MOTOMAN Arcsystem The most cost effective modular arc welding solution
Customized solutions to a competive price and very short delivery times MOTOMAN Arcsystem MOTOMAN Arcsystem welding cells are designed to deliver cost efficient, reliable and high performance arc welding operation. They are based on a modular system of standard components that can meet the requirements of the general and automotive industry using a minimum of floor space. Robots The basic cell configuration consists of one or two robots and a positioner from our wide range of standard positioners. Choose between safety fencing or sheet metal guards, sliding doors or roller gates and welding equip- SSF2000 Reach 1378 mm SSA2000 Reach 1390 mm HP20 Reach 1717 mm ment from MOTOMAN or other world leading brands. The MOTOMAN Arcsystems are built to a global standard that delivers savings in both time and money. EA1800N Reach 1807 mm Positioners (one station) HSD-250 SNM HSD-500 SNM EA1900N Reach 1904 mm Endless HSD-250 SNM HSD-500 SNM HP20-6 Reach 1915 mm MT1-250 S2N With all the optional equipment to choose from, it is easy to customize an Arcsystem to suit your particular needs, a customization that is more cost effective than a custom designed welding cell. When built on a platform, the Arcsystem is easy to move and relocate somewhere else on the factory floor with a forklift truck or a crane. The holes for the forklift and the lifting eye bolts are already in place and easy to use. MT1-750 S2NL HSC-250 SNM SPE, SPF, SPH tailstock HSC-500 SNM SPE, SPF, SPH tailstock Positioners (two stations) RM2-250 STN RM2-500 STN VMH-250 S2NM VMH-500 S2NM Endless VMH-250 S2NM VMH-500 S2NM VMH-500 CD VMI-500 NM 2
Advantages at a glance Robot stand Low investment cost Short delivery times H = 180 to 1500 mm mounted Angle = 15 or 30 Tilted section H = 420 to 1420 mm Track mounted Easy to install and operate Reliable operation Tracks Modular design Plug and play 600 possible combinations TPL-600 Pneumatic Servo powered TSL-1000 SN Servo powered Well proven technology Modular concept with well proven standard components Welding equipment (example) Fume hood Air cooled torches Water cooled torches Esab Fronius Kemppi Miller SKS MotoVisual is a user friendly three dimensional simulation software designed to support project engineering. Simply drag and drop the ready made MOTOMAN products into place, check floor utilization, simulate production work flow, and prepare animations of the robot cell that are small enough to be sent by email for review. Torch cleaning unit Safety features Wire feed units from Fronius, Kemppi, Motoman, SKS etc. A wide range of power sources Sheet metal guard Light guard Roller doors Design an ideal combination to suit your particular need! Safety fence and sliding doors Operator panel 3
Easy access The operator has easy access to the interior of the cell through one or two interlocked service doors, or sliding doors. An automatic sliding door between two stations means additional safety for human operators. Space saving roller doors The platform based arc welding systems with high speed automatic roller doors means increased safety and reduced cycle times. Less floor space is needed, and the operator has easy access to the fixtures when loading/unloading. 4 Easy to operate An optional operator panel makes it possible start and stop robot jobs or control the fixtures when loading or unloading. Many more functions can be added to facilitate the operation and maintenance of the welding cell. Available with a touch screen size of either 7 or 11.
Designed for trouble free operation The MOTOMAN industrial robots and standard equipment are designed for high performance and trouble free operation. Simply lift, move and install The Arcsystem on a platform is easy to move and install without reprogramming. Lifting eye bolts for the crane and sockets for the fork lift truck are already in the right place for a safe and easy lift. 5
MOTOMAN Arcsystem 25 layout examples HSD-250 SNM L = 2000 mm Arcsystem MT1 MT1-250 S2N H = 700 mm Robot and positioner Small parts and thin- to medium-thick workpieces 1-10 1. 2. Arcsystem MT1 MT1-500 S2N H = 850 mm RM2-500 STN L = 1600 mm RM2-500 STN L = 2000 mm 3. 4. 5. RM2-250 STN L = 2000 mm Arcsystem VMH VMH-500 S2NM L = 1600 mm Arcsystem VMH VMH-250 S2NM L = 2000 mm 6. 7. 8. Arcsystem VMH CD VMH-500 CD L = 2000 mm Arcsystem VMI VMI-500 NM 9. 10. Robot on a track and positioner Systems for large objects, or with several parts on the same fixture 11-16 HSD-500 SNM L = 2500 mm RM2-250 STN L = 2000 mm RM2-250 STN L = 2636 mm 11. 12. 13. 6
RM2-250 STN L = 3000 mm Arcsystem VMH VMH-500 S2NM L = 2000 mm Arcsystem VMH CD VMH-500 CD L = 2636 mm 14. 15. 16. HSD-250 SNM L = 2000 mm 2x HSD-500 SNM L = 2500 mm and positioner High volume production with short cycle times and high output 17-22 17. 18. RM2-500 STN L = 2000 mm RM2-250 STN L = 2636 mm Arcsystem VMH VMH-250 S2NM L = 2000 mm 19. 20. 21. Arcsystem VMH CD VMH-500 CD L = 2636 mm 2x HSD-250 SNM L = 2000 mm 22. One robot and two positioners Separate workflows e.g. with objects that require different fixtures 23-24 23. Arcsystem MT1 2x MT1-250 S2N H = 700 mm 24. One robot on a track and two positioners Workpieces with many components, with more space in front of each station for loading fixtures 25 Arcsystem HSC 2x HSC-500 SNM L = 1600 mm 2x SPE-1000 25. 7
MOTOMAN in Europe AT MOTOMAN robotec GmbH Vienna +43-1-707 9324 15 CZ MOTOMAN robotec Czech s.r.o. Prague +420-257 941 718 DE MOTOMAN robotec GmbH Allershausen +49-8166-90-0 DK MOTOMAN Robotics Europe AB Løsning +45 7022 2477 ES MOTOMAN Robotics Iberica S.L. Barcelona +34-93-6303478 FI MOTOMAN Robotics Finland Oy Turku +358-403000600 FR MOTOMAN Robotics France S.A. Nantes +33-2-40131919 IT MOTOMAN Robotics Italia SRL Torino +39-011-9005833 NL MOTOMAN Benelux B.V. Son +31 40-2895500 PT MOTOMAN Robotics Iberica S.L. Aveiro +351-234-943 900 SE MOTOMAN Robotics Europe AB Torsås +46-480-417800 SI MOTOMAN robotec d.o.o Ribnica +386-1-8372-410 UK MOTOMAN Robotics UK Ltd Banbury +44-1295-272755 Distributors BG Kammarton Bulgaria Ltd Sofia +359 (02) 926 6060 CZ Hadyna International spol. s.r.o. Ostrava-Marianske Hory +420 596 622 636 CZ SP-Tech s.r.o. Nymburk +420 325 515 105 CH MESSER Eutectic Castolin Switzerland S.A. Dällikon +41-44-847 17 17 GR Kouvalias Robotics Avlona +30-22950 42902 HU Rehm Hegesztéstechnika Kft Budapest +36-53-380 078 HU Flexman Robotics Kft. Budapest +36-30-951 0065 IL IL LT YASKAWA Europe Technology Ltd Rosh Ha ayin +972-3-9030412 Uniweld Ltd Yavne +972-8-9328080 Profibus UAB Panevezys +370-45-518575 NO Optimove as Lierstranda +47-32240600 PL Integrator RHC Sp.z.o.o Torun +48 56 65 19 710 RO Sam Robotics srl Timisoara +40 720 279 866 RU Weber Comechanics Moscow +7 495 105 88 87 TR Teknodrom Robotics & Automation INC Gebze/Kocaeli +90 262 678 8818 ZA Robotic Systems SA PTY Ltd Johannesburg +27-11-6083182 MOTOMAN Robotics Europe AB PO Box 504 SE-385 25 Torsås, Sweden Phone +46 480-417 800 Fax +46 480-417 999 www.motoman.eu MOTOMAN Robotics Europe AB Reg No. 6602EN-00 2009-05