O Starter Kit may be used including hands-on examples you may download the I/O Starter Kit Hands-On package, at this link: https://moxaftp.box.com/s/b7iljitxi4bzzbudg5f7 Overview of Individual iopac Features, by Model iopac Associated Modules Digital I/O Channels Analog Input Channels Serial & Ethernet Interfaces 8020 KM-2430-T 4-Ethernet RM-3802-T 8-ch, 4~20mA RM-3810-T 8-ch, 0~10V RM-2600-T RM-1602-T RM-1050-T 16-ch out 16-ch in 10-ch in 8500 85M-1602-T 16-ch in 85M-2600-T 16-ch out 85M-3800-T 8-ch, 4~20mA 85M-3810-T 8-ch, 0~10V 85M-3801-T 85M-3811-T 85M-5401-T 5542 5542-HSPA 8-ch in, 8-ch n/out 5542 8-ch in, 8-ch in/out 8-ch, 4~20mA, 40KHz 8-ch, 0~10V, 40KHz 4-serial ports 8-ch, 0~10V 4~20mA, ±10V 8-ch, 0~10V 4~20mA, ±10V - 13 -