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SUZUKI Outboard motor DF4/5,...,.,..,.. SUZUKI.. SUZUKI. /,,.. : 2002 (K2). COPYRIGHT SUZUKI MOTOR CORPORATION 2001 Marine & Power Products Division
: 1.. 2... 3.. 4..,,,. : 10N-m(1.0kg-m,7.0lb-ft) (1) (1) (1) (1) (1) (2) :. 50N-m (5.0 kg-m, 36.0 Ib-ft)
,.,..... 1342..,. SUZUKI. SUZUKI A. SUZUKI. SUZUKI 1104. SUZUKI 1207B. SUZUKI. 1333B.... Stevens CD-77..) SUZUKI.
1-1 / / 1-2 1-2 1-4 1-4...... 1-4...... 1-4 1-5 1-6 1-7 1-9 1-15. 1-17 1-19
1-2 / /,., / /,.... :.,.,,.,.,,.,..,...,,.........,,,,..
1-3, (Suzuki Genuine Parts).,...,,,.,.,,.,,.,. -.,,,,,.,...,....,.
1-4,,,,.. Suzuki 87 (R+M / 2 ) 91 ( ).. - ( ) : 5%, 10%, 15%MTBE.. SE, SF, SG, SH, SJ API ( ). SAE 10W-40. SAE 10W- 40,.
1-5 10,.. : 10 ( 5 ). :,. 1. 2-15,. 1 45, ½ ( ) (3000 / ). :,,. 2. ¾ (4000 / ).. 3. 7. 5.
1-6. DF4/5. DF4 4000-5000 / DF5 4500-5500 /,. X. (in) x (in) 3 X 7-y 2 3 X 7-y 2 3 X 7-y 2 X 6 (C 600) X 6-1 / 2 (C610) X 7 (C 700),.
1-7 *.. DF4 DF5 00401 F 00501 F. ( - ) mm (in) 554 (21.8) :. ( - ) mm (in) 309 (12.2). ( l) S mm (in) 1064 (41.9) L mm (in) 1191 (46.9) S ( ) 26 (55.1) L ( ) 27 (57.3) S mm ( ) 442 (15) L mm ( ) 569 (20) (..) 2.9 (4) 3.7(5) - / 4000-5000 4500-5500 / 1300 ± 50 ( : : 1150) 4-. OHV - 1 mm ( ) 62.0 (2.44) mm ( ) 46.0 (1.81) cm 3 (.) 138 (8.4) :1 9.2 NGK BPR6ES SUZUKI PEI ( GDI) Wet sump by trochoid pump
1-8 DF4 DF5 Suzuki 87 (R+M / 2 ) 91 ( ).. ( ) 1.5 API SE, SF, SG, SH, SJ 10W-40 0.7 SUZUKI (SAE #90) 190 4-20 - 5 71 ( ) -- 12 : 23 (1.92) x. ( ) x ( ) 3 x 7 ½ x 6 (C 600) 3 x 7 1 /2 x 6 1 /2 (C610) 3 x 7 ½ x 7 (C 700)
1-9 *. DF4 DF5 / 4000-5000 4500-5500 / 1300 ± 50 ( : : 1150) ( ) kpa (kg/cm 2, psi) 550-650 (5.5-6.5, 78-92) API SE, SF, SG, SH, SJ SAE 0.7 < ( F) 48-52 ( 1 1 8-126) *. DF4 DF5 MIKUNI BV22-14 BV22-14 91J00 91J10 # 77.5 # 35-2, 5 ± 0,5 2, 5 ± 0,5 mm 14 ± 1 14 ± 1
1-10 DF4 DF5 / IN ( ) EX ( ) ( ) 0.05 (0.002) ( ) 32.460 32.520 (1.2780 1.2803) ( ) 32.160 (1.2661) ( ) 32.538 32.598 (1.2810 1.2834) ( ) 32.238 (1.2692) ( ) 0.016 0.062 (0.0006 0.0024) ( ) 0.150 (0.0059) ( ) 0.016 0.052 (0.0006 0.0020) ( ) 0.150 (0.0059) ( ) 15.000 15.028 (0.5906 0.5917) ( ) 16.000 16.018 (0.6299 0.6306) ( ) 14.966 14.984 (0.5892 0.5899) ( ) 15.966 15.984 (0.6286 0.6293)
1-11 1. 2. 3. 4. DF4 5. DF5 / IN () ( ) 24.0 (0.94) EX ( ) ( ) 22.0 (0.87) IN (.) ( ) 0.03 0.07 (0.001 0.003) EX ( ) 0.03 0.07 (0.001 0.003) ( ) IN (.) 15, 45 IN (.) EX ( ) IN (.), EX ( ) IN (.), EX ( ) IN ( ) EX ( ) IN (.) EX ( ) IN (.), EX ( ) IN (.), EX ( ) IN (.), EX ( ) EX ( ) 15, 45 ( ) 0.025 0.052 (0.0010 0.0020) ( ) 0.075 (0.0030) ( ) 0.045 0.072 (0.0018 0.0028) ( ) 0.090 (0.0035) ( ) 5.500 5.512 (0.2165 0.2170) ( ) 11.0 (0.43) ( ) 5.460 5.475 (0.2150 0.2156) 5.440 5.455 (0.2142 0.2148) ( ) 0.35 (0.014) ( ) 0.05 (0.002) ( ) 0.05 (0.002) ( ) 0.08 (0.003) ( ) 1.0 (0.04) ( ) 0.5 (0.02) ( ) 0.8 1.0 (0.03 0.04) ( ) 1.0 1.2 (0.04 0.05) ( ) 29.5 (1.16) ( ) 28.3 (1.11), ), ) (, (, 139 159 (13.9 15.9, 30.6 35.1) 19.3 (0.76 ) 127 (12.7, 28.0) 19.3 (0.76 )
1-12 DF4 DF5 / / mm (in) 0.05 (0.002) / mm (in) 0.010-0.040 (0.0004-0.0016) mm (in) 0.100 (0.0039) mm (in) 62.000-62.015 (2.4409-2.4415) mm (in) 35 (1.4) mm (in) 61.975-61.990 (2.4400-2.4406) mm (in) 14 (0.6). mm (in) 0.100 (0.0039) 1- mm (in) 0.20-0.35(0.008-0.014) 2- mm (in) 0.70 (0.028) mm (in) 0.35-0.50 (0.014-0.020) mm (in) 1.00 (0.039) 1-, 2- mm (in). 8.5 (0.33) mm (in) 6.8 (0.27) 1-, 2- mm (in) 0.03-0.07 (0.001-0.003) mm (in) 0.12 (0.005) 1 st, 2 nd mm (in) 1.22-1.24 (0.048-0.049) mm (in) 2.51-2.53 (0.099-0.100) 1 st, 2 nd mm (in) 1. 1 7-1. 1 9 (0.046-0.047) mm (in) 0.006-0.019 (0.0002-0.0007) mm (in) 0.040 (0.0016) mm (in) 17.995-18.000 (0.7085-0.7087) mm (in) 17.980 (0.7079) mm (in) 18.006-18.014 (0.7089-0.7092) mm (in) 18.030 (0.7098) mm (in) 0.006-0.019 (0.0002-0.0007) mm (in) 0.050 (0.0020)
1-13 Data DF4 DF5 / mm (in) 18.006-18.014 (0.7089-0.7092) mm (in) 18.040 (0.7102) mm (in) 0.015-0.035 (0.0006-0.0014) mm (in) 0.080 (0.0031) mm (in) 28.015-28.025 (1.1030-1.1033) mm (in) 27.990-28.000 (1.1020-1.1024) mm (in) 0.010 (0.0004) mm (in) 0.20-0.90 (0.008-0.0035) mm (in) 1.20 (0.047) mm (in) 23.30-23.80 (0.917-0.937) mm (in) 24.00-24.20 (0.945-0.953) mm (in) 0.05 (0.002) mm (in) 0.020-0.062 (0.0008-0.0024) mm (in) 0.100 (0.0039) mm (in) 25.000-25.021 (0.9843-0.9851) mm (in) 24.959-24.980 (0.9826-0.9835)
1-14 DF4 DF5 / BTDC6-26.5 ( ) (12 ) ( ) / 6000 kq 20 C 8.4-12.4 [ - pulser core] kq 20 C 7.5-12.5 Q 20< 0.6-1.0[R-Y] 80 NGK BPR6ES mm (in) 0.7-0.8 (0.028-0.031) mm 2.0 mm 1.2 mm 1.0 mm 1.0 mm (in) 0.8.
- 1-15 -m kg-m Ib-ft () 6 mm 8 0.8 6.0 8 mm 28 2.8 20.5 6 mm 10 1.0 7.0 8 mm 21 2.1 15.0 6 mm 10 1.0 7.0 6 mm 11 1.1 8.0 6 mm 10 1.0 7.0 GDI & 6 mm 10 1.0 7.0 6 mm 10 1.0 7.0 6 mm 8 0.8 6.0 6 mm 10 1.0 7.0 12mm 50 5.0 36.0 10 mm 10 1.0 7.0 6 mm 10 1.0 7.0 8 mm 12 1.2 8.5 8 mm 17 1.7 12.5 6 mm 10 1.0 7.0 6 mm 10 1.0 7.0 8 mm 17 1.7 12.5 ( ) 6 mm 8 0.8 6.0 6 mm 8 0.8 6.0 6 mm 11 1.1 8.0 6 mm 8 0.8 6.0 10 mm 25 2.5 18.0
http://motorka.org 1-16 : THREAD N-m kg-m Ib-ft 5 mm 2-4 0.2-0.4 1.5-3.0 6 mm 4-7 0.4-0.7 3.0-5.0 8 mm 10-16 1.0-1.6 7.0-11.5 Conventional 4 10 mm 22-35 2.3-3.5 16.0-25.5 5 mm 2-4 0.2-0.4 1.5-3.0 6 mm 6-10 0.6-1.0 4.5-7.0 8 mm 15-20 1.5-2.0 11.0-14.5 10 mm 34-41 3.4-4.1 24.5-29.5 5 mm 3-6 0.3-0.6 2.0-4.5 6 mm 8-12 0.8-1.2 6.0-8.5 8 mm 18-28 1.8-2.8 13.0-20.0 «7» «A» 10 mm 40-60 4.0-6.0 29.0-43.5 : - C. -,....
1-17 (A) 09900-06107 (B) 09900-06108 Snap ring pliers 09900-20101 (150 mm) 09900-20102 (200 mm) Vernier calipers 09900-20202 Micrometer (25-50 mm) 09900-20203 Micrometer (50-75 mm) 09900-20205 Micrometer (0-25 mm) 6. 09900-20508 Cylinder gauge set (40-80 mm) 09900-20605 Dial calipers (10-34 mm) 8. 09900-20602 Dial gauge 12. 9. 09900-20701 Magnetic stand 09900-20803 Thickness gauge 09900-21304 Steel V block set 09900-22301 (0.025-0.076 mm) Plastigauge 09900-26006 Engine tachometer 09913-50121 Oil seal remover 09913-65135 Flywheel remover 19. 09915-64512 09913-75810 Remover & installer 20. 09913-75821 Remover & installer 09914-79610 Remover & installer Compression gauge 09915-63210 Adaptor 09916-10911 Valve lapper (Neway 121) 24. 23. 09916-20620 Valve seat cutter (Neway 122) 09916-14510 Valve lifter 09916-14910 Valve lifter attachment 09916-20610 Valve seat cutter
1-18 25. 27. 09916-24440 Handle adaptor (N-503-1) 09916-24450 Solid pilot (N-100-5.52) 09916-34542 Valve guide reamer handle 09916-34550 Valve guide reamer (ty 5.5 mm) 30. 09916-44310 Valve guide remover / installer 09916-49030 Valve guide reamer (< > 9.3 mm) 09916-54910 Handle (N-505) 09916-77310 Piston ring compressor 33. 34. 35. 09916-84511 Tweezers 09919-16010 Deep socket wrench 09922-89810 Shift lock pin remover 09930-40113 Flywheel holder 09930-99320 Digital tester 40. 09930-76420 Timing light 09943-88211 Remover & installer 09950-69512 Gearcase oil leakage tester CteQ 09951-09511 Gear adjusting gauge 42. 99954-53008-820* Digital voltmeter : *. 43. 99954-53883* Gear oil filler
1-19 SUZUKI OUTBOARD MOTOR GEAR OIL SUZUKI SUPER GREASE A SUZUKI WATER RESISTANT GREASE SUZUKI SILICONE SEAL 99000-22540 (400 ml x 24 pcs.) *99000-25030 99000-25010 (500 g) 99000-25160 (250 g) SUZUKI BOND 1207B THREAD LOCK 1342 4-Stroke Motor Oil 99000-31120 (50 g) 99104-33140 99000-31140 (100 g) 99000-32050 (50 g) API : SE, SF, SG, SH, SJ SAE : 10W-40 : *.
2-1 2-2... 2-2 2-3 /...2-3...2-6...2-7...2-8... 2-9... 2-77... 2-72... 2-72... 2-73... 2-73 /... 2-73 / /...2-74...2-74... 2-74 2-75
2-2.,. : ( ). 20. 1 50. 3 100. 6 200. 12 I R & I I I I 2 R R R R R R I I I I I I I 400 2. I I I I I I I I I R & I I I & T T T I :,,, T : R :
. / 2-3. 1.. 2... 3. Lower Limit. 4. 5.. : 4 API SE, SF, SG, SH, SJ. SAE 10W-40. : 3.. 4.. 5.. 6... 7.. 1. 2.
2-4 20 (1 ) 100 (6 ). :. 1.. 2.. 3.. 4.. 1. 2. 5... 1. 2. : 10 N-m (1.0 kgm, 7.0 Ib-ft). 6.. 7.. : 0.7 L 8.... 9... ( 2-3)
2-5 200 (12 ). : 1.. ( 6-2 6-4) 2.. 3.,..
2-6 20 (1 ) 100 (6 ). 1.. 2.. 3.. 1. 2. 4.. : 190 ml : Suzuki SAE # 90. 5.. 6... :, 10 6..
2-7 50 (3 ). * 99000-25160 : Suzuki Water Resistant Grease
2-8 100 (6 ). 200 (12 ). : NGK BPR6ES.. ( ).,... : 0.7-0.8 mm 09900-20803 : /.,.,,... ( ).,. : 28 N-m (2.8 kg-m, 20.0 Ib-ft)
2-9 20 (1 ) 200 (12 ). 1. : 2. 4 (1) 3. (TDC).. : ( ), ±15. -,. -,..,,.
2-10 4..! 09900-20803 : ( ) : 0.03-0.07 mm 0.03-0.07 mm -. 5. -. 6..! 09900-20803 : 7. -,. 5 - : 11 N-m (1.1 kgm, 8.0 Ib-ft) 8.. ( ).. H : 8 N-m (0.8 kg-m, 6.0 Ib-ft) 1. - 2.. 3... ( 6-39)
2-11 20 (1 ) 200 (12 ). 1.. 2.. 09900-26006 : 3.. :: /. 4.. ( ) : 1250 1350 /, : 1.. DF4 2-1 /2 DF5 2-1 /2 :,.. 2.. :. :. 3.. ±1/4. : /. : /. 1.
2-12 20 (1 ) 100 (6 ).,, the lever,,.,. 200 (12 ). :,. 1.. 2.. 09930-76420 : 3.. :. 6 1300 /.
2-13 20 (1 ) 50 (3 ). 2.,,, /.. 400 2.,,,... / 200 (12 ).. :,,.. -. 200 (12 ). -.
2-14 / / 20 (1 ) 100 (6 ). 1. 2. 3. 4.,. -... 1 2 3 50 (3 ). 7\ 2/3 -.. :. 99000-31120 : Suzuki l 20 (1 ) 100 (6 ).. N-m kg-m Ib-ft 6 mm 8 0.8 6.0 8 mm 28 2.8 20.5 12mm 50 5.0 36.0 6 mm 10 1.0 7.0 10 mm 25 2.5 18.0 8 mm 17 1.7 12.5
:. ( ): 550-650 kpa (5.5-6.5 kg/cm 2, 78-92 psi) 2-15 - : 1.. 2.. 3.. Irool 09915-64512 : 09915-63210 : 4...,,. 5.. 6.,.
3-1 3-2... 3-2...3-3... 3-4 /... 3-6
3-2 DF4/DF5 CDI ( ). (CDI & ).,,,., CPU.,,. (CDI & ), 6000 /.,. CDI 6-26.5. NEG 1) (2) (3) (4) (5)
3-3, -.... [. 6 1300 / ]. ( 2-8). ( / ). ( DI & ). [ : 0.5 mm]. ( 3-4) [ : 8.2-12.4 ko.. /. ( 3-5). ( 3-7) CDI... ( 3-4) [ : 7.5-12.5 kq]. ( DI & )
3-4 ( DI & ). 09930-99320 : : Q ( ) 1.. 2.. : 8.2-12.4 kq, ( DI & ). 09930-99320 : : Q ( ). : 7.5-12.5 kq,.
3-5 09930-99320 : : Continuity ( ). 1. 2.. / : &,.
3-6 / 10N-m(1.0kg-m, 7.0 Ib-ft) (1) (1) (1) GDIS (1) (1) (2) :. 50N-m (5.0 kg-m, 36.0 Ib-ft),. 1.. ( / 5-2) 2. ( DI & ). 3. /. 3.. 4. 09930-40113 :
3-7 5.. 09913-65135 : 6.., :.. 09930-40113 : H : 50 N-m (5.0 kg-m, 36.0 Ib-ft) DI & 0.5mm.,. 09900-20803 : : 0.5 mm (0.02 in). DI & : 10 N-m (1.0 kg-m, 7.0 Ib-ft). ( 9-2 and 9-3)
4-1 4-2... 4-2 ( ) 4-2 /... 4-2... 4-3... 4-3 4-4 /... 4-4... 4-6... 4-7... 4-8 4-70 /... 4-70 /... 4-7 7... 4-72 4-73 /... 4-73 /... 4-74... 4-75
4-2.. ( )... CO 2.,.. /..,.,... :. ( 9-2 9-3).
4-3 -,. : 1.,... «A» ( ). «B» ( ) 20-30mm (0.8-1.2 in). «C». «D» 20-30 mm (0.8-1.2 in).
4-4, ««. / 1. (1). 2. -. 3.. 4.. 5. -,,.
4-5,... 2. 3 : 10 N-m (1.0 kg-m, 7.0 Ib-ft) 1.. 2.. 3. 4.. 5.. ( 2-11)
4-6. : 1-2 - 3-4 - @ 5-6 - 7 8 9 @ 10-11 12 13 14 15-16 17 -. (.)
4-7...,...,..,,,. /...
4-8....,. /..,. : DF4 DF5 2-1 /2 2-1 /2 :,..
4-9.. (.) :.. :. 09900-20101 : : 14 ± 1 mm,.,.
4-10 /, ««. 1.. 2. 3. 3. 4-5.,. -.. : 8 N-m (0.8 kg-m, 6.0 Ib-ft).
4-11 / 1. 1 2 3 4 5 2. 6 7 3. 6-7 8 9-10 - 11 12,. : 7,.,.
4-12...,..,.
4-13 / 1. 2.. ( 5-2) 3.. 3.,,.. 4..,... : 10 N-m (1.0 kg-m, 7.0 Ib-ft). ( 9-2 9-3).
4-14 /,. ( ) 10N-m (1.0kg-m, 7.0lb-ft) (1) [2 - ] [3 - (4)] [4 - (1)] [5 - (1)] 6 - (1) 7 (1) 8 (1) 9 (1) 10 (1) 11 (1) 12 (1) 1 (1) 2 (1) 3 (1) 4 (1) 5 (2) 6 (2) 7 (2) 8 (1) [9 (1)] [10 (1)] [11 (1)] 12 (2) 13 (6) for DF4 14 (9) for DF5 15 (1) 16 (2) 17 (1) 18 (1) 19 20 (1) 21 (1) 22 3- (1) 23 (1)
4-15.,. 1. 2..,,.,..,,..,..,,.,. -r.,.
5-1 5-2 5-3 5-5 5-6 5-6 (NSI) 5-7
5-2 1. 1 2 NSI 3. 2. 2 NSI 4. 3.. 4.. 5. 6 2 NSI. 6..
5-3,. 1 (1) 2 (1) 3 (1) 4 (2) 5 (2) 6 (1) 7 8 (1) 9 - (1) 10 (1) 11 (1) G i (1) 6 N-m (0.6 kg-m, 4.5 Ib-ft)
5-4 1. 6 1. 2.. 2. 3. 3, 4 5. 4. 6 1. 5. 1 7 8. :.. 6.. 7. 10 11.
5-5,.. 7 1.,. Water Resistant Grease. 99000-25160 : Suzuki Water Resistant Grease 1 8 8. 6 1. 5. :.
5-6 :,, -.., -..,.. -.., -.,.. (NSI). ( 5-7)
(NSI) 5-7 1.. 2.. 3. 2. 4. 2 3. 5. 2. 6.,. 7. Water Resistant Grease. 99000-25160 : Suzuki Water Resistant Grease 2-3 mm (0.08-0.11 in) NSI,. X
6-1 6-2 6-5 6-7 /... 6-7 /... 6-7 / /... 6-7 / / / /... 6-9 & 6-11... 6-11 /... 6-12... 6-18... 6-19 / /... 6-21 / /... 6-26 /... 6-30... 6-32 6-33 6-40... 6-40... 6-47
6-2 :. ( 2-4). 1.. ( 5-2) 2.. ( 2-8) 3.. ( 2-9) 4.. ( 3-6) 5.. ( 4-13) 6.. ( 4-4) 7.. 8.. ( 4-10) 9.. ( 4-13) 10. DI &. ( 3-6) :.,. -. - / DI &. -. -. -. -. ( 6-3) - ( 6-3)
6-3 11.,. 12.. 13.. 14..
6-4 15.. 16.,. 17..
,.. 6-5 1.,, /. 2.. 3.. [5 : 10 N-m (1.0 kg-m, 7.0 Ib-ft) 4... 5. Water Resistant Grease. 09900-25160 : Suzuki Water Resistant Grease 6. /. 7. Silicone Seal. 99000-31120 : Suzuki Silicone Seal [5 : 10 N-m (1.0 kg-m, 7.0 Ib-ft)
6-6... ( 8-16). ( 9-2 9-3). ( 9-2 9-3)..
/ 6-7 /,. / 1.,. 2.. / / 1.,. :. ( 2-9) 2.. 3..
6-8 4.,. 5. 1, 2 3. 6., 4. ( ] 09916-14510 : Valve lifter 09916-14910 : Attachment 09916-84511 : Tweezers 7. 5, 6, 7/8. 8. 9 10. 09919-16010 :
/ / / / 1. 6-9 2.. :. 3. 1 2. 4.. 5. 4. 6. 5 6.
6-10 7.. 8.. 9. 7, 8, 9 10.
6-11 & :.,, - 1.. :.,. 2.,..,. 09900-20803 : : 0.05 mm (0.002 in),. :, 400.,,.
6-12.. /,.. 09900-20205 :. : : 5.460-5.475 mm (0.2150-0.2156 in) 5.440-5.455 mm (0.2142-0.2148 in). : :, 5.500-5.512mm (0.2165-0.2170 in) : 0.025-0.052 mm (0.0010-0.0020 in) 0.045-0.072 mm (0.0018-0.0028 in) : 0.075 mm (0.0030 in) 0.090 mm (0.0035 in) /.
http://motorka.org 6-13,. 109900-20602 09900-20701 1.. 2. 8-1 0 mm. 3.. : : 0.35 mm (0.014 in) /. :, 6-17..,..
6-14. 09900-20602 : 09900-20701 : 09900-21304 : «V» : 0.05 mm (0.002 in).. 09900-20602 : 09900-20701 : 09900-21304 : «V» : 0.08 mm (0.003 in).. 09900-20101 : Vernier calipers : 1.0 mm (0.04 in) 1.0mm (0.04 in) : 0.5 mm (0.02 in) 0.5 mm (0.02 in)
6-15. 1.. 2. Prussian Blue ( ). 3.. 4.. 09916-10911 : 5.. 6. Prus sian blue ( ). 7. -. 09900-20101 : : : 0.8-1.0 mm 1.0-1.2 mm,. : 6-16.
6-16, : : 15, 45 15, 45 09916-20620 : Valve seat cutter 45 (NEWAY122) 09916-20610 : Valve seat cutter 15 (NEWAY121) 09916-24440 : Handle adaptor (N-503-1) 09916-24450 : Solid pilot (N-100-5.52) 09916-54910 : Handle (N-505) :. 1.,. 2. 45. 3. -. 6-15 4. ( ), 15. ( ), 45. 5. 45. ( ) ( ). 6...,..
6-17 :.... 1.. 09916-44310 : :. ( ). 2. 09.3 mm. 09916-49030 : (09.3 mm) 09916-34542 : :.. 3.,. 09916-44310 : : & 11.0 mm
6-18 5. 05.5 mm. 09916-34550 : (05.5 mm) 09916-34542 : :.. 09900-20101 : : & : & 29.5 mm 28.3 mm.. 09900-20101 : : : & 139-159 N (13.9-15.9 kg, 30.6-35.1 Ibs) 19.3mm : & 127 N (12.7 kg, 28.0 Ibs) 19.3 mm.
. 09900-20202 : : : 32.460-32.520 mm 32.538-32.598 mm : 32.160 mm 32.238. 6-19... 09900-20205 : 09900-20605 : : : 0.016-0.062 mm 0.016-0.052 mm : 0.150 mm 0.150 mm, /. : : 15.000-15.028 mm 16.000-16.018 : : 14.966-14.984 mm 15.966-15.984 mm
6-20..
6-21 / /,. 09900-20803 : : 0.05 mm,. :, 400.,,....,.,.
6-22 ( ), : 35 60. 09900-20508 :. (, ). ( ). ( ) : : 0.100 mm ( ),.. 35 mm. 14 mm. 09900-20508 : 09900-20203 : : A 35 (1.4 ) B 60 (2.4 ) : 0.010-0.040 mm : 0.100 mm, /,. : : 62.000-62.015 mm : : 61.975-61.990 mm _i
6-23 /, 0.25 mm 0.50 mm.. 0.25mm 0.25 0.50 mm 0.50 1 & 2 0.25mm 25 0.50 mm 50 1 & 2 0.25mm 0.50 mm : ( ),.
6-24... 09900-20803 : : 1- & 2-0.03-0.07 mm : 1- & 2-0.12 mm /. : 1- & 2-1.22-1.24 mm 2.51-2.53 mm : 1- & 2-1.17-1.19 mm 2
6-25. 09900-20803 : : 1-0.20-0.35 mm 2-0.35-0.50 mm : 1-0.70 mm 2-1.00 mm.. 09900-20101 : : 1- & 2 -. 8.5 mm : 1- & 2-6.8 mm.
6-26 / /... 09900-20205 : 09900-20605 : : : 0.006-0.019 mm : 0.040 mm : : 0.006-0.019 mm : 0.050 mm, /. : : 17.995-18.000 mm : 17.980 mm : : 18.006-18.014 mm : 18.030 mm : : 18.006-18.014 mm : 18.040 mm
6-27. 1.. 2.,. 09900-22301 : 3.. 4.. :. : 1 10 N-m (1.0 kg-m, 7.0 Ib-ft) 2 20 N-m (2.0 kg-m, 14.5 Ib-ft) 5.. 6.,. : : 0.015-0.035 mm : 0.080 mm /. : : 28.015-28.025 mm
6-28. 09900-20803 : : : 0.20-0.90 mm : 1.20 mm /. : : 23.30-23.80 mm : : 24.00-24.20 mm.. : A-B : a - b 09900-20202 : : : 0.010 mm. : 27.990-28.000 mm
6-29. 09900-20602 : 09900-20701 : 09900-21304 : «V» : : 0.05 mm.... 09900-20205 : 09900-20605 : : : 0.020-0.062 mm : 0.100 mm / ( ) : : 25.000-25.021 mm : : 24.959-24.980 mm
http://motorka.org 6-30 /,,.,,. :,.. / 99000-25160 : Suzuki Water Resistant Grease 1.. 2. 09913-50121 : 2. -. 09913-75821 : & 3.. 4.. 09913-75810 : &
6-31 5. Water Resistant Grease. 6... 09913-75821 : & 1. -. 09943-88211 : & 2.. 09913-50121 : 3. Water Resistant Grease. 4.. 09914-79610 : & 5. Water Resistant Grease. 6.... 09914-79610 : &
6-32,,,.. 1.. 2... : : 48 52 C
6-33,,,.,, -. 1. 2, 3. 2.. 3. 4. :.. 1. O 2. 3. 4.
6-34 1.. 2. 1, 2.,. 1 2 1.. 2. 2 1 «N» ( ). :.. 2
90,. (1) 1- (3) 2 (2) (4) O.
6-35 1.. 2. Water Resistant Grease. 09900-25160 : Suzuki Water Resistant Grease 3.. 4.. 5.. 09916-77310 : : ( )( ). 1.. 2.. 3.. : 1-10 N-m (1.0 kg-m, 7.0 Ib-ft) 2 21 N-m (2.1 kg-m, 15.0 Ib-ft)
6-36 1.. 2.. 3.. 4.. ( ) 1.. 2. Suzuki Bond. 99000-31140 : Suzuki Bond «1207B» 3.. 4.. 5.. : 10 N-m (1.0 kgm, 7.0 Ib-ft) :.
6-37 / 1. Thread Lock. 99000-32050 : Thread Lock «1342» 2.. 09919-16010 : : 10 N-m (1.0 kg-m, 7.0 Ib-ft) 3.. 4. 1 / 2, 3 4. 5.. 09916-14510 : Valve lifter 09916-14910 : Attachment 09916-84511 : Tweezers
6-38 1. /. 2.. :,. 3.. 4.. 5. 50 (%). (50% ) : 1-14 N-m (1.4 kg-m, 10.0 Ib-ft) 6. 0 N-m (0 kg-m, 0 Ib-ft). (2- ) 7.. : 3-14 N-m (1.4 kg-m, 10.0 Ib-ft) 28 N-m (2.8 kg-m, 20.5 Ib-ft) / / 1., -. 2.. ( 2-10) : 11 N-m (1.1 kg-m, 8.0 Ib-ft)
6-39,. : 8 N-m (0.8 kg-m, 6.0 Ib-ft) :. / 1.. 2.,. : 10 N-m (1.0 kg-m, 7.0 Ib-ft) / 1. /. 2. /. 3. ( ) /.
6-40 OPERATION ( ) ( ),,..,,,. [ ] [ ] /... 8-8... 7-10... 6-31... 6-12... 6-21 ( ( ) ( ) ( )
6-41. ( ).,.,. * : / / /
7-1 /... 7-2 /... 7-3 / 7-5... 7-5... 7-6 / / / 7-7... 7-7... 7-70... 7-77 7-2
7-2 / 1.. 2. /,. ( 6-3) 3.. 4.. 5.. 6.. 7..
7-3,. Water Resistant Grease. 99000-25160 : Suzuki Water Resistant Grease. : 12 N-m (1.2 kg-m, 8.5 Ib-ft) : 17 N-m (1.7 kg-m, 12.5 Ib-ft). ( 4-5). / 1. 1, 2 3. 2. 4. 3. 5, 6 7. 4. 8 9. 5. 10.
7-4,.. Thread Lock. 99000-32050 : Thread Lock 1342 ( ) ( ). 99000-25160 : Suzuki Water Resistant Grease 17N-m(1.7kg-m, 12.5lb-ft) 16 H 12 N-m (1.2 kgf-m, 8.5 Ib-ft) 1. (1) 2. 0- ( 1 ) 3. (1) 4. (1) 5. (1) 6. (1) 7. (1) 8. (1) 9. (2) 10. (1) 11. (1) 12. (1) 13. (1) 14. (1) 15. (2) 16. (1) 17. (1) 18. (1)
7-5 / 1.. ( 6-2) 2.. 3. 1 2. :.. 4. 3, 4 5. 5. 6,. 6. E- 9. 7..
7-6,.,,... Water Resistant Grease, O-. 99000-25160 : Suzuki Water Resistant Grease Thread Lock. 99000-32050 : Thread Lock «1342» 1. (1) 2. (1) 3. (1) 4. (1) 5. 6. 7. N-m(1.1 kg-m, 8.0 Ib-ft) 8. (1) 9. (1) 10. (1) 11. (1) 12. (1) 13. (1) 14. - (1) 15. (1) 16. E- (1)
/ / / 7-7 1.. ( 6-2) 2. (). ( 8-2) 3.. ( 7-2) 4. /. ( 7-5) 5.. 6.. 7.. 8. -. 9.,.
7-8 10. / /. 11.,. 12.. 13.. 14.,,. 15.,. 16..
7-9 17.. 18.. 19.,.
7-10 :.,, - / (. ),. -. /,. -. /.,, -..,.
7-11,. 18 28. 24 plug (1) 29. Gasket (1) 30. Grommet (1) 31. Hole cover (1) 38-42 48 25 N-m (2.5 kg-m, 18.0 Ib-ft) (1) (1) Steering adjuster (1) Adjuster knob (1) Grease nipple (1) Bolt (4) Bushing (2) Steering bushing (2) Sharrow drive arm (1) 10. Spring (1) 11. Pin (1) 12. Cotter pin (2) 13. Reverse lock arm ( 1 ) 14. PORT spring ( 1) 15. STBD spring (1) 16. Bolt (2) 17. Washer (2) 18. (1) 19. Steering bracket cover ( 1 ) 20. Bolt (2) 21. Upper mount (1) 22. Lower mount (1) 23. Driveshaft housing (1) 24. Gasket (1) 25. Dowel pin (2) 26. Plug (1) 27. Gasket (1) 32. Anode (1) 33. Bolt(1) 34. Dowel pin (1)* 35. Extension case (1)* 36. Stud bolt (2)* 37. Water tube (1) 38. Grommet (1) 39. Guide plate (1) 40. Bolt(1) 41. (1) 42. (1) 43. (2) 44. Plate (2) 45. Bolt(1) 46. Nut (1) 47. Washer (1) 48. (1) 49. Bolt(1) 50. (1) 51. Nut(1) 52. Washer (1) 53. Washer (1) * : Only for transom L model
7-12 /. Water Resistant Grease. 99000-25160 : Suzuki Water Resistant Grease. : 25 N-m (2.5 kg-m, 18.0 Ib-ft) Thread Lock. 99000-32050 : Thread Lock «1342» / Water Resistant Grease. -. -. -. 99000-25160 : Suzuki Water Resistant Grease.
7-13. : 10 N-m (1.0 kg-m, 7.0 Ib-ft). : 10 N-m (1.0 kg-m, 7.0 Ib-ft) Thread Lock. 99000-32050 : Thread Lock 1342, Water Resistant Grease. 99000-25160 : Suzuki Water Resistant Grease
8-1 & 8-2 8-6 & 8-9 - 8-17
8-2 &. 1.. ( 2-6.) 2.,. :.. 3., ( L ), ( S ) 4.. 5.,. -. 6.,.
8-3 7.. 8.. :. (2- ) 9.. 10.. 11.. 12..
8-4 13.. 14.. :. 15.. 16.. 17..
8-5 1.. 2.. 3.. 09922-89810 : 4..
8-6 :,,..,,.. /.....,, -..,, -..,, -.,..,, -..,, -.
( ) ( ).,, -..,, -. Inspect the dog pin.,, -..,, -.. (L) : 46 mm : 43 mm.., -..,,.,, -.. 8-7 1.. 2. Water Resistant Grease. 3.,. 4. Water Resistant Grease. 99000-25160 : Suzuki Water Resistant Grease
8-8.,, -..,,, -. -.,,, -..,,, -..,,, -...,,, -.,,,..,,.. 5.. 6. Water Resistant Grease. 7.,. 8. Water Resistant Grease. 99000-25160 : Suzuki Water Resistant Grease.,,.
8-9 & / /,. 1. (1) 2. (1) 3. (1) 4. (1) 5. (1) 6. (1) 7. (2) S 8. (2) T 9. (2) T 10. (1) 11. (1) 12. (2) 13. (1) 14. l (1) 15. (1) 16. (1) 17. (1) 18. (1) 19. (1) 20. (1) 21. (1) 22. (1) 23. (4) 24. (4) 25. (4) 26. (1) 27. (2) 28. (1) 29. (1) 30. O- (1) 31. O- (1) 32. (1) 33. (1) N-m(1.1 kg-m, 8.0 Ib-ft) 21 l7n-m(1.7 117 N-m (1.7 kg-m, 12.5 Ib-ft) T
8-10 11 N-m (1.1 kg-m, 8.0 Ib-ft) 6. ( 1 ) 7. (2) 8. (1) 9. ( 1 ) 10. (1) 11. (1) 12. (1) 13. ( 1 ) 14. ( 1 ) 15. (1) 16. (1) 17. (1) 13. (1) 14. (1) 15. (1) 16. (1) 17. (1) 18. (1) 19. ( 1 ) 20. ( 1 ) 21. ( 1 ) 22. (1) 23. (1) 24. (1) 25. O- (1) 26. (1) 27. (2) 28. (2) 29. (1) 30. (1) 31. (1) 32. (1) 33. (1) 34. (1) 35. (1)
8-11..,.. ( 8-17.), -.. 99000-22540 : Suzuki Outboard Motor Gear Oil :.. 99000-22540 : Suzuki Outboard Motor Gear Oil / Water Resistant Grease. 99000-25160 : Suzuki Water Resistant Grease. 99000-22540 : Suzuki Outboard Motor Gear Oil
8-12 Water Resistant Grease, O- -. 9900O-25160 : Suzuki Water Resistant Grease. Thread Lock. 99000-32050 : Thread Lock 1342 : 8 N- m (0.8 kg-m, 6.0 Ib-ft),. Thread Lock. 99000-32050 : Thread Lock 1342 : 8 N-m (0.8 kgm, 6.0 Ib-ft)
F. 8-13. - - ( ) -. - - - - 99000-22540 : Suzuki Outboard Motor Gear Oil Water Resistant Grease O-. 99000-25160 : Suzuki Water Resistant Grease, Thread Lock,. 99000-32050 : Thread Lock 1342 : 8 N-m (0.8 kg-m, 6.0 Ib-ft)
8-14 -. 09950-69512 : Oil leakage tester : 1.. 2.. 3.. : 20-40 kpa (0.2-0.4 kg/cnf, 2.8-5.7 psi),. : 100 kpa (1.0 kg/cm 2, 14.2 psi) 1 1 0 kpa (1.1 kg/cm 2, 15.6 psi). 4.,, 5.. Water Resistant Grease. 99000-25160 : Suzuki Water Resistant Grease..
8-15 Water Resistant Grease. 09900-25160 : Suzuki Water Resistant Grease Silicone Seal ( - ) 09900-31120 : Suzuki Silicone Seal / : 17 N-m (1.7 kg-m, 12.5 Ib-ft) :..... ( 2-6) 99000-22540 : Suzuki Outboard Motor
8-16.. 1.. 2.. 3. ( ),. 4.. : 11 N-m (1.1 kgm, 8.0 Ib-ft) 5.,,,. 2. 1. 2. 3. 4. 5.
8-17 -,. / & / (mm) (mm) 1 1.7, 1.8, 1.9,2.0,2.1 2.0 2 0.8,0.9, 1.0, 1.1, 1.2 1.2 3 1.0 1.0 4 0.6, 0.8, 1.0 1.0 5 0.6, 0.7, 0.8, 0.9, 1.0 0.8 1 2 3 4 5
8-18 / ( ). 1.. ( ) ( ) 2.. : ( M8). ( ),, -. : 0.10-0.20 mm (0.004-0.008 in.),.,.
8-19 ( ). 1., Prussian Blue ( ) ( ). 2.,.. :. 3.. 4. 5-6. 5..
8-20... 1/3 -. 1 mm. - (1) : :.... (2) : :....
8-21 ( / ). 1.. ( 8-18 8-19) 2.. ( ) ( ) 3.. 4. 1. 1, -.,..,. : 0.20-0.40 mm : (1.0 mm),. : 1. Gear adjusting gauge. 09951-09511 : Gear adjusting gauge 2.. 3. «0». 4...,.
9-1 /, _ 9-2 9-4
9-2.,.., -.. DF4 / ( ) / ( ) ( ) / ( ) / : DF4,. : DF4,. /. /.
9-3 DF5 : Fuel hose / Protector (Fuel cock to 3-way joint) : * DF5. ( ) ( ) DF5,. : DF5. :. :.
9-4 DF4 / DF5 DI & B: BI/R: / & : -» -» : -» DF4 / DF5 ( ) / R: Y: B: W: :, &.
9-5 :,. ( ). 10N-m(1.0kg-m, 7.0lb-ft)..
SUZUKI MOTOR CORPORATION Marine & Power Products Division 1 st Ed. December, 2001 Manual No.99500-91JOO-01E Printed in Japan
SUZUKI MOTOR CORPORATION