Sectors. LPG Industry. Oil Industry. Pharmacautical Industry. Ship Yards

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Transcription:

ISO 91-8

Sectors LPG Industry Oil Industry Pharmacautical Industry Ship Yards Petrochemical Industry Chemical Industry

Side Channel Pumps The solution for critical conditions VERSA pump is a self-priming side channel pump capable of handling gas along with the medium and operates at a low noise level. PS pumps are used for problem-free pumping of clean liquids at unfavourable suction side conditions. They are also very suitable for positive suction heads below,5m. PS pumps provide the most appropriate solutions for liquefied gases, liquids under vapour pressure, refrigerants and especially PS applications. PSC MODEL Side channel designs fill the hydraulic performance void between positive displacement pumps and centrifugal pumps. Fully open ìstarî impellers interact with the side channel casing creating an intense transfer of energy to the pumped liquid or liquid / gas mixture. The corresponding pressure increase (pump head) equals 5 to 1 times the amount generated by a similar size centrifugal pump at the same RPM. Features : Technical Data : PSD MODEL Self- priming High pressure at low capasity Liquefied gas handling High resistant materials Performance curve characteristic High efficiency Low NPSH value Modular hydraulic system Ability to pump vapour laden liquides (up to 5%) 3 Capasity:.5-35 m/h Head: max. 35 bar Casing pressure: max. 4 bar Speed: max. 175 d/d (6 Hz) Working temperature: max. 22C Flange connections: DIN251 - ANSI 15 & 3 / PN4 PSV MODEL

Working Principle of Pump The design of the side channel pump allows for the transfer of liquid-gas mixture with up to 5% vapor; therefore eliminating possible air or vapor locking that can occur in other pump designs. A special suction impeller lowers the NPSH requirement for the pump. The side-channel pump design is similar to a regenerative turbine in that the impeller makes regenerative passes through the liquid. However, the actual design of the impeller and casing as well as the principles of operation differ greatly. The side-channel pump has a channel only in the discharge stage casing (A) and a flat surface which is flush with the impeller on the suction stage casing (B). A star-shaped impeller (C) is keyed to the shaft and is axially balanced through equalization holes (D) in the hub of the impeller. The liquid or liquid/vapor mixture enters each stage of the pump through the inlet port (E). Once the pump is initially filled with liquid, the pump will provide a siphoning effect at the inlet port. The effect is similar to what happens in water ring pumps. The water remaining in the pump casing forms a type of water ring with a free surface. A venturi effect is created by the rotation of the impeller and the free surface of the water, thus pulling the liquid into the casing. After the liquid is pulled through the inlet port, it is forced to the outer periphery of the impeller blade by centrifugal action. It is through this centrifugal action that the liquid is accelerated and forced into the side channel. The liquid then flows along the semicircular contour of the side channel from the outermost point to the innermost point until once again it is accelerated by the impeller blade. A F Vapor G H C D E Liquid Vapor and Liquid Mixture B Item A B C D E F G H Description Discharge Casing Suction Casing Vane Wheel Impeller Equalization Holes Liquid Inlet Liquid Outlet Mini Channel Vapor Balance Outlet Principle of Side Channel Operation

Pump Models and Technical Spesifications SERIES Number of Stages Inlet Flange Outlet Flange Inlet - Outlet Flanges for PSD & PSV Speed (5 Hz) / Speed (6Hz) Maximum Working Pressure, Bar Differantial Range Head ft [m] Minimum Temperature C ( F) Maximum Temperature C ( F) NPSH ft (m) Maximum Viscosity cst (SSU) Maximum Proportion of Gas Allowable Connection Norms Casing Material Options Impeller Material Options Shaft Sealing Options Mechanical Seal Material Options Pump rpm Capacity Accessories PS Series 3 4 5 6 1-2 - 3-4 - 5-6 - 7-8 1½ (DN4) 2½ (DN) 2½ (DN) 3 (DN8) 4 (DN) 4 (DN) ¾ (DN2) 1 ¼ (DN) 1¼ (DN) 1½ (DN4) 2 (DN5) 2½ (DN) ¾ (DN2) 1¼ (DN) 1¼ (DN) 1½ (DN4) 2 (DN5) 2½ (DN) 1 / 175 35 Bar (51) 5 (15)-69 (21) (2)-15 () 3 (1)-82 (25) 3 (1)-85 (2) 3 (1)-95 (29) 3 (1)-115 (35) -4 (-4 ) 22 (43 ) 1.6 (.5) - 13 (4) 2 (.6) - 3.3 (1) 1.6 (.5) - 6.6 (2) 1.3 (.4) - 8.2 (2.5) 1.3 (.4) - 12 (3.5) 4.6 (1.4) - 8.2 (2.5) 23 (15) 5 % ANSI 15 & 3 Flange / DIN EN 192 & DIN 251 PN4 Flange GG25 (Cast Iron) / GGG5 (Ductile Iron) / GSC25N (Steel) / AISI 3 (Stainless Steel) Alloyed Bronze / Bronze RG7 / AISI 3 Stainless Steel Mechanical seal / Cartridge Mechanical seal / Cartridge double Mechanical seal / Packing gland SIC-Car-Viton / SIC-SIC-Kalrez / SIC-SIC-Teflon 1 rpm (175 rpm / 6Hz) 3 3 Max: 35 m /h (42 m /h / 6Hz) Likquid Sensor (Liquid Level Switch) / Collector / Reducer / Exproof Coupling / By-Pass Valve GPM GPM 35 1 2 3 4 5 1 2 3 4 5 75 125 15 1 1 35 1 2 3 4 5 1 2 3 4 5 75 125 15 1 1 3 3 9 9 25 8 25 8 H(m) 7 6 H(ft) H(m) 7 6 H(ft) 15 5 15 5 4 4 5 3 4 5 6 3 5 3 4 5 6 3.1.2.3.4.5.6.7.8.91. 2 3 4 5 6 7 891 2 3 4 5 67 M 3 /hr 1 d/d (5 Hz) M 3 /hr.1.2.3.4.5.6.7.8.91. 2 3 4 5 6 7 891 2 3 4 5 67 175 d/d (6 Hz) Performance Curves

PSC Model Pumps Side Channel Pumps - type PSC Pumps of the series PSC are horizontal and self-priming, side channel pumps with a NPSH inducer stage suitable for handling liquids which do not contain solid or abrasive matter. The NPSH inducer stage allows the pump to operate on the suction side under unfavourable conditions and at positive suction heads lower than.5 m. The range comprises of six sizes each with 1 to 8 hydraulic stages whereby an optimum rating is obtained, ensuring the pump selected meets the required capacity and head. Model: PSC (With Cartridge Mechanical Seal) The different material possibilities with uniform dimensions and performance characteristics as well as the standard exchangeable components, coupling with mechanical seal, packing gland and cartridge seal make the PSC particularly recommendable. The pumps of the PSC /LS series have a retaining stage to avoid the dry running by controlling the liquid level in the pump. This design is especially developed for the handling of liquids under vapour pressure or when pumping from underground tanks. Model: PSC (With Mechanical Seal) OUTLET INLET Model: PSC (With Packing Gland) PSC - 6 Model: PSC (With Liquid Sensor) Side Channel allows for greater pressure generation per stage over normal centrifugal pump of the same size and speed Sealing options available are Packing Gland, Mechanical Seal or Cartridge Seal. Flanges options available are DIN and ANSI 15 & 3 norms. This impeller allows PSC Pumps to handle NPSH requirements of less than,5 meter.

Dimensional Drawing PSC Model Dimensional Drawing of Bare Shaft Pump ÿ X ÿy ÿ Z J OUTLET B B3 B2 ÿ U ÿ V K INLET ÿ T B1 L H G F E D C S R P N M Pump Size Pump Inlet Pump Outlet 4 3 4 8 5 6 2 4 5 Dimensions [mm] A B C D G H K L M N P R S T U V X Y Z B1 B2 B3 17 195 237 262 25 114 4 134 4 134 14 5 172 6 5 6 5 55 6 7 6 53 53 63 68 7 135 135 14 5 18 112 112 1 18 142 18 18 22 255 15 135 135 155 17 195 6 12 11 14 11 14 12 14 12 1 14 18 18 15 185 185 235 235 11 1 1 19 19 18x8 18x8 18x8 22x8 22x8 15 14 14 15 5 185 75 11 125 1 14x4 18x8 19 19 24 28 18.2 21.5 21.5 27. 31. 35.5 5 6 6 8 8 1 Pump Size Dimensions and Weights According to Stage Numbers Number of Stage 1 2 3 4 5 6 7 8 E F J Kg E F J Kg E F J Kg E F J Kg E F J Kg E F J Kg E F J Kg E F J Kg 3 26 195 2 399 24 229 22 433 274 263 24 467 38 297 26 51 342 331 28 535 376 3 3 569 41 399 63 444 433 34 415 228 213 33 5 268 253 36 495 38 293 39 535 348 333 42 575 388 373 615 428 413 48 5 468 3 51 695 58 493 54 3 415 228 213 33 5 268 253 36 495 38 293 39 535 348 333 42 575 388 373 615 428 413 48 5 468 3 51 695 58 493 54 4 463 26 268 46 518 315 3 53 573 37 378 6 628 425 433 67 683 48 488 74 738 535 543 81 793 59 598 88 848 6 3 95 5 542 315 35 69 617 39 38 8 692 4 5 91 767 54 53 12 842 615 113 917 69 68 124 992 7 755 135 7 84 83 146 6 6 358 338 99 688 441 426 115 776 529 514 131 864 617 62 147 952 75 69 3 14 793 778 179 1128 881 866 195 12 969 954 211 Flange dimensions in accordance with PN4 DIN 25 at standard pumps. (upon request ANSI 15&3 norm)

Spare Part List PSC Model Spare Part List of Pump with Mechanical Seal 911 913 241 242 115 113 917 414 721 2 112 912 952 281 1 951 444 128 987 95 249 117 246 2815 3 41 241 914 1195 723 722 Item ParÁa Part List Adı Item Part List Item Part List 241 242 112 113 115 1 117 1195 128 2 241 Impeller Bushing Vane Impeller Bushing Suction Casing Discharge Casing Suction Body Discharge Body Impeller Body Mechanical Seal Casing Bearing Casing Shaft Impeller 246 249 281 2815 3 414 41 444 721 722 723 Vane Impeller Hexagonal Shaft Nut (Left-Hand Thread) Stage O-Ring Mechanical Seal Casing O-Ring Ball Bearing Lip Seal (Inner) Lip Seal (Outer) Mechanical Seal Snap Ring for Shaft Snap Ring for Bearing Snap Ring for Lip Seal 911 912 913 914 917 95 951 952 987 Tie Bolt Tie Bolt Nut Tie Bolt Washer Screw for Bearing Casing Screw for Mechanical Seal Casing Flat Key for Coupling Flat Key for Vane Impeller Flat Key for Impeller Grease Fitting

Performance Curves PSC 1-8 Sizes Performance Curves PSC 1-8 Sizes Performance Curves 8 2) 7 1 rpm H (m) 15 6 H (m) 3 25 8 2) 7 6 1 rpm 3 P (kw) NPSH 3) (m) 5 2 1.5 1.5,6,4,2 5 4 3 2 1 1),5 8 2) 7 6 5 4 3 2 11),5 1 1 1,5 1,5,5 1 1,5 2 2,5 3 2 2 Q 3 (m /h) 2,5 2,5 3 3 P (kw) 15 5 7 6 5 4 3 2 1 NPSH 3) (m),2 5 4 3 2 1 1) 1 2 3 4 5 8 2) 7 6 5 4 3 2 11) 1 2 3 4 5 1 2 3 4 Q 5 3 (m /h) 1) 1 Stage pump can not be ordered with liquid sensor. 2) 8 Stage pump with liquid sensor is produced upon request

Performance Curves PSC 31-38 Sizes Performance Curves PSC 41-48 Sizes Performance Curves 38 2) H (m) 48 2) 1 rpm 37 36 47 46 15 35 34 15 44 33 43 5 31 1) 5 42 411) 38 2) 37 P (kw) 12 6 7 8 9 1 11 12 13 48 2) 47 36 35 34 33 31 1) 1 8 6 4 2 NPSH 3) (m),5 46 44 43 42 411) 6 7 8 9 1 11 12 13 6 7 8 9 1 11 12 Q 13 3 (m /h) 1) 1 Stage pump can not be ordered with liquid sensor. 2) 8 Stage pump with liquid sensor is produced upon request

Performance Curves PSC 51-58 Sizes Performance Curves PSC 61-68 Sizes Performance Curves H (m) 3 25 15 582) 57 56 55 54 53 52 1 rpm H (m) 3 25 15 68 2) 67 66 64 63 62 1 rpm 5 511) 5 611) P (kw) 1 12 14 18 2 3 25 2 15 1 5 582) 57 56 55 54 53 52 511) P (kw) 5 4 3 2 1 15 2 25 3 35 68 2) 67 66 64 63 62 611) 1 12 14 18 2 NPSH 3) (m),5 1 12 14 18 2 Q (m 3 /h) NPSH (m) 15 2 25 3 35,5 15 2 25 3 Q 35 (m 3 /h) 1) 1 Stage pump can not be ordered with liquid sensor. 2) 8 Stage pump with liquid sensor is produced upon request

PSD Model Pumps Model: PSD (With Mechanical Seal) Model: PSD (With Packing Gland) Side Channel Pumps - type PSD Pumps of the series PSD are horizontal and self-priming, side channel pumps of segmental type construction which are able to handle entrained gases. These pumps have been specifically designed for heavy duty applications within industry. When pumping pure, turbid or aggressive media the design is ideally suited. OUTLET INLET The range comprises of six sizes each with 1 to 8 hydraulic stages where by an optimum rating is obtained, ensuring the pump selected meets the required capacity and head. PSD is a Side Channel pump operates at a low noise level. PSD - 6 Side Channel allows for greater pressure generation per stage over normal centrifugal pump of the same size and speed Sealing options available are Packing Gland, Mechanical Seal or Cartridge Seal. Flanges options available are DIN and ANSI 15 & 3 norms. This double bearing design is produced for heavy duty applications

Dimensional Drawing PSD Model Dimensional Drawing of Bare Shaft Pump H OUTLET J INLET A ÿ T ÿ U ÿ V B B3 B1 B2 S L K D F G C Q P E M Pump Size Pump Inlet Pump Outlet Dimensions [mm] A B C D G H K L M N P Q S T U V B1 B2 B3 2 2 17 25 112 14 142 15 6 12 14 15 75 14x4 18.2 5 4 134 1 112 18 135 11 14 14 14 19 21.5 6 3 4 134 1 112 18 135 11 14 14 14 19 21.5 6 4 4 4 195 14 7 7 147 14 1 155 12 14 15 15 24 27. 8 5 5 5 237 5 7 7 182 5 22 17 12 18 5 5 28 31. 8 6 262 172 7 7 197 18 18 26 195 1 18 185 185 18x8 35.5 1 Pump Size Dimensions and Weights According to Stage Numbers Number of Stage 1 2 3 4 5 6 7 8 E F J Kg E F J Kg E F J Kg E F J Kg E F J Kg 4 2 122 23 4 2 122 23 466 266 156 25 5 3 19 27 534 334 224 29 568 368 258 31 62 42 292 33 636 436 6 35 56 28 146 3 56 28 146 4 5 27 159 41 41 47 56 28 146 56 28 146 555 5 214 42 42 54 546 186 546 186 61 38 269 61 586 36 226 586 36 226 6 435 4 48 48 68 626 4 266 626 4 266 72 49 379 51 51 75 666 44 36 666 44 36 775 6 434 54 54 82 76 48 346 76 48 346 83 5 489 57 57 89 746 52 386 746 52 386 885 71 544 6 6 96 5 594 33 175 73 669 25 84 744 48 5 95 819 555 4 894 63 475 117 969 75 55 128 144 78 625 139 1119 855 7 15 6 669 384 21 13 757 472 298 119 8 56 386 135 933 648 474 151 121 736 562 7 119 824 183 1197 912 738 199 1285 826 215 Flange dimensions in accordance with PN4 DIN 25 at standard pumps. (upon request ANSI 15&3 norm) E F J Kg E F J Kg E F J Kg

Spare Part List PSD Model Spare Part List of Pump with Mechanical Seal 415 414 911 913 281 115 114 444 917 414 721 2 987 128 912 113 242 1 128 987 95 723 917 2815 4 951 2815 3 41 722 3 1195 914 246 914 1195 723 722 Item 242 113 114 115 1 1195 128 2 246 281 ParÁa Part List Adı Item Part List Item Part List Vane Impeller Bushing Discharge Casing Suction Casing Suction Body Discharge Body Mechanical Seal Casing Bearing Casing Shaft Vane Impeller Stage O-Ring 2815 3 414 41 415 444 4 721 722 723 Mechanical Seal Casing O-Ring Ball Bearing Lip Seal (Inner) Lip Seal (Outer) Dust Seal Mechanical Seal (Turn Right) Mechanical Seal (Turn Left) Snap Ring for Shaft Snap Ring for Bearing Snap Ring for Lip Seal 911 912 913 914 917 95 951 987 Tie Bolt Tie Bolt Nut Tie Bolt Washer Screw for Bearing Casing Screw for Mechanical Seal Casing Flat Key for Coupling Flat Key for Vane Impeller Grease Fitting

PSV Model Pumps Model: PSV (With Mechanical Seal) Model: PSV (With Packing Gland) Side Channel Pumps - type PSV OUTLET INLET Pumps of the series PSV are horizontal and self-priming, side channel pumps of segmental type construction which are able to handle entrained gases. These pumps have been specificially designed for medium duty applications within industry. When pumping pure, turbid or aggressive media the design is ideally suited. The range comprises of six sizes each with 1 to 8 hydraulic stages whereby an optimum rating is obtained, ensuring the pump selected meets the required capacity and head. PSV - 6 Side Channel allows for greater pressure generation per stage over normal centrifugal pump of the same size and speed Sealing options available are Packing Gland, Mechanical Seal or Cartridge Seal. Flanges options available are DIN and ANSI 15 & 3 norms. Carbon Graphite Bushing This single bearing design is produced or medium duty applications

Dimensional Drawing PSV Model Dimensional Drawing of Bare Shaft Pump H OUTLET J INLET A ÿ T ÿ U ÿ V B B3 B1 B2 S L K D F G C Q P E M Pump Size Pump Inlet 2 3 4 4 5 5 6 Pump Outlet 2 4 5 Dimensions [mm] A B C D G H K L M N P Q S T U V B1 B2 B3 17 195 237 262 25 4 4 5 112 134 134 14 172 7 7 7 7 7 7 7 95 95 7 1 1 14 5 18 112 112 1 18 142 18 18 22 26 15 135 135 155 17 195 6 12 11 14 11 14 12 14 12 1 14 18 18 15 14 14 15 5 185 75 14 14 15 5 185 14x4 18x8 19 19 24 28 18.2 21.5 21.5 27. 31. 35.5 5 6 6 8 8 1 Pump Size Dimensions and Weights According to Stage Numbers Number of Stage 1 2 3 4 5 6 7 8 E F J Kg E F J Kg E F J Kg E F J Kg E F J Kg 362 2 122 44 28 146 3 44 28 146 4 424 27 159 23 41 41 43 362 2 122 44 28 146 44 28 146 479 5 214 23 42 42 5 396 266 156 48 186 48 186 534 38 269 25 57 43 3 19 52 36 226 52 36 226 589 435 4 27 48 48 64 464 334 224 56 4 266 56 4 266 644 49 379 29 51 51 71 498 368 258 6 44 36 6 44 36 699 5 434 31 54 54 78 5 42 292 64 48 346 64 48 346 754 6 489 33 57 57 85 566 6 6 68 52 386 68 52 386 89 5 544 35 6 6 9 5 512 33 175 69 587 25 8 662 48 5 91 737 555 4 12 812 63 475 113 887 75 55 124 962 78 625 135 137 855 7 146 6 572 384 21 98 66 472 298 114 748 56 386 13 836 648 474 146 924 736 562 2 112 824 178 1 912 738 194 1188 826 21 E F J Kg E F J Kg E F J Kg Flange dimensions in accordance with PN4 DIN 25 at standard pumps. (upon request ANSI 15&3 norm) 17

Spare Part List PSV Model Spare Part List of Pump with Mechanical Seal 911 913 113 115 114 917 414 721 2 252 912 242 1 444 128 987 95 918 283 951 246 119 281 2815 914 1195 3 41 723 722 Item ParÁa Part List Adı Item Part List Item Part List 242 252 113 114 115 1 119 1195 128 2 Vane Impeller Bushing Discharge Casing Bushing Discharge Casing Suction Casing Suction Body Discharge Body Discharge Bushing Casing Mechanical Seal Casing Bearing Casing Shaft 246 281 2815 283 3 414 41 444 721 722 Vane Impeller Stage O-Ring Mechanical Seal Casing O-Ring Bushing Casing O-ring Ball Bearing Lip Seal (Inner) Lip Seal (Outer) Mechanical Seal Snap Ring for Shaft Snap Ring for Bearing 723 911 912 913 914 917 918 95 951 987 Snap Ring for Lip Seal Tie Bolt Tie Bolt Nut Tie Bolt Washer Screw for Bearing Casing Screw for Mechanical Seal Casing Screw for Bushing Casing Flat Key for Coupling Flat Key for Vane Impeller Grease Fitting

Applications LPG transfer LPG Auto Gas Station Skid Systems Cylinder filling Refrigerants (HFC-12, HFC-22, HFC-134A, HFC-41A etc.) Low density hydrocarbons (Pentane, Butane, Isobutane, Propan etc.) Liquefied gasses (DME, Hexane etc.) Oil Filling Plants (Vegetable and animal oils etc.) Model No: PSC 38 Underground Tank Application Model No: PSC 38 Underground Tank Application Model No: PSC 4 Skid System Application for LPG Model No: PSC 56 Skid System Application Road Tanker Unloading Pump

Applications 3 Model No: PSC 58 / Capacity 2 m/h 2 Bar 3 Model No: PSC 68 / Capacity 35 m/h 2 Bar Oil Filling Plants LPG Storage Tanks Application LPG Filling Plants Application

Type of By-Pass VERSA Pump differential by-pass valves are designed to protect pumps and system components from excessive pressure damage. VERSA Pump by-pass valves can be setted between -15 bar. With only two moving parts, operationis simple and reliable.. By-pass should not be open continuously to protect system against any damage or explosion. VERSA Pumps can be supplied with or without By-Pass Valves. PB Type By-Pass Valve PBF Type By-Pass Valve PC Type By-Pass Valve Technical Specifications and Models of PB Series By-Pass valves By-Pass Type Max. Operating By-Pass Connection Pressure Inlet-Outlet Type PB 25 1î PB 15 BAR 1ºî (217.5 psi) PB 4 PB 5 1½î 2î BSP NPT Technical Specifications and Models of PC Series By-Pass valves By-Pass Type Max. Operating By-Pass Connection Pressure Inlet-Outlet Type PC 25 1î PC 15 BAR 1ºî (217.5 psi) PC 4 PC 5 1½î 2î BSP NPT Technical Specifications and Models of PBF Series By-Pass valves. By-Pass Type Max. Operating By-Pass Connection Pressure Inlet-Outlet Type PBF PBF 4 PBF 5 PBF 15 BAR (217.5 psi) 1ºî 1½î 2î 2½î BSP NPT Special Flange Application Upon Request By-Pass models and technical specifications. ISO 91-8