DSD 91E Illustrated parts guide Document number 50090-943 Rev A
Pg. 2 of 30 Introduction: This Document is designed to provide a quick and easy reference to the major replacement parts and components for the DSD91E. It does not include some of the smaller items such as screws and washers (at this time). The electronic circuit boards are listed in a table. Check with Medivators Technical Service Department for availability and prices. This IPB does not address all 220vac parts. To order parts or place a Technical Service call, contact Medivators through the Olympus help desk @ 800-848-9024. Contents ELECTRONIC CIRCUIT BOARDS Page 3 TOP OF THE DSD (BASIN, LIDS CENTER PANEL) Page 4 BASIN HARDWARE Page 7 MANIFOLD ¾ VALVES Page 9 LCG RESERVOIR W/HEAT Page 12 AIR COMPRESSORS Page 14 DSD1050 AIR REGULATOR Page 14 ¼ VALVE ASSEMBLIES /WATER REGULATOR Page 15 DSD1068 /1069 WATER REGULATOR ASSY Page 16 DSD1036 LOWER VALVE ASSY Page 17 DSD1035 VALVE STRIP ASSY Page 18.2 MICRON FILTER ASSY (Domnick Hunter, Stainless Steel) Page 19.2 MICRON FILTER ASSY (New plastic MK010071) Page 20 LCG PUMP ASSY Page 22 PRINTER Page 23 FLOW SENSOR Page 24 GFI AND CHEMICAL LOAD SWITCH Page 26 ELECTRICAL OUTLET / LID HINGE Page 27 DRAIN MANIFOLD Page 28 EXTERNAL REGULATOR AND WATER FILTER SET Page 29 SEDIMENT FILTER Page 29
Electronic circuit boards Pg. 3 of 30 CPU MB010003 If software is Ver. 3.XX CPU = MB010021 DIGITAL I/O MB010007 the indicator lights hook up to this BOARD SENSOR BOARD MB010009 If software is Ver. 3.XX Sensor Board = MB010024 VALVE DRIVE MB010004 The A board is to the front of the machine. Both A & B are BOARD identical with jumper on S100 Set to A or B. CONTROL MB010006 PANEL POWER SUPPLY MS060001 HARNESS MH050011 HARNESS, 5V CONNECTOR HARNESS MH050013 HARNESS, HIGH VOLT CONNECTOR 2003 Medivators Reprocessing Systems, a Division of Minntech Corporation. All rights reserved. This publication is protected by copyright. Copying, disclosure to others, or the use of this publication is prohibited without the express written consent of Medivators. Medivators reserves the right to make changes in the specifications shown herein without notice or obligation. Contact your Medivators representative or Medivators customer service for more information. Back to Contents
Pg. 4 of 30 DSD Top View Lids: DSD1065 left DSD 1066 right Handle P/N MH040002 Gas springs MS010001 Lid gasket material MG020001 Center Console DSD1067 Printer door for small paper roll: MD010007 Lg. Drain screen MS090003 Basin: see Pg. Temp indicator strip ML020065 Control Panel MB010006 Printer door for large paper roll: MD010008 Alcohol & detergent caps MC060502 Label ML02003 Connector MC070002 Floating lid DSD1073 DSD1040(old style) See next page Detergent & Alcohol Cylinders DSD1015 Sm. Drain screen MS090001 Indicator lamps (Blue) ML050502
Pg. 5 of 30 To determine if the lid is for the Large or Small basin. Straight edge as pictured equals DSD1073 (Large Basin) Curved edge equals DSD1040 (Small Basin)
Miscellaneous parts / connectors front view of cabinet Pg. 6 of 30 1 inch clear tubing MT010000 Large clamps MC020000 Elbow connectors: ME010000 Straight connectors: (A side) MC70006 Mates to MC070002 on DSD1015 This piece is welded. Any break here and the DSD, needs to be returned for a basin replacement Alcohol valve Elbow connectors (B side) ME010018 Mates to MC070002 on DSD1015 Detergent valve Chamber fill valve Air valve
Basin Pg. 7 of 30 NOTE: THIS is A 201 BASIN shown for reference only MC070014 MB020501 Replaced w/mb030001 MW020008 Goes on top side of basin ME010012 MC07002 Basin connector MA010049 Goes on Bottom side of Basin MN030009 MO010004 Replaced w/ MO010005 THESE ITEMS ARE THE HARDWARE AND GASKET SET TO HOLD THE BASIN LEVEL SENSOR
Pg. 8 of 30 Basin Chamber fill port ME010012 MC020001 Basin Connector MC070002 Basin Sensor cover MC130015 Basin level sensor MH050016 This is a harness with the lid sensor also attached.
Pg. 9 of 30 Drain valve manifold Elbow connectors(3): ME010000 ¾ valve repair kit: MK010029 OR MK010072 MC020023 MW020019 Plunger seals only MV010011 (Pk of 6) Bolts ML050042 O-ring MO010004 A side valve manifold body MV010022 B side valve manifold body MV010023 MK010016 is the ¾ 120v coil kit. This includes the coil and the MK010029 parts. Coil: MC150000 Connector MH030009 Electrical contact pins MP050000 NOTE: Coil assembly with three coils attached to one connector is: MH050018
Pg. 10 of 30 MV010021 shown with ¾ valve Older white valve body The white valve parts to the right are being replaced with gray PVC material New P/N 41600-090 Old P/N MV010012 MV010021 Cascade Blocks. MT020011 A side block MT020013 B side block MN010013 Nipple connects the Center and cascade blocks to the valve bodies MT020012 Center Block B side pictured MV010002 is comprised of the 2 valve body halves, solenoid and ¾ kit. parts list below: MV01-0002 VALVE, 3/4 120V Qty SOLENOID 41600-090 SINGLE BODY NAT 1.000 POLYPRO MC15-0000 COIL, 3/4 VLV 120 V 1.000 MK01-0072 KIT, 3/4 VLV 1.000 PLUNGR/HOUS MP05-0000 PIN, CONNECTOR 3.000 MV01-0021 VALVE, COVER 3/4 GPVC 1.000
Newer gray valve manifold body Pg. 11 of 30 MK010029 3/4 valve rebuild kit Item 1 Item 2 & 3 The following can be ordered separately Item 1: MV010011 s/4 plunger seal (package of 6) Alternate P/N is MK010072. This P/N needs the following 2 items to equal a MK010029 kit. Item 2: wave washer P/N MW02-0019 Item3: retention clip MC020023
Pg. 12 of 30 LCG RES W/Heater Assembly DSD 1056 tank assembly DSD-1075; heater assembly (DSD-1028). CURRENT Float level sensor MS070507 Use screws MS050070 DSD1028 Heater assy Heater rod MH020002 110 VAC Heater probe MP09-0000 MT100000 Thermometer Temp control MC060001 Label These labels are part of the original label set Wiring harness MH050015
Pg. 13 of 30 LCG RESEVOIR W/Heater Assembly DSD 1056, cont. Tank assembly DSD-1075; heater assembly (DSD-1028) This is what the old style Level sensor looks like: (A red hockey puck.) Current sensor is MS070507 See pg 6 Plug: MP08-0017, on opposite side of overflow tube. Overflow tube: Elbow ME010012 Coupling MC07-0005 Tubing MT01-0002 Clamp MC02-0001 Temp Controller MC060001 Cable clips DSD-1093 Tube assembly 1. Coupling MC070003 2. Connector MC100034 3. Tubing MT010002 4. Clamp MC020001 2 3 4 Adapter MC10-0031 (mates to MC10-0034) This Adapter is not on all DSD91E tanks. Some have a plastic fitting, MA010014, with a clamp to secure the tubing. 1 To LCG filter
Air Compressor DSD 1046 Pg. 14 of 30 DSD1046 is the entire Assembly shown below. To send out one air compressor, use the MC040000 Part number This will ship without the regulator and elbow connector. ELECTRICAL CONNECTORS These come installed from the vendor Elbow ME010012 AIR COMPRESSOR MC04-0000 Nipples MN010008 Air Regulator Assembly DSD1050 DSD1050 Regulator MR01-0001 MC06-0504 CAP Gauge MG01-0000 Elbow ME01-0012 MT01-0002 TUBING, 3/8 IN BRAIDED MC02-0001 CLAMP, NYLON SNAPPER SM Connector MC07-0004 /COUPLING, 3/8 ID STRAIGHT
Pg. 15 of 30 Upper And Lower valve assy This view shows connection of the upper and lower valve assy s to the water regulator. Water assy Lower valve assy Valve strip assy DSD1068 Left DSD1036 DSD1035 (A is left side B is right) DSD1069 Right Connector: MC070006 Mates to water filter 5 4 3 2 1 Top of valve strip 8 7 6 Connector: MC070004 From air filter Valve locations 1. Alcohol 2. Detergent 3. Chamber fill 4. Air 5. Disinfectant 6. Water (will be on the bottom) Connector: ME010018 Goes to Flow sensor 7. Old style check valve pictured here Click here to go to the new style. To adapt the new style onto an old assy like this, change item 8 to an ME010012 elbow with a couple of inches of tubing and clamps (MC020001)
Pg. 16 of 30 DSD1068 / DSD1069 Water regulator assy Left Side A Right Side B Adapter MA01-0031 Regulator MR010003 Plug Provided with regulator. Adapter MA01-0031 Reducer Gauge MG01-0001 Gauge position
DSD1036 Lower valve assy (Water and disinfectant) Pg. 17 of 30 Disinfectant valve (5/32 orifice) MV010009 TEE MT020000 (2) Nipple MN010001 (3) Check Valve MV010019 (2) B A Housing connector MH030000 Pins connector MP050000 (6) LCG in from LCG Pump Water valve (9/32 orifice) MV010016 Elbows ME010012 (4) All small clamps MC020001 Tubing MT010002 A this tubing connects to the Tee connector at the Chamber alc and det fill valves. B This connects to the chamber fill valve Water inlet from Regulator
Pg. 18 of 30 DSD1035B RT SIDE ASSY. Connector: MH030000 Contact pins:mp050000 NOTE: The 24VDC valves are P/N MV010003 T adaptors MT020004 Adapter MA010014 Hidden in this view. Straight white connectors Valve Strip: TOP MV01-0016 110V 9/32 ORIFACE Chamber fill, Air & Water valves A Valve body MV01-0009 110V 5/32 ORIFACE Alcohol, Detergent, & Disinfectant valves. ¼ Valve breakdown Elbow connector: ME010012 These 2 are part of the valves, MV010016 or MV010009 The O-ring in part A is not stocked separately now, but is in the MK010029 ¾ kit. B Valve body plunger shaft housing MP070502 ¼ plunger seal For 120vac coils. This is 1 7/16 long MP070503 ¼ plunger seal for 24vac coils. This is 1 ¼ long MS010004 ¼ spring
Domnick Hunter.2 micron Fltr assy Domnick Hunter.2 micron filter housing assembly DSD1039 - OBSOLETE Replaced by MK010071 Pg. 19 of 30 Adapter MC070013 Elbow ME010012 Canister MH030010 OBSOLETE Connector MC070003 Mates to MC070006 Mates to MC070011 All clamps (7): MC020001 Back to Contents
Pg. 20 of 30 Back to Contents MK010071 Replacement for the Stainless Steel (DSD1039) See next page for parts list Reducer, Threaded Nipple, and Female Tee Reducer and Nipple Elbow (2) Male Fittings and Swivel Elbow Straight fitting Bleeder Valve Water Filter Housing Fittings
Parts list for MK010071 Pg. 21 of 30 MK01-0071 KIT, 91E PLAS FLTR HOUS MA01-0014 ADPTR, 1/4 MNPT X 3/8 HB MA01-0049 ADPTR, 3/8X3/8 FNPT MA01-0064 ADPTR, 3/8 STRAT SPEEDFIT MA01-0076 ADPTR, 1/4 NPT-3/8 SPDFT MALE MB04-0024 BRACKET, PLAS WATER FILT. MC02-0001 CLAMP, NYLON SNAPPER SM MC07-0003 COUPLNG, 3/8 IN ID HB MC07-0021 COUPLNG, IN-LINE 3/8HB ME01-0002 ELBOW, 1/4 PVC SCH 80 ME01-0026 ELBOW, 3/8-3/8NPTF MH03-0030 HOUSNG, PLAS WATER MN01-0000 FILT NIPPLE, 1/4 X CLOSE S/80 MN01-0015 NIPPLE, 3/8 NPT X 3/8 NPT MN03-0006 NUT, 1/4 X 20 SS MO01-0020 0RING, 1/8 CSX3-3/4IDX4OD MR02-0011 REDUCER, 3/4NPT X 3/8NPT MR02-0012 REDUCER, 3/4NPT X 1/4"NPT MS03-0507 SPACER,.27IDX.5ODX61SS MS05-0052 SCREW, 1/4-20 HEX HD SS MS05-0099 SCREW, #12X1.5 PAN HD SS MS05-0100 SCREW, FILTER RETAINER MT01-0002 TUBING, 3/8 IN BRAIDED MT02-0024 TEE, FEMALE 3/8 MV01-0020 VALVE, 1/4FPTXMPT PVC MW02-0005 WASHER, 1/4 SPLIT
Pg. 22 of 30 Disinfectant pump assy DSD1074 Elbow ME010012 Connector MA010009 Bleeder valve MV010020 Barbed fitting MA010009 TEE Connector MT020000 NIPPLE MN010001 Tubing: MT010002 MP010000 Pump Clamps: MC020001 Reducer MR020006 Connector MC070015 To LCG filter Install black wire in the side with the key. Key Electrical connector MH030002 Pins: MP050000
Printer Pg. 23 of 35 Paper: MP100501 (small) MP100502 (large) (small roll shown) Spindle for large paper MS160000 Printer: MP100000 (includes power supply) Interconnect cable: (between printer and motherboard)
Pg. 24 of 30 DSD1081 FLOW SENSOR ASSY The flow sensor does not have any sub components. It is as shown below. Connector: Pins:MP050000 Quick release Connector: MC070019 Elbow: ME010012
Pg. 25 of 30 This illustrates the Flow sensor opened up. The individual parts of the Flow Sensor are not stocked items Plunger Plug Sensor Cable Flow Sensor.
Pg. 26 of 30 Chemical load switch Right hand side DSD1054 Left hand side DSD1089 Parts list: MH050014 HARNESS, DISINFECT PUMP SWITCH MS040514 SHIELD, DISINFECTANT PUMP SWIT MS070500 SWITCH, ON-BOARD PUMP ROCKER GFI & Chemical load switch DSD1016 GFI circuit breaker MI010000 220Vac GFI P/N MI01-0002 Red = reset Black = test
Pg. 27 of 30 Electrical outlet Electrical outlet. Shown with printer power supply plugged in. MP060024 120VAC MP060023 220VAC Overflow valve connects to a drain tube that comes out in the bottom on the front Connector: MC070015 Printer power supply Single Hinge MH010006 Hinge pair MH010004 Printer hinge MH050007
Pg. 28 of 30 Drain manifold: This is the drain manifold for the water to drain from the rinse overflow and drain valves. DSD1001 This is for the right drain. If a left drain is needed, use the same P/N, but request left drain.
External regulator and water filter set. Pg. 29 of 30 MT010001 1 PVC braided tubing MK010033 Prefilter kit. Kit comes with 2 filters MF010014 ( 1micron) MF010015 (.45 micron) External regulator DSD1011 Old style sediment water filter MF010003 5 sediment pre-filter
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