Recambios 5000SE 4600 5600 5600SXT 6600 6700XTR 7700 FLECK www.blaulain.com blaulain@blaulain.com
FLECK RECAMBIOS. VÁLVULAS. 5000SE 4600 / 5600 5600SXT 6600 6700XTR 7700 P. 03 P. 15 P. 22 P. 44 P. 56 P. 82 www.blaulain.com blaulain@blaulain.com
MODEL 5000SE Upflow Brining Service Manual IMPORTANT: Fill in pertinent information on page 2 for future reference.
MODEL 5000SE Upflow Valve Powerhead Assembly (See opposite page for parts list) 1 21 19 13 14 26 16 20 23 2 17 24 15 18 5 22 23 12 23 1 23 11 23 23 6 4 7 8 9 25 3 10 Page 16 Printed in U.S.A.
MODEL 5000SE Upflow Valve Powerhead Assembly Parts List Item No. Quantity Part No. Description 1........... 1........... 18201-025............ Plate, Front 2........... 1........... 18655............... Pin 3........... 1........... 40248............... Label, Cover-up 4........... 1........... 19889-01............. Housing, Circuit Board 5........... 1........... 19474............... Harness, Power 6........... 1........... 40283............... Circuit Board, SE Timer 7........... 1........... 19473............... Button, Conductive 8........... 1........... 19471-02............. Cover, Front Panel 9........... 1........... 19697-02............. Label, Display 10.......... 1........... 19791-01............. Meter Cable Assy., Turbine 11.......... 2........... 10218............... Switch, Micro 12.......... 2........... 40081............... Screw #4-40 x 1.125 13.......... 1........... 19928............... Cam, Switch Upflow 14.......... 1........... 18251-01............. Gear, Main Upflow 15.......... 1........... 18252............... Cam, Brine, Upflow 16.......... 1........... 18202-03............. Back Plate 17.......... 1........... 40251............... Motor Assy., 24V 50Hz 18.......... 2........... 13602............... Screw, Rd. Hd. 6-33 x 5/16 19.......... 1........... 19674............... Transformer U.S. 24V (120V) 1........... 25651............... Transformer European 24V (230V) 20.......... 1........... 13547............... Strain Relief 21.......... 4........... 12681............... Nut, Wire, Beige 22.......... 1........... 13363............... Washer, Plain,.145 I.D. 22.......... 1........... 18259-02............. Cover, Back Black 23.......... 8........... 13296............... Screw, Hex Washer 6-20 x 1/2 25.......... 1........... 18260-00............. Cover, Front Smoke 26.......... 2........... 18261............... Screw, Hex Head, 10-24 x 13/16 Not Shown.... 1........... 14044............... Cable Tie Page 17 Printed in U.S.A.
MODEL 5000SE Upflow Control Valve Assembly (See opposite page for parts list) 41 Page 18 Printed in U.S.A.
MODEL 5000SE Upflow Control Valve Assembly Parts List Item No. Quantity Part No. Description 1............ 1............. 18815.................. Valve Body, 5000, 1, Dist. 18815-20............... Valve Body, 5000, w/ mixing 2............ 1............. 18264.................. Spacer, End 3............ 4............. 14241.................. Spacer 4............ 5............. 13242.................. Seal 5............ 1............. 18266.................. Piston, Up-flow 6............ 1............. 14309.................. Retainer, Piston Rod 7............ 1............. 18268.................. End Plug Assembly 8............ 3............. 18261.................. Screw, Hex Washer Head, 10-24 x 13/16 9............ 1............. 18267.................. Piston Rod 10............ 1............. 17978.................. Brine Valve Stem 11............ 1............. 18755.................. O-Ring, -201 12............ 1............. 13167.................. Spacer, Brine Valve 13............ 1............. 12550.................. Quad Ring, -009 14............ 2............. 13302.................. O-Ring, -014 15............ 1............. 13165.................. Cap, Brine Valve 16............ 1............. 11973.................. Spring, Brine Valve 17............ 1............. 16098.................. Washer, Plain, Nylon 18............ 1............. 11981-01............... Retaining Ring 19............ 1............. 11183.................. O-Ring, -017 20............ 1.................................... Flow Washer (specify size) 21............ 1............. 11385-01............... Flow Control Housing, Plastic 22............ 1............. 18312.................. Retainer, Drain 23............ 1............. 13304.................. O-Ring, -121 24............ 1............. 18303.................. O-Ring, -336 25............ 2............. 10141.................. O-Ring, -010 26............ 1............. 18276.................. Plug, Injector, Softener 27............ 2............. 13771.................. O-Ring, -012 28............ 1............. 18275-X................ Injector Throat (specify size) 0000, 000, 00, 0, 1, 2 29............ 1............. 18274-X................ Injector Nozzle (specify size) 0000, 000, 00, 0, 1, 2 30............ 1............. 18273.................. Vortex Generator 31............ 1............. 18271.................. Screen Injector 32............ 1............. 18279.................. Seal, Injector 33............ 1............. 18278-20............... Cap, Regulated Injector, 20 PSI, Black 1............. 18278-30............... Cap, Regulated Injector, 30 PSI, Gray 34............ 2............. 18262.................. Screw, Hex Washer Head, 10-24 x 1 35............ 1............. 12977.................. O-Ring, -015 36............ 1............. 13245.................. Retainer, BLFC Button 37............ 1.................................... Flow Washer (specify size) 38............ 1............. 13244.................. Adapter, BLFC 39............ 1............. 13308.................. Hose Barb, Black, 1/2 x 1/2 Straight 1............. 12338.................. Hose Barb, Black, 1/2 x 1/2 90 Elbow 40............ 1............. 18280.................. Top Collector, 1, X.011, Gray 1............. 18280-01............... Top Collector, 1, X.020 White, Wide Slot 1............. 18280-02............... Top Collector, 1, X.008 Red, Narrow Slot 41............ 1............. 14613.................. Flow Straightener OPTION Adapter Coupling Day Clock Only 45............ 2............. 19228.................. Adapter Coupling 46............ 4............. 13305.................. O-Ring, -119 47............ 2............. 13255.................. Clip, Mounting 48............ 2............. 13314.................. Screw, Hex Washer Head 8-18 x 5/8 Printed in U.S.A. Page 19
INLET MODEL 5000SE Upflow 3/4 Turbine Meter Assembly (See opposite page for parts list) 4 5 3 2 1 3 OUTLET VALVE 2 Page 20 Printed in U.S.A.
MODEL 5000SE Upflow 3/4 Turbine Meter Assembly Parts List Item No. Quantity Part No. Description 1........... 1........... 19797............... Meter Body Assembly 2........... 2........... 13314............... Screw, Hex Washer, 8-18 x 5/8 3........... 2........... 19569............... Clip, Flow Meter 4........... 1........... 19791-01............. Electrical Harness 5........... 4........... 13305............... O-Ring, -119 Page 21 Printed in U.S.A.
MODEL 5000 2310 Safety Brine Valve (See opposite page for parts list) Page 22 Printed in U.S.A.
MODEL 5000 2310 Safety Brine Valve (Cont d.) Item No. Quantity Part No. Description 1........... 1........... 19645............... Safety Brine Valve Body 2........... 1........... 19803............... Safety Brine Valve Arm Assembly 3........... 1........... 19804............... Stud, 10-24 4........... 1........... 19805............... Nut, 10-24 5........... 1........... 19652-01............. Poppet & Seal 6........... 1........... 19649............... Flow Dispenser 7........... 1........... 11183............... O-Ring, -017 8........... 1........... 19647............... Elbow, Safety Brine Valve 9........... 2........... 19625............... Nut Assembly, 3/8 10.......... 1........... 18312............... Retaining Clip 11.......... 1........... 60014............... Safety Brine Valve, 2310 (includes items 1-10) 12.......... 2........... 10150............... Grommet (included with item 13) 13.......... 1........... 60068............... Float Assembly, 2310 14.......... 1........... 60002............... 500 Air Check Assembly Printed in U.S.A. Page 23
MODEL 5000SE Upflow By-Pass Valve Assembly, Plastic 5A 8 5B 6 7 1 2 3 4 12C 11 10 9 12A 12B Parts List Item No. Quantity Part No. Description 1........... 1........... 19723............... By-Pass Valve Body, Plastic 2........... 1........... 11183............... O-Ring, -015 3........... 1........... 19724............... Cap, By-Pass 4........... 2........... 17512............... Screw, Hex Washer Head, #6-24 x 3 5A.......... 1........... 17820............... Plug, By-Pass, Inlet 5B.......... 1........... 17820-01............. Plug, By-Pass, Outlet (White) 6........... 4........... 18661............... O-Ring, -218 7........... 2........... 18662............... Retaining Ring 8........... 2........... 18660............... O-Ring 9........... 2........... 13305............... O-Ring, -119 10.......... 2........... 13255............... Clip, Mounting 11.......... 2........... 13314............... Screw, Hex Washer Head, 8-18 x 5/8 12A......... 1........... 18706............... Yoke, Plastic, 1 NPT 18706-02............. Yoke, Plastic 3/4 12B......... 1........... 13708............... Yoke, 3/4 1........... 13708NP............. Yoke, 3/4 Nickel Plated 1........... 13398............... Yoke, 1 1........... 13398NP............. Yoke, 1 Nickel Plated 12C......... 1........... 19620............... Yoke, 3/4, 90, Plastic Page 24 Printed in U.S.A.
MODEL 5000 By-Pass Valve Assembly, Brass 9 8 6 5 4 3 1 2 7 6 Parts List Item No. Quantity Part No. Description 1........... 1............17290................ By-Pass Valve Body, 3/4 1............17290NP............. By-Pass Valve Body, 3/4 Nickel Plate 1............13399................ By-Pass Valve Body, 1 1............13399NP............. By-Pass Valve Body, 1, Nickel Plate 2........... 1............11726................ Seal, By-Pass 3........... 1............11972................ Plug, By-Pass 4........... 1............11978................ Side Cover 5........... 1............13604-01............. Label 6........... 8............15727................ Screw 7........... 1............11986................ Side Cover 8........... 1............11979................ Lever, By-Pass 9........... 1............11989................ Screw, Hex Head, 1/4-14 Page 25 Printed in U.S.A.
MODEL 5000SE Upflow Valve Wiring Diagram CB1-5000SE Circuit Board VDM - Valve Drive Motor EM - Electronic Flow Meter (Optional) SW1 - Homing Switch SW2 - Step Switch HCAM - Homing Cam DFSCAM - Downflow Step Cam Page 26 Printed in U.S.A.
4600 & 5600 5600 4600 F gb D E I NL MANUEL D UTILISATION...P.2 SERVICE MANUAL...P.10 BEDIENUNGSANLEINTUNG...P.18 MANUAL DE USO...P.26 MANUALE DI USO...P.34 HANDLEIDING VOOR GEBRUIK...P.42
6 - TÊTE DE COMMANDE / POWER HEAD / STEUERKOPF / CABEZA DE MANDO / PANNELLO DI COMMANDO / PROGRAMMEERKOP Pièces spécifiques à la version chronométrique Parts specifically for timeclocked version Spezifische Teile zur zeitgesteuerten Ausführung Piezas específicas de la versión cronométrica Pezzi specifici della versione cronometrica Specifieke onderdelen voor de chronometrische versie ITEM QTY P/N DESCRIPTION DESIGNATION 1 1 26971 Tape stripe 5600 timeclock std Bande décorative 5600 chronométrique 2 1 28190 Front label 5600 timeclock with lamps Label 5600 chronométrique avec lamps 3 1 13864 Skipper wheel ring Anneau roue sauteuse 4 2 13311 Idler shaft spring Ressort 5 2 13300 Ball 1/4" Bille 6 1 24100 Skipper wheel 12 days assy Roue de programmation de 12 jours 7 1 14860 Skipper wheel 7 days assy Roue de programmation de 7 jours 8 1 13014 Regeneration pointer Index 9 1 13296 Screw Vis 10 1 13011 Cycle actuator arm Doigt de déclenchement 50 4600 & 5600
6 - TÊTE DE COMMANDE / POWER HEAD / STEUERKOPF / CABEZA DE MANDO / PANNELLO DI COMMANDO / PROGRAMMEERKOP ITEM QTY P/N DESCRIPTION DESIGNATION 1 2 40422 Wire nut Connecteur 2 1 11545 European power cord Cordon d alimentation européen 3 1 24544 Kit meter cable delayed 8 m 3 Kit câble de compteur retardé 8 m 3-1 24545 Kit meter cable delayed 40 m 3 Kit câble de compteur retardé 40 m 3 4 1 13547-01 Strain relief Serre câble 5 1 13170 Main drive gear Engrenage principal 6 1 26894 Microswitch assy for 5600 Microswitch assemblé pour vanne 5600 7 1 24121-xx Brine cam assy (xx= salt weight label) Came de saumurage ( xx= label poids de sel) 8 1 12037 Washer Rondelle 9 7 13296 Screw Vis 10 1 14087 Insulator Isolateur 11 2 18158 Screw Vis 12 1 21271 Serial number label Etiquette de numéro de série 13 1 24099 Back cover assy 5600/4600 Couvercle arrière 5600/4600 14 1 26885 Screw Vis 15 2 11384 Motor screw Vis du moteur 16* 1 18824-1 Motor 230V 50Hz 1/30 RPM Moteur 230V, 50Hz 1/30 t/min 17 1 23341 Motor mounting plate Plaque de montage moteur 18 1 13164 Drive gear Roue d entraînement 19 1 13017 Idler gear Pignon 20 1 13312 Idler shaft spring Ressort 21 1 13018 Idler shaft Pignon 22 2 13300 Ball 1/4 Bille 23 2 14457 Spring detent Ressort 24 1 28202 Motor pin Goupille moteur 25 1 13162-02 Black drive housing Boîtier noir 26 1 26970 Tape stripe 5600 Eco Std Bande décorative 27 1 28189 Front label 5600 Eco with lamps Label 5600 Eco avec lampes 28 1 24377 Red lamp 230V Lampe rouge 230V 29 1 24378 Green lamp 230V Lampe verte 230V 30 1 24750 Label control knob Etiquette bouton 31 1 15151 Screw Vis 32 1 14177 Control knob Bouton 33 1 26963 Valve dial position picto 5600/4600 Cadran de position de vanne 34 1 13009-21 Printed 24 hours gear Roue 24 heures 35 1 13802 Cycle actuator gear Roue de déclenchement 36 1 24119 Program wheel assy 8 m 3 Roue de programmation assemblée 8m 3-1 24120 Program wheel assy 40 m 3 Roue de programmation assemblée 40 m 3 37 1 14252 Out board bearing cap Chapeau de palier * - 18824-1 P/N 26775 Timer Motor assy 230V/50Hz 1/30 RPM replacement kit - 18825 P/N 26776 Timer Motor assy 230V/50Hz 1/15 RPM replacement kit 51 4600 & 5600
7 - CORPS DE VANNE / VALVE BODY / VENTILKÖRPER / CUERPO DE LA VÁLVULA / CORPO DELLA VALVOLA / LICHAAM VAN DE KLEP Corps 4600 Valve body 4600 Ventilkörper 4600 Cuerpo 4600 Corpo 4600 Lichaam 4600 ITEM QTY P/N DESCRIPTION DESIGNATION 1 3 12112 Screw Vis 2 1 13546 End plug retainer Plaque de retenue 3 1 24116 Piston assembly standard Piston standard assemblé - 1 24117 Piston LWU assembly Piston LWU assemblé - 1 18089 Piton Fast Regen assembly Piston régénération rapide assemblé 4 1 24115 Seal & spacer kit Kit joints & entretoises 5 1 24509-01 New proportional mixing Mitigeur proportionnel assemblé 6 1 28405-20 Valve body 5600 with mixing machining Corps de vanne 5600 avec usinage du mitigeur 7 1 13304-01 O ring Joint torique 8 1 13030 O ring retainer Bague de maintien 9 1 12281-01 O ring top of tank 5600 valve Joint torique embase pour vanne 5600 9a 1 10381-01 O ring top of tank 4600 valve Joint torique embase pour vanne 4600 10 1 24118 Injector assembly 1600 for 5600 Injecteur assemblé - 1 26788 Injector assembly 4600 Injecteur assemblé 4600 11 1 13497 Air disperser Casseur de flux 12 1 13361 Stand off (only 4600) Entretoise (seulement pour 4600) 13 1 14066-20 Valve body 4600, brass Corps de vanne 4600 bronze Ensemble de pièces spécifiques à la vanne 4600 version eau chaude Specific part assembly for the 4600 Hot water version Spezifische Teile zu Ventil 4600 in Heisswasser Ausführung Ejemplo de piezas específicas de la válvula 4600 versión agua caliente Insieme dei pezzi specifici della valvola 4600 versione acqua calda Geheel van onderdelen specifiek voor de klep 4600 versie warm water ITEM QTY P/N DESCRIPTION DESIGNATION 4 1 26944 Seal & spacer kit for hot water Kit joints & entretoises pour eau chaude 5 1 24509-02 New proportional mixing hot water Mitigeur proportionnel pour eau chaude 10 1 26790 Injector assembly for hot water Injecteur assemblé pour eau chaude 52 4600 & 5600
8 - COMPTEURS & ACCESSOIRES / METERS & ACCESSORIES / WASSERZÄHLER & ZUBEHÖRE / CONTADOR & ACCESORIOS / CONTATORE & ACCESSORI / WATERMETER EN TOEBEHOREN ITEM QTY P/N DESCRIPTION DESIGNATION 1 4 12473 Screw Vis 2 1 14038 Meter cover assembly 8m 3 Couvercle compteur assemblé 8m 3 2A 1 13847 O ring Joint torique 3 1 13509 Impeller Turbine 4 1 24102 Meter body with o ring Corps de compteur avec joints toriques 4A 4 13305-01 O ring Joint torique 5 1 15150 Meter cover assembly 40m 3 Couvercle compteur assemblé 40m 3 Montage selon version chronométrique ou volumétrique Assembly according to timeclock or metered version Montage jenach zeit- oder mengengesteuerten Version Montaje según versión cronométrica o volumétrica Montaggio secondo la versione cronometrica o volumetrica Montage volgens chronometrische of volumetrische versie ITEM QTY P/N DESCRIPTION DESIGNATION 1 1 Valve body Corps de vanne 2 1 24107 Meter assembly only in volumetric Compteur assemblé seulement en volumétrique 3 2 13709 Coupling adapter only in chronometric Coupleur seulement en chronométrique 4 1 18706-10 Plastic yoke adapter 1" male Adaptateur plastique fileté 1" mâle - 1 18706-12 Plastic yoke adapter 3/4" male Adaptateur plastique fileté 3/4" mâle 5 1 13398-10 Brass yoke adapter 1" female Adaptateur bronze 1" femelle - 1 24689 Brass yoke adapter 3/4" male Adaptateur bronze 3/4" mâle 6 1 24105-10 Bypass assembly 1" female Vanne bypass en 1" femelle 53 4600 & 5600
9 - ENCOMBREMENTS / DIMENSIONS / MAßSKIZZE / DIMENSIONES / INGOMBRO / DIMENSIES 4600 5600 54 4600 & 5600
Résultats des tests sur demande Performances results available upon request Ergebnis der Testversuche auf Anfrage erhältlich Resultado de los test bajo demanda Risultati dei testi su richiesta Testresultaten op aanvraag 55 4600 & 5600
Model 5600SXT Downflow Service Manual IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference
Control Valve Assembly Page 24
Control Valve Assembly Item No. Quantity Part No. Description 1...2-4... 13255...Adapter Clip (Clock or Meter) 2...5... 13242...Seal...5... 40628...Seal, 559PE 3...1... 61400-12...Valve Body Assembly, 1 Dist....1... 61400-11...Valve Body Assembly, 3/4 Dist. 4...1... 13304...O-ring, Distributor Tube, 1...1... 10244...O-ring, Distributor Tube, 13/16 5...1... 12281...O-ring, Top of Tank 7...4... 14241...Spacer 8...1... 17218...Piston, 56SXT/6700, D/F 9...1... 10696...Piston Pin 10...1... 14469...Rod, Piston, 56SXT/6700 11...1... 14309...Retainer, Piston Rod 12...1... 13243-40...Plug, End, 56SXT/6700, Green 13...1... 13446-20...End Plug Assembly Low Water, Gray 14...2... 13315...Screw, Injector Mounting 15...2... 19228-01...Adapter Assy, Coupling, 5600, w/o-ring 16*...4... 13305...O-ring, Adapter Coupling 17*...2-4... 13314...Screw, Adapter Coupling (Clock or Meter) 18...1... 12638...O-ring, Drain 19...2... 13301...O-ring, Injector 20...2... 13302...O-ring, Brine Spacer 21...1... 13303...O-ring, Injector Cover 22...1... 13163...Injector Body 23...1... 10913-X...Injector Nozzle, specify size 24...1... 10914-X...Injector Throat, specify size 25...1... 10227...Injector Screen 26...1... 13166...Injector Cover 27...1... 13172...Brine Valve Stem 28...1... 12626...Brine Valve Seat 29...1... 13165...Brine Valve Cap 30...1... 13167...Brine Valve Spacer 31...1... 12550...Quad Ring 32...1... 11973...Spring, Brine Valve 33...1... 16098...Washer, Brine Valve 34...1... 11981-01...Retaining Ring 35...1... 10329...BLFC Fitting Nut 36...1... 10330...BLFC Ferrule 37...1... 10332...BLFC Tube Insert 38...1... 12094...BLFC Button,.25 gpm...1... 12095...BLFC Button,.50 gpm...1... 12097...BLFC Button, 1.0 gpm 39...1... 12977...O-ring, BLFC 40...1... 13245...BLFC Button Retainer 41...1... 13244...BLFC Fitting, 3/8 42...1...DLFC Button, specify size 43...1... 13173-01...Retainer, DLFC, Button, w/o-ring 44...1... 12767...Screen, Brine Line 46...1... 13497...Air Disperser 47...1... 13546...End Plug Retainer 48...3... 12112...Screw 49...1... 13363...Washer 50...1... 13296...Screw 51...1... 13398...Yoke, Brass, 1 NPT...1... 13708...Yoke, Brass, 3/4 NPT...1... 18706...Yoke, Plastic, 1 NPT...1... 18706-02...Yoke, Plastic 3/4 NPT...1... 19275...Yoke, Angle 90 deg, 3/4, NPT...1... 19275-45...Yoke, Angle 90 deg, 3/4 Sweat...1... 19620-01...Yoke Assy, 3/4, R/Angle, 90 deg w/o-rings, Clips, & Screws...1... 40636...Yoke, 1-1/4 NPT...1... 40636-49...Yoke, 1-1/4 Sweat 52...1... 13308...Drain Hose Barb 53...1... 13918...BLFC, Plug 54...1... 13857...Brine Valve, Plug Not Shown:...1... 15348...O-ring, DLFC * not used with meter controls used in backwash filter For Service Assembly Numbers, See the Back of this Manual Page 25
Valve Powerhead Assembly 2 1 4 5 6 7 18 8 9 17 11 12 14 15 3 13 16 10 19 8 1 23 24 25 20 21 22 26A 27 26B 61501-56SE REVA Page 26
Valve Powerhead Assembly Item No. Quantity Part No. Description 1...1...14448-100...Drive Housing Assy, with Pin, 56SXT 2...2...12473...Screw, Hex Wsh 10-24 x 5/8 3...1...19474...Harness, Power, 56SXT, Elect 4...1...13299...Washer, Spring, 3/8 5...1...13017...Gear, Idler 6...1...23045...Gear, Drive, 6700 7...1...13175...Plate, Motor Mounting 8...4...13296...Screw, Hex Wsh, 6-20 x 1/2 9...1...16944...Motor, Drive, 24V 60 Hz 2 rpm 10...2...11384...Screw, Phil, 6-32 x 1/4 Zinc 11...1...18722...Cam, Brine Valve, 56SXT/6700 Blk 12...1...12037...Washer, Plain, #10 18-8 Stainless Steel 13...1...40214...Screw, Hex Wsh, #6-20 x 3/4 14...2...19080...Spring, Compression, 6700 15...2...13300...Ball, 1/4 Stainless Steel 16...1...25005-10...Gear, Main Drive, SXT 17...1...13547...Strain Relief, Flat Cord 18...1...19674...Transformer, 24V, 9.6VA, Residential Valves...41475...Transformer, 24V, 9.6VA, European 19...1...40338...Cover, Back Drive Housing 20...1...19079...Washer, Friction 21...1...17438...Cam, 56SXT/6700, Downflow...40609...Cam, Double Backwash, Downflow 22...1...15151...Screw, Flat Hd St, 6-20 x 3/4 23...2...10218...Switch, Micro 24...1...10302...Insulator, Limit Switch 25...2...17876...Screw, Phil, Pan, 4-40 x 1-1/8 26A...1...61672-0201...Front Panel Assy, 56SXT, Square, Black 26B...1...61673-0201...Front Panel Assy, 56SXT, Curved, Black 27...2...13898...Screw, Flat Hd, Phil Steel Not Shown:...4...40422...Wire, Nut, Beige For Service Assembly Numbers, See the Back of this Manual Page 27
3/4 Turbine Meter Assembly Item No. Quantity Part No. Description 1... 2... 13314...Screw, Hex Washer, 8-18 x 5/8 2... 2... 19569...Clip, Flow Meter 3... 1... 19797...Meter Body Assembly, 3/4 Turbine 4... 4... 13305...O-ring, 119 5... 1... 19791-01...Harness Assembly, Flow Meter 6... 1... 14613...Flow Straightener (not shown) Page 28 For Service Assembly Numbers, See the Back of this Manual
Bypass Valve Assembly (Plastic) Item No. Quantity Part No. Description 1... 2... 13305...O-ring, -119 2... 2... 13255...Clip, Mounting 3... 2... 13314...Screw, Hex Washer Head, 8-18 x 5/8 4A... 1... 18706...Yoke, Plastic, 1 NPT... 18706-02...Yoke, Plastic, 3/4 NPT 4B... 1... 13708...Yoke, Brass, 3/4 NPT... 13708NP...Yoke, 3/4 NPT Nickel Plated... 13398...Yoke, Brass, 1 NPT... 13398NP...Yoke, 1 NPT Nickel Plated... 40636...Yoke, 1-1/4 NPT... 40636-49...Yoke, 1-1/4 Sweat For Service Assembly Numbers, See the Back of this Manual Page 29
Bypass Valve Assembly (Metal) Item No. Quantity Part No. Description 1... 1... 17290...Bypass Valve Body, 3/4... 1... 17290NP...Bypass Valve Body, 3/4 Nickel Plated... 1... 13399...Bypass Valve Body, 1... 1... 13399NP...Bypass Valve Body, 1, Nickel Plated 2... 1... 11726...Seal, Bypass 3... 1... 11972...Plug, Bypass 4... 1... 11978...Side Cover 5... 1... 13604-01...Label 6... 8... 15727...Screw 7... 1... 11986...Side Cover 8... 1... 11979...Lever, Bypass 9... 1... 11989...Screw, Hex Head, 1/4-14 Page 30 For Service Assembly Numbers, See the Back of this Manual
2300 Safety Brine Valve Item No. Quantity Part No. Description 1... 1... 11942...Brine Valve Body 1/4 NPT 2... 1... 10138...Ball, 3/8 3... 1... 11566...Bull Stop 4... 1... 10328...Elbow, 1/4 x 1/4 T 5... 2... 10332...Insert, 3/8 6... 2... 10330...Sleeve, 3/8 7... 2... 10329...Tube Nut, 3/8 8... 1... 10186...Nut, Hex, 10-32, Nylon 9... 1... 60002...#500 Air Check 10... 1... 10149...Float Rod, 30 11... 1... 10700...Float Assembly, White 12... 4... 10150...Grommet For Service Assembly Numbers, See the Back of this Manual Page 31
2310 Safety Brine Valve Item No. Quantity Part No. Description 1... 1... 19645...Safety Brine Valve Body 2... 1... 19803...Safety Brine Valve Arm Assembly 3... 1... 19804...Stud, 10-24 4... 1... 19805...Nut, 10-24 5... 1... 19652-01...Poppet and Seal 6... 1... 19649...Flow Dispenser 7... 1... 11183...O-ring, 017 8... 1... 19647...Elbow, Safety Brine Valve 9... 2... 19625...Nut Assembly, 3/8 10... 1... 18312...Retaining Clip 11... 1... 60014...Safety BrineValve, 2310 (includes items 1-10) 12... 2... 10150...Grommet (included with item 13) 13... 1... 60068-30...Float Assembly, 2310, w/30 Rod 14... 1... 60002-34...Air Check, #500, 34 long Page 32 For Service Assembly Numbers, See the Back of this Manual
Wiring Diagram Page 40
Model 5600SXT Upflow Service Manual IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference
Control Valve Assembly 61500-6600-6700_UF_REVB Page 24
Control Valve Assembly Item No. Quantity Part No. Description 1...1...19707-30... Valve Body, 5600 Upflow, Bayonet 2...1...13255... Clip, Mounting 3...5...13242... Seal, 5600 4...1...13304... O-ring, -121 5...1...12281... O-ring, -338 6...4...14241... Spacer, 5600 7...1...14309... Retainer, Piston Rod 8...1...13030... Retainer, Dist Tube, O-ring 9...3...12112... Screw, Hex Hd Mach, 10-24 x 1/2 10...1...13302... O-ring, -014 11...1...10913-XX... Nozzle, Injector (specify size) 12...1...10914-XX... Throat, Injector (specify size) 13...1...11973... Spring, Brine Valve 14...1...11981-01... Ring, Retaining 15...1...12088... Washer, Flow 2.4 gpm 16...1...12550... Quad Ring, -009 17...1...12626... Seat, Brine Valve 18...1...12638... O-ring, -013, Injector 19...1...12977... O-ring, -015 20...1...13163... Body, Injector 21...1...13165... Cap, Brine Valve 22...1...13167... Spacer, Brine Valve 23...1...13172... Brine Valve Stem 24...1...13173-01... Retainer, DLFC Button, w/o-ring 25...1...13244... Adapter, BLFC 26...1...13245... Retainer, BLFC 27...2...13301... O-ring, -011, Injector 28...1...13303... O-ring, -021 29...1...13497... Disperser, Air, 5600 30...1...15348... O-ring, -563 31...1...16098... Washer, Nylon Brine 32...1...13302-01... O-ring, -014, 560CD 33...1...13296... Screw, Hex Wsh, 6-20 x 1/2 34...2...13314... Screw, Slot Ind Hex, 8-18 x.60 35...1...13363... Washer, Plain,.145 ID Stainless Steel 36...1...13546... Retainer, End Plug 37...2...19228... Adapter Assy, Coupling, 5600 w/o-ring 38...4...13305... O-ring, -119 39...1...14067... Adapter, Upflow Brine 40...1...15449... Body, Regulator 41...1...14851... Cap, Regulator 42...1...17307... Washer, Flow,.125 gpm 43...2...15607... Screw, Hex Hd Mach, 10-24 x 1 3/8 44...1...15548... Screen, Pressure Regulator 45...1...23391... Seat, Regulator Spring 46...1...23393... Poppet, Regulator 47...1...14850... Spring, Compression 48...1...14846... Washer, Pressure Regulator 49...1...14847... Diaphragm, Regulator 50...1...14848... Ring, Slip, Regulator, Stainless Steel 51...1...24602... Link, Piston Rod 52...1...15558... Rod, Piston, Upflow Not Shown: 1...12638... O-ring, -013, Injector 1...12626... Seat, Brine Valve 1...14613... Flow Straightener 1...14846... Washer, Pressure Regulator 1...14847... Diaphragm, Regulator 1...14848... Ring, Slip, Regulator Stainless Steel 1...14850... Spring, Compresssion 1...14851... Cap, Regulator 1...15449... Body, Regulator 1...23391... Seat, Regulator Spring 1...23393... Poppet, Regulator 1...15548... Screen, Pressure Regulator 2...15607... Screw, Hex Hd Mach, 10-24 x 1-3/8 For Service Assembly Numbers, See the Back of this Manual Page 25
Valve Powerhead Assembly 2 1 4 5 6 7 18 8 9 17 11 12 14 15 3 13 16 10 19 8 1 23 24 25 20 21 22 26A 27 26B 61501-56SE_REVA Page 26
Valve Powerhead Assembly Item No. Quantity Part No. Description 1...1...14448-100...Drive Housing Assy, with Pin, 56SXT 2...2...12473...Screw, Hex Wsh 10-24 x 5/8 3...1...19474...Harness, Power, 56SXT, Elect 4...1...13299...Washer, Spring, 3/8 5...1...13017...Gear, Idler 6...1...23045...Gear, Drive, 56SE/6700 7...1...13175...Plate, Motor Mounting 8...4...13296...Screw, Hex Wsh, 6-20 x 1/2 9...1...16944...Motor, Drive, 24V 60 Hz 2 rpm 10...2...11384...Screw, Phil, 6-32 x 1/4 Zinc 11...1...18722...Cam, Brine Valve, 6700 Blk 12...1...12037...Washer, Plain, #10 18-8 Stainless Steel 13...1...40214...Screw, Hex Wsh, #6-20 x 3/4 14...2...19080...Spring, Compression, 6700 15...2...13300...Ball, 1/4 Stainless Steel 16...1...25005-10...Gear, Main Drive, SXT 17...1...13547...Strain Relief, Flat Cord 18...1...19674...Transformer, 24V, 9.6VA, Residential Valves...41475...Transformer, 24V, 9.6VA, European 19...1...40338...Cover, Back Drive Housing 20...1...19079...Washer, Friction 21...1...24598...Cam, Cycle, U/F, Yellow...17885...Cam, Brining, U/F, Red 22...1...15151...Screw, Flat Hd St, 6-20 x 3/4 23...2...10218...Switch, Micro 24...1...10302...Insulator, Limit Switch 25...2...17876...Screw, Phil, Pan, 4-40 x 1 1/8 26A...1...61672-0201...Front Panel Assy, 56SXT, Square 26B...1...61673-0201...Front Panel Assy, 56SXT, Curved 27...2...13898...Screw, Flat Hd, Phil Steel Not Shown:...4...40422...Wire, Nut, Beige For Service Assembly Numbers, See the Back of this Manual Page 27
3/4 Turbine Meter Assembly Item No. Quantity Part No. Description 1... 2... 13314...Screw, Hex Washer, 8-18 x 5/8 2... 2... 19569...Clip, Flow Meter 3... 1... 19797...Meter Body Assembly, 3/4 Turbine 4... 4... 13305...O-ring, 119 5... 1... 19791-01...Harness Assembly, Flow Meter 6... 1... 14613...Flow Straightener (not shown) Page 28 For Service Assembly Numbers, See the Back of this Manual
Bypass Valve Assembly & Yokes (Plastic) Item No. Quantity Part No. Description 1... 2... 13305...O-ring, -119 2... 2... 13255...Clip, Mounting 3... 2... 13314...Screw, Hex Washer Head, 8-18 x 5/8 4A... 1... 18706...Yoke, Plastic, 1 NPT... 18706-02...Yoke, Plastic, 3/4 NPT 4B... 1... 13708...Yoke, Brass, 3/4 NPT... 13708NP...Yoke, 3/4 NPT Nickel Plated... 13398...Yoke, Brass, 1 NPT... 13398NP...Yoke, 1 NPT Nickel Plated... 40636...Yoke, 1 1/4 NPT... 40636-49...Yoke, 1 1/4 Sweat For Service Assembly Numbers, See the Back of this Manual Page 29
Bypass Valve Assembly (Metal) Item No. Quantity Part No. Description 1... 1... 17290...Bypass Valve Body, 3/4... 1... 17290NP...Bypass Valve Body, 3/4 Nickel Plated... 1... 13399...Bypass Valve Body, 1... 1... 13399NP...Bypass Valve Body, 1, Nickel Plated 2... 1... 11726...Seal, Bypass 3... 1... 11972...Plug, Bypass 4... 1... 11978...Side Cover 5... 1... 13604-01...Label 6... 8... 15727...Screw 7... 1... 11986...Side Cover 8... 1... 11979...Lever, Bypass 9... 1... 11989...Screw, Hex Head, 1/4-14 Page 30 For Service Assembly Numbers, See the Back of this Manual
2300 Safety Brine Valve Item No. Quantity Part No. Description 1... 1... 11942...Brine Valve Vody 1/4 NPT 2... 1... 10138...Ball, 3/8 3... 1... 11566...Bull Stop 4... 1... 10328...Elbow, 1/4 x 1/4 T 5... 2... 10332...Insert, 3/8 6... 2... 10330...Sleeve, 3/8 7... 2... 10329...Tube Nut, 3/8 8... 1... 10186...Nut, Hex, 10-32, nylon 9... 1... 60002...#500 Air Check 10... 1... 10149...Float Rod, 30 11... 1... 10700...Float Assembly, White 12... 4... 10150...Grommet For Service Assembly Numbers, See the Back of this Manual Page 31
2310 Safety Brine Valve Item No. Quantity Part No. Description 1... 1... 19645...Safety Brine Valve Body 2... 1... 19803...Safety Brine Valve Arm Assembly 3... 1... 19804...Stud, 10-24 4... 1... 19805...Nut, 10-24 5... 1... 19652-01...Poppet and Seal 6... 1... 19649...Flow Dispenser 7... 1... 11183...O-ring, 017 8... 1... 19647...Elbow, Safety Brine Valve 9... 2... 19625...Nut Assembly, 3/8 10... 1... 18312...Retaining Clip 11... 1... 60014...Safety Brine Valve, 2310 (includes items 1-10) 12... 2... 10150...Grommet (included with item 13) 13... 1... 60068-30...Float Assembly, 2310, w/30 Rod 14... 1... 60002-34...Air Check, #500, 34 long Page 32 For Service Assembly Numbers, See the Back of this Manual
Wiring Diagram Page 46
MODEL 6600 Downflow Brining Service Manual IMPORTANT: Fill in pertinent information on page 2 for future reference.
MODEL 6600 Downflow Valve Wiring Diagram Page 13 Printed in U.S.A.
MODEL 6600 Downflow Valve Powerhead (See Opposite Page For Parts List) 28 23 24 25 21 22 29 27 2 1 26 4 6 7 5 3 9 10 17 16 32 19 8 11 12 13 14 18 20 Page 14 Printed in U.S.A.
MODEL 6600 Downflow Valve Powerhead Parts List Item No. Quantity Part No. Description 1........... 1........... 26001-02............. Drive Housing, Black 2........... 2........... 12473............... Screw, Drive Mount 3........... 1........... 19118............... Wire Harness, Power 4........... 1........... 13299............... Spring Washer 5........... 1........... 13017............... Idler Gear 6........... 2........... 19080............... Spring, Detent 7........... 2........... 13300............... Ball, Detent 8........... 1........... 25005............... Main Drive Gear & Shaft (Downflow Brining - Black) 9........... 1........... 23045............... Drive Gear 10........... 1........... 13175............... Motor Mounting Plate 11........... 1........... 16944............... Drive Motor 2RPM 24V 50/60Hz 12........... 3........... 11384............... Screw, Motor 13........... 1........... 13229............... Back Plate 14........... 4........... 13296............... Screw, Component 16........... 1........... 12037............... Washer 17........... 1........... 18722............... Cam, Brine Valve B/W 1st. 18........... 1........... 19674............... Transformer, 24V 9.6VA (U.S. 120V) 1........... 25651............... Transformer, 24V 9.6VA (European 230V) 19........... 1........... 13547............... Strain Relief 20........... 1................................ 9V Alkaline Battery (Not Included) 21........... 1........... 19079............... Washer, Friction 22........... 1........... 17438............... Cycle Cam (Downflow Brining - Black) B/W 1st. 23........... 1........... 10302............... Insulator 24........... 2........... 17876............... Screw, Microswitch 25........... 1........... 60751-xx............. Front Panel Assembly (Specify Color/Voltage) 26........... 2........... 13898............... Screw, Front Panel 27........... 1........... 19119-01............. Wire Harness, Home & Step Switch 28........... 2........... 10218............... Microswitch 29........... 1........... 15151............... Screw, Cycle Cam 30........... 4........... 12681............... Wire Nut, Beige (Not Shown) 31........... 1........... 19602............... Insulator, Circuit Board (Not Shown) 32........... 1........... 40214............... Screw Printed in U.S.A. Page 15
MODEL 6600 Downflow Control Valve Assembly - Downflow Brining (See Opposite Page For Parts List) 48 47 10 49 50 12 11 9 8 2 7 34 33 32 2 29 20 30 20 31 27 28 46 3 16 15 1 17 22 24 23 21 26 19 18 42 43 45 39 25 40 38 41 44 14 37 36 52 35 4 5 16 51A 51B Page 16 Printed in U.S.A.
MODEL 6600 Downflow Control Valve Assembly - Downflow Brining Parts List Item No. Quantity Part No. Description *1............ 2............. 13255.................. Adapter Clip 2............ 5............. 13242.................. Seal 3............ 1............. 14449.................. Valve Body Assembly - 1 Dist. 1............. 14450.................. Valve Body Assembly - 13/16 Dist. 4............ 1............. 13304.................. O-Ring - Distributor Tube - 1 1............. 10244.................. O-Ring - Distributor Tube - 13/16 5............ 1............. 12281.................. O-Ring - Top of Tank 7............ 4............. 14241.................. Spacer 8............ 1............. 17218.................. Piston (Used with Black Cycle Cam) 9............ 2............. 14309.................. Piston Rod Retainer............ 2............. 16590.................. Piston Rod Retainer, HW (Hot Water) 10............ 1............. 13001-04............... Piston Rod Assembly 11............ 1............. 14919.................. Piston Rod 12............ 1............. 13446-40............... End Plug Assembly - Green 14............ 2............. 13315.................. Screw - Injector Mounting *15............ 2............. 19228.................. Adapter Coupling *16............ 4............. 13305.................. O-Ring - Adapter Coupling *17............ 2............. 13314.................. Screw - Adapter Coupling 18............ 1............. 12638.................. O-Ring - Drain 19............ 2............. 13301.................. O-Ring - Injector 20............ 2............. 13302.................. O-Ring - Brine Spacer 21............ 1............. 13303.................. O-Ring - Injector Cover 22............ 1............. 13163.................. Injector Body 23............ 1............. 10913.................. Injector Nozzle - Specify Size 24............ 1............. 10914.................. Injector Throat - Specify Size 25............ 1............. 10227.................. Injector Screen 26............ 1............. 13166.................. Injector Cover 27............ 1............. 13172.................. Brine Valve Stem 28............ 1............. 12626.................. Brine Valve Seat 29............ 1............. 13165.................. Brine Valve Cap 30............ 1............. 13167.................. Brine Valve Spacer 31............ 1............. 12550.................. Quad Ring 32............ 1............. 11973.................. Spring - Brine Valve 33............ 1............. 16098.................. Washer - Brine Valve 34............ 1............. 11981-01............... Retaining Ring 35............ 1............. 10329.................. B.L.F.C. Fitting Nut 3/8 36............ 1............. 10330.................. B.L.F.C. Ferrule 3/8 37............ 1............. 10332.................. B.L.F.C. Tube Insert 3/8 38............ 1..................................... B.L.F.C. Button - Specify Size 39............ 1............. 12977.................. O-Ring - B.L.F.C. 40............ 1............. 13245.................. B.L.F.C. Button Retainer 41............ 1............. 13244.................. B.L.F.C. Fitting 42............ 1..................................... D.L.F.C. Button - Specify Size 43............ 1............. 13173.................. D.L.F.C. Button Retainer 44............ 1............. 12767.................. Screen - Brine Line 45............ 1............. 15348.................. O-Ring - D.L.F.C. 46............ 1............. 13497.................. Air Disperser 47............ 1............. 13546.................. End Plug Retainer 48............ 3............. 12112.................. Screw 49............ 1............. 13363.................. Washer 50............ 1............. 13296.................. Screw 51A............ 1............. 13398.................. Yoke, Brass, 1 NPT 1............. 13708.................. Yoke, Brass, 3/4 NPT 51B............ 1............. 18706.................. Yoke, Plastic, 1 NPT 1............. 13706-02............... Yoke, Plastic, 3/4 NPT 52............ 1............. 13308.................. Drain Hose Barb * Not used with meter controls. Page 17 Printed in U.S.A.
MODEL 6600 Downflow Meter Assembly 11 10 5 4 3 9 2 1 8 7 6 Item No. Quantity Part No. Description 1........... 1............ 13821................ Meter Body 2........... 1............ 13509................ Impeller 3........... 1............ 13847................ O-Ring, -137 4........... 1............ 14716................ Meter Cap Assembly, Electronic 5........... 4............ 12473................ Screw, Hex Washer, 10-24 x 5/8 6........... 4............ 13305................ O-Ring, -119 7........... 4............ 13255................ Clip, Mounting 8........... 4............ 13314................ Screw, Hex Washer Head, 8-18 x 5/8 9........... 1............ 14613................ Flow Straightener 10........... 1............ 19121-01............. Harness Assembly, Flow Meter 11........... 1............ 17798................ Screw Page 18 Printed in U.S.A.
MODEL 6600 Downflow By-Pass Valve Assembly, Brass 9 8 6 5 4 3 1 2 7 6 Item No. Quantity Part No. Description 1........... 1........... 17290............... By-Pass Valve Body, 3/4 1........... 17290NP............. By-Pass Valve Body, 3/4 Nickel Plate 1........... 13399............... By-Pass Valve Body, 1 1........... 13399NP............. By-Pass Valve Body, 1, Nickel Plate 2........... 1........... 11726............... Seal, By-Pass 3........... 1........... 11972............... Plug, By-Pass 4........... 1........... 11978............... Side Cover 5........... 1........... 13604-01............. Label 6........... 8........... 15727............... Screw 7........... 1........... 11986............... Side Cover 8........... 1........... 11979............... Lever, By-Pass 9........... 1........... 11989............... Screw, Hex Head, 1/4-14 Page 19 Printed in U.S.A.
MODEL 6600 Downflow By-Pass Valve Assembly, Plastic 5A 8 5B 6 7 1 2 3 4 11 10 9 12A 12B Page 20 Item No. Quantity Part No. Description 1............ 1............. 19723..................By-Pass Valve Body, Plastic 2............ 1............. 11183..................O-Ring, -015 3............ 1............. 19724..................Cap, By-Pass 4............ 2............. 17512..................Screw, Hex Washer Head, #6-24 x 3 5A............ 1............. 17820..................Plug, By-Pass, Inlet 5B............ 1............. 17820-01................Plug, By-Pass, Outlet (White) 6............ 4............. 18661..................O-Ring, -218 7............ 2............. 18662..................Retaining Ring 8............ 2............. 18660..................O-Ring 9............ 2............. 13305..................O-Ring, -119 10............ 2............. 13255..................Clip, Mounting 11............ 2............. 13314..................Screw, Hex Washer Head, 8-18 x 5/8 12A............ 1............. 18706..................Yoke, Plastic, 1" NPT 1............. 18706-02................Yoke, Plastic, 3/4" NPT 12B............ 1............. 13708..................Yoke, Brass, 3/4" NPT 1............. 13708NP................Yoke, 3/4" NPT Nickel Plated 1............. 13398..................Yoke, Brass, 1" NPT 1............. 13398NP................Yoke, 1" NPT Nickel Plated Printed in U.S.A.
MODEL 6600 Downflow 2300 Safety Brine Valve 7 6 12 10 5 4 3 2 1 8 5 6 12 7 9 11 Item No. Quantity Part No. Description 1........... 1........... 60027-00............. 2300 Safety Brine Valve Body 2........... 1........... 10138............... Ball, 3/8 3........... 1........... 11566............... Bull Stop 4........... 1........... 10328............... Elbow, 1/4 x 1/4 T 5........... 2........... 10332............... Insert, 3/8 6........... 2........... 10330............... Sleeve, 3/8 7........... 2........... 10329............... Tube Nut, 3/8 8........... 1........... 10186............... Nut, Hex, 10-32, Nylon 9........... 1........... 60002............... #500 Air Check 10........... 1........... 10149............... Float Rod, 30 11........... 1........... 10700............... Float Assembly, Blue/White 12........... 4........... 10150............... Grommet Page 21 Printed in U.S.A.
MODEL 6600 Downflow 2310 Safety Brine Valve (See Opposite Page For Parts List) Page 22 Printed in U.S.A.
MODEL 6600 Downflow 2310 Safety Brine Valve Parts List Item No. Quantity Part No. Description 1........... 1........... 19645............... Safety Brine Valve Body 2........... 1........... 19803............... Safety Brine Valve Arm Assembly 3........... 1........... 19804............... Stud, 10-24 4........... 1........... 19805............... Nut, 10-24 5........... 1........... 19652-01............. Poppet & Seal 6........... 1........... 19649............... Flow Dispenser 7........... 1........... 11183............... O-Ring, -017 8........... 1........... 19647............... Elbow, Safety Brine Valve 9........... 2........... 19625............... Nut Assembly, 3/8 10........... 1........... 18312............... Retaining Clip 11........... 1........... 60014............... Safety Brine Valve, 2310 (includes items 1-10) 12........... 2........... 10150............... Grommet (included with item 13) 13........... 1........... 60068............... Float Assembly, 2310 14........... 1........... 60002............... 500 Air Check Assembly Printed in U.S.A. Page 23
6700XTR Downflow Service Manual IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference
6700XTR Powerhead Assembly 61501-6700_REVC Page 20
6700XTR Powerhead Assembly Item No. Quantity Part No. Description 1...1...15494-04...Drive Panel Assy, 6700 2...1...17844...Bracket, Support, 6700 3...1...13299...Washer, Spring, 3/8 4...1...13017...Gear, Idler 5...1...23045...Gear, Drive, 6700 6...1...13175...Plate, Motor Mounting 7...2...19080...Spring, Compression, 6700 8...2...13300...Ball, 1/4 SS 9...2...13296...Screw, Hex Wsh, 6-20 x 1/2 10...1...25005-10...Gear, Main Drive, ET, SE 11...1...18722...Cam, Brine Valve, 6600/6700, Blk...1...19025...Cam, Brine Valve, Variable 12...1...12037...Washer, Plain, #10 13...1...40214...Screw, Hex Wsh, 6-20 x 3/4 14...2...18754...Pin, 6700 15...1...19079...Washer, Friction 16...1...17438...Cam, 6600, Downflow...1...40609...Cam, Double Backwash, D/F 17...1...15151...Screw, Flat Head St, 6-20 x 3/4 18...2...10218...Switch, Micro 19...1...10302...Insulator, Limit Switch 20...2...17876...Screw, Phil Pan, 4-40 x 1 1/8 21...1...17841-XXX...Cover, Bottom, 6700 22...1...13547...Strain Relief, Flat Cord 23...1...16944...Motor Drive, 24V, 60 Hz, 2RPM 24...3...11384...Screw, Phil, 6-32 x 1/4 25...4...17798...Screw, Slot Hex Hd 26...2...12473...Screw, Hex Wsh, 10-24 x 5/8 27...1...17845...Pin, Hinge, 6700 28...1...18679...Cap, Tapered, Black 29...1...17842-XX...Cover, Top 6700 30...1...18615...Seal, Neoprene,.125 31...1...19674...Transformer, 24V, 9.6VA, Residential Valves...1...41475...Transformer, 24V, 9.6VA, European 32...1...42115...Harness Assy, 5066/6600/6700 33...1...42274...Timer Assy, 6700XTR Page 21
Control Valve Assembly 61500-6600-6700_DF_REVB Page 22
Control Valve Assembly Item No. Quantity Part No. Description 1...1...19700-10...Valve Body, 5600, Downflow 2...2...13255...Clip, Mounting 3...5...13242...Seal, 5600 4...1...13304...O-ring, -121 5...1...12281...O-ring, -338 6...4...14241...Spacer, 5600 7...1...17218...Piston, 6600, Downflow 8...1...14309...Retainer, Piston Rod 9...1...14469...Rod, Piston 10...1...13243-40...Plug, End, 6600, Green 11...1...10209-01...Quad Ring, -010, 560CD 12...1...13008...Retainer, End Plug Seal 13...1...13306...Pin, Roll, 3/32 x 1/4 14...1...13003...Link, Piston Rod, 5600 15...1...13030...Retainer, Dist Tube O-ring 16...3...12112...Screw, Hex Hd Mach, 10-24 x 1/2 17...1...13302...O-ring, -014 18...1...10227...Screen, Injector 19...1...10913-XX...Nozzle, Injector 20...1...10914-XX...Throat, Injector 21...1...11973...Spring, Brine Valve 22...1...11981-01...Ring, Retaining 23...1...12088...Washer, Flow, 2.4 GPM 24...1...12094...Washer, Flow,.25 GPM 25...1...12550...Quad Ring, -009 26...1...12626...Seat, Brine Valve 27...1...12638...O-ring, -013, Injector 28...1...12977...O-ring, -015 29...1...13163...Body, Injector 30...1...13165...Cap, Brine Valve 31...1...13166...Cap, Injector, 5600 32...1...13167...Spacer, Brine Valve 33...1...13172...Brine Valve Stem 34...1...13173...Retainer, DLFC Button 35...1...13244...Adapter, BLFC 36...1...13245...Retainer, BLFC 37...2...13301...O-ring, -011, Injector 38...1...13303...O-ring, -021 39...2...13315...Screw, Hex Wsh Hd, 10-24 x 13/16 40...1...13497...Disperser, Air, 5600 41...1...15348...O-ring, -563 42...1...16098...Washer, Nylon Brine 43...1...13302...O-ring, -014 44...1...13296...Screw, Hex Wsh, 6-20 x 1/2 45...2...13314...Screw, Slot Ind Hex, 8-18 x.60 46...1...13363...Washer, Plain,.145 ID SS 47...1...13546...Retainer, End Plug 48...2...19228...Coupling, Adapter 49...4...13305...O-ring, -119 Page 23
Meter Assembly 60086_REVD_60086-50 Item No. Quantity Part No. Description 1...1...13874...Cap, Meter, Electronic 2...1...14715...Gear Assy, Electronic Meter Cap 3...1...41055...Plate, Intermediate 4...1...13847...O-ring, -137, Std, Meter 5...5...17798...Screw, Slot Hex Wsh Hd 6...1...13821...Body, Meter, 5600 7...1...13509...Impeller, Meter 8...4...12473...Screw, Hex Wsh, 10-24 x 5/8 9...4...13255...Clip, Mounting 10...4...13314...Screw, Slot Ind Hex, 8-18 x.60 11...4...13305...O-ring, -119 12...1...14613...Flow Straightener Page 24
Bypass Valve Assembly, Non-Metallic 60049_REVD Item No. Quantity Part No. Description 1...2...13305...O-ring, -119 2...2...13255...Clip, Mounting 3...2...13314...Screw, Slot Ind Hex, 8-18 x.60 4A...1...18706...Yoke, 1, NPT, Plastic...18706-02...Yoke, 3/4, NPT, Plastic 4B...1...41027-01...Yoke, 3/4, NPT, Cast, Machd...41026-01...Yoke, 1, NPT, Cast, Machd, SS Page 25
Bypass Valve Assembly, Brass 60040SS_REVL 60041_REVK Item No. Quantity Part No. Description 1...1...40614...By-pass Body, 3/4...40634...By-pass Body, 1, SS 2...1...14105...Seal, By-pass, 560CD 3...1...11972...Plug, By-pass 4...1...11978...Plate, By-pass, Top 5...1...11979-02...Lever, By-pass, Black 6...1...11986...Plate, By-pass, Bottom 7...8...15727...Screw, Hex Wsh Hd, 10-24 x 1/2 8...1...13604-03...Label, By-pass, Standard Mount...13604-04...Label, By-pass, Reverse Mount, Blue 9...1...40974...Washer, Plain, 3/8 10...1...40973...Screw, Phil Hd, Indented Hex Hd 1/4-14 x.50 Page 26
2300 Safety Brine Valve 60027_REVA Item No. Quantity Part No. Description 1...1...60027-00...Safety Brine Valve, 2300 Less Elbow 2...1...10138...Ball, 3/8 Brass 3...1...11566...Ball Stop, Slow-Fill 4...1...10328...Fitting, Elbow, 90 Deg. 1/4 NPT x 3/8 T 5...2...10332...Fitting, Insert, 3/8 6...2...10330...Fitting, Sleeve, 3/8 Celcon 7...2...10329...Fitting, Tube, 3/8 Nut, Brass 8...1...10186...Nut, Hex, 10-32 Nylon 9...1...60002...Air Check, #500 10...1...10149...Rod, Float 11...1...10700...Float Assy, Blue/White 12...4...10150...Grommet,.30 Dia. Page 27
2310 Safety Brine Valve 42112_REVA Item No. Quantity Part No. Description 1...1...19645...Body, Safety Brine Valve, 2310 2...1...19803...Safety Brine Valve, Arm Assy 3...1...19804...Screw, Sckt Hd, Set, 10-24 x.75 4...1...19805...Nut, Hex, 10-24, Nylon Black 5...1...19652-01...Poppet Assy, SBV w/o O-ring 6...1...19649...Flow Dispenser 7...1...11183...O-ring, -017 8...1...19647...Elbow, Safety Brine Valve 9...2...19625...Nut Assy, 3/8 Plastic 10...1...18312...Retainer, Drain 11...1...60014...Safety Brine Valve Assy, 2310 (includes items 1-10) 12...2...10150...Grommet,.30 Dia (included with item 13) 13...1...60068...Float Assy, 2310, w/30 Rod 14...1...60002...Air Check, #500 Page 28
Valve Wiring Diagram 42139_REVA Page 35
Service Assemblies Air Check: 60002-34... Air Check, #500, 34 Long Brine Line Flow Control: 60022-12... BLFC,.125 GPM, 5000/5600/9000 60022-25... BLFC,.25 GPM, 5000/5600/9000 60022-50... BLFC,.50 GPM, 5000/5600/9000 60022-100... BLFC, 1.0 GPM, 5000/5600/9000 17307... Washer, Flow,.125 GPM 12094... Washer, Flow,.25 GPM 12095... Washer, Flow,.50 GPM 12097... Washer, Flow, 1.0 GPM 12977... O-ring, -015 13244... Adapter, BLFC 13245... Retainer, BLFC 60032... Brine Valve, 4600/5600 Bypass: 60040SS... Bypass Assy, 3/4 NPT SS 60041SS... Bypass Assy, 1 NPT SS 60049... Bypass Plastic Assy Control Valve: 11973... Spring, Brine Valve 11981-01... Ring, Retaining 12550... Quad Ring, -009 13165... Cap, Brine Valve 13167... Spacer, Brine Valve 13302... O-ring, -014 16098... Washer, Nylon Brine 13172... Brine Valve Stem 12626... Seat, Brine Valve Floats: 60028-XX... 2300 Blue/White Float 60068-XX... 2310 Blue/White Float Injector: 60084-XX... Injector, Module Assembly Meter: 60086-50... Meter Assy, 3/4, Electronic Pistons: 60102-71... Piston Assy, 6600, Downflow Brining and Rapid Rinse 14309... Retainer, Piston Rod 13001-04... Piston Rod Assy, 6600, Downflow 13446-40... End Plug Assy, 6600, Green 17218... Piston, 6600, Downflow Safety Brine Valve: 60014... 2310 Safety Brine Valve Assy 60027-FFA... 2300 Safety Brine Valve Assy 60027-FFS... 2300 Safety Brine Valve Assy Seal & Spacer Kit: 60125... Seal & Spacer Kit, 5600/9000 Top 13242... Seal, 5600 14241... Spacer, 5600 Timer: 42274... Timer Assy, 6700XTR Yokes: 18706... Yoke, 1, NPT, Plastic 18706-02... Yoke, 3/4, NPT, Plastic 41026-01... Yoke, 1, NPT, SS 41027-01... Yoke, 3/4 NPT Page 36
Service Manual
........................... 4........................................................................................................................................................................................................................4.......................................................................................
........................... 4.....................4................................................................................................................................................................................................................................................................................................4................................................... 44.......................................................................................
Injector Cap Regulated, 20 PSI TORQUE - 9.0 IN-LBS 10% 7 6 9 5 3 4 8 1 2 TORQUE - 5.5 IN-LBS 10% 10........................... 4...............................................................
........................... 4... 4........................
........................... 4.......................................4.........4.........4.........4...............
................................................
................................. 4............................................................
........................ 4...........................................................................4......
........................... 4................................................................................................
Valve Wiring Diagram
.................................................................................... Meter:...................................................
7700
7 - CONNEXION DE LA CARTE CONNEXION OF THE CARD / BEFESTIGUNG DER ELEKTRONIK / CONEXIÓN DE LA TARJETA / CONNESSIONE DELLA SCHEDA ELETTRONICA ITEM DÉSIGNATION DESCRIPTION BEZEICHNUNG DESCRIPCIÓN DESCRIZIONE 1. Carte électronique Circuit board μp Karte Circuito electronico Scheda elettronica 2. Moteur Motor Motor Motor Motore 3. Compteur Meter Wasserzähler Contador Contatore 4. Transformateur Transformer Transformator Transformador Trasformatore 72 7700
8 - DÉMONTAGE ET REMONTAGE ASSEMBLY AND REMOVAL / MONTAGE UND DEMONTAGE / DESMONTAJE Y MONTAJE / SMONTAGGIO E RIMONTAGGIO LA CARTE / THE BOARD / DIE ELEKTRONIK / LA TARJETA / LA SCHEDA Débrancher toutes les connexions à la carte. Retirer la vis qui maintient la carte électronique. Pousser la carte vers la gauche et la soulever en même temps. Pour remonter la carte, faire les opérations inverses en respectant les encoches sur la carte. Unplug all the connexions to the board. Remove the screw that holds the board. Push the board to the left and lift at the same time. To assemble the board, repeat the same operations backwards whilst respecting the slots on the board. Entfernen Sie alle Verbindungen zur Leiterplatte. Lösen Sie die Befestigungsschrauben der Leiterplatte. Drücken Sie die Leiterplatte nach links und heben Sie diese gleichzeitig an. Zur Montage der Leiterplatte, wiederholen Sie die gleichen Schritte in umgekehrter Reihenfolge. Beachten Sie dabei die Einbuchtungen auf der Leiterplatte. Desconecte todas las conexiones de la tarjeta. Retire el tornillo que sujeta la tarjeta electrónica. Empuje la tarjeta hacia la izquierda y elévela al mismo tiempo. Para volver a montar la tarjeta, realice las operaciones inversas respetando sus muescas. Staccare tutti i collegamenti della scheda. Togliere la vite che fissa la scheda elettronica. Spingere la scheda verso sinistra, sollevandola al tempo stesso. Per installare nuovamente la scheda, procedere all operazione inversa, rispettando le tacche presenti sulla scheda stessa. 73 7700
8 - DÉMONTAGE ET REMONTAGE ASSEMBLY AND REMOVAL / MONTAGE UND DEMONTAGE / DESMONTAJE Y MONTAJE / SMONTAGGIO E RIMONTAGGIO Boîte d engrenage principale / Main gearbox / Hauptantrieb Caja de engranajes principal Fig.1 A l aide d une clé hexagonale 10, tourner la came à cycle dans le sens de la flèche (anti-horaire) afin d aligner les flèches (A) et (B). With a hexagonal spanner size 10, turn the cycle cam anticlockwise in order to match the 2 arrows (A) and (B). Mit einem Sechskantschlüssel Größe 10 die Zyklus Nocke gegen den Uhrzeigersinn drehen, bis die 2 Pfeile (A) und (B) aufeinander zeigen. Con la ayuda de una llave hexagonal 10, gire la leva de ciclo en el sentido de la flecha (antihorario) para alinear las flechas (A) y (B). Servendosi di una chiave esagonale da 10, girare la camma del ciclo nel senso della freccia (antiorario), in modo da allineare le frecce (A) e (B). Fig.2 Débrancher les connexions compteur et transformateur Retirer la vis (D). Désengager les 2 languettes (C) Remove the timer and transformer connexions. Remove the screw (D). Disengage the 2 tabs (C) Entfernen Sie die Verbindungen der Steuerung und Spannungsversorgung. Entfernen Sie die Schraube (D). Lösen Sie die 2 Halter (C) Desconecte las conexiones del contador y del transformador. Retire el tornillo (D). Retire las 2 lengüetas (C) Staccare i collegamenti del contatore e del trasformatore. Estrarre la vite (D). Staccare le 2 linguette (C) Fig.3 Pousser tout l ensemble de la boîte d engrenage vers le haut qui se libérera automatiquement. Push the whole of the gear box upwards which will free automatically. Drücken Sie den Hauptantrieb komplett nach oben, wodurch er automatisch gelöst wird. Empuje todo el conjunto de la caja de engranaje hacia lo alto y se liberará automáticamente. Tirare verso l alto l insieme della scatola degli ingranaggi, che si libererà automaticamente. 74 7700
10 - TÊTE DE COMMANDE POWER HEAD / STEUERKOPF / CABEZA DE MANDO / TESTA DI COMMANDO ITEM QTY P/N DESCRIPTION DÉSIGNATION 1. 1 BU28364 Cover assembly Couvercle assemblé 2. 1 28366 Electronic circuit board Carte électronique 3. 1 28365 Main drive gear assembly Ensemble d engrenage 4. 3 40967 Screw Vis 5. 1 BR40980 Back plate Platine 6. 1 BU19791 Meter cable (metered version only) Câble de compteur (version volumétrique) 7. 1 41086 Transformer Transformateur 8. 1 28367 Motor kit Kit moteur 9. 1 40704 Standard cycle cam Came à cycle standard 1 40977 Filter cycle cam Came à cycle version filtre 10. 1 28343 Auxiliary microswitch kit Kit microswitch auxiliaire 11. 1 15727 Screw vis 76 7700
11 - CORPS DE VANNE VALVE BODY / VENTILKÖRPER / CUERPO DE LA VÁLVULA / CORPO DELLA VALVOLA ITEM QTY P/N DESCRIPTION DÉSIGNATION 1. 1 40916 Valve body without mixing machining Corps de vanne sans l usinage mixing 1 41457 Valve body with mixing machining Corps de vanne avec l usinage mixing 2. 1 18303-01 O ring Joint torique 3. 1 BR19054 O ring Joint torique 4. 1 40538 Seal retainer, dia. 32mm Bague de retenue, dia.32mm 5. 1 61419 Reducer kit, 32mm => 27mm Kit de réduction 32mm=> 27mm 6. 1 13304-01 O ring Joint torique 7. 1 61453-10 Standard piston assembly Piston standard assemblé 1 61452-10 High flow piston assembly Piston haut débit assemblé 1 61452-20 Filter piston assembly Piston filtre assemblé 8. 1 61438 Seal & spacer kit Kit joints et cages 9. 1 26575 Brine valve assembly Vanne à saumure assemblée 10. 1 40947-01 Brine valve plug, filter version Bouchon vanne à saumure, version filtre 11. 1 BU13302-01 O ring Joint torique 12. 1 28387-xx BLFC adapter assembly,( size to specify) Régulateur de débit, BLFC (spécifier la taille) 13. 1 40990-01 Injector plug, filter version Bouchon injecteur, version filtre 14. 1 61454-xx Injector (size to specify ) Injecteur (taille à spécifier) 15. 1 40950 Injector screen (only in softener valve) Filtre injecteur (seulement en vanne adoucisseur) 16. 1 40951 O ring Joint torique 17. 1 28370 Injector cover Couvercle injecteur 18. 1 28385-xx DLFC regulator assembly (up to 7 gpm) Régulateur DFLC assemblé (jusqu à 7 gpm) 19. 1 28386 DLFC adapter (from 8 to 25 gpm) Sortie d égout (de 8 à 25 gpm) 20. 1 13303-01 O ring Joint torique 77 7700
12 - COMPTEUR & ACCESSOIRES METER & ACCESSORIES / WASSERZÄHLER & ZUBEHÖRE / CONTADOR & ACCESSORIOS / CONTATORE & ACCESSORI ITEM QTY P/N DESCRIPTION DÉSIGNATION 1. 1 26217 Cover Pro2 assy, with clear window, grey Couvercle Pro2 assy, avec fenêtre, gris 1. 1 40945 Retainer clip, DLFC Clip de maintien de sortie d égout, DLFC 2. 1 40577 Meter assembly (only in meter version ) Compteur assemblé (seulement en volumétrique) 3. 1 BR40951 O ring Joint torique 4. 1 BU28571 PVC connector to be glued Connecteur PVC à coller 5. 1 28354 Plastic connector 1 BSP Connecteur plastique 1 BSP 1 28355 Plastic connector 1 1/4 BSP Connecteur plastique 1 1/4 BSP 6. 1 40576 Clip retainer Clip de maintien 7. 1 28356 Bypass assembly Bypass assemblé 8. 1 40946 Retainer clip, BLFC Clip de maintien, BLFC 9. 1 24509-01 Mixing assembly Mixing assemble 10. 1 12977-01 O ring Joint torique 78 7700
13 - ENCOMBREMENT VALVE DIMENSIONS / MAßSKIZZE / DIMENSIONES / INGOMBRO Résultats des tests sur demande / Test results available on request / Ergebnis der Testversuche auf Anfrage erhältlich / Resultado de los test bajo demanda / Risultati dei testi su richiesta 79 7700