10Ton capacity waste tyre pyrolysis plant details Basic information Input: used whole tyres, shred tyres Output: 45%-50% crude oil, 30% carbon black, 15% steel wire Heating material: coal / wood / fuel oil / natural gas Machine cover area: usually 400 square meters, 40meters length, 10meters width. Reactor material: Q345R Boiler plate Products usage Crude oil: Oil from this machine can be used as industrial fuel for burning. Carbon black: First, Carbon black from this machine is crude. You can sell it to the brick factory as internal combustion or to the factory which need it as raw materials, such as shoe, tire, cable and sealant companies. Second, could make further process, make carbon black powder into carbon black briquette, and use it for burning. Steel wire: It can be sold to the iron and steel company directly Waste gas: we have a special design could recycling it into fire furnace for burning. Working process Auto-feeder load the whole waste tires into reactor, seal the reactor and heat the reactor by burning the fuel (coal, wood, natural gas, oil) in the combustion system. There is a thermocouple installed the oil gas outlet to test the oil gas temperature, when thermocouple show 120 Celsius degree, the oil gas will come out, then go through the cooling system become oil. At same time, there are some gas (CH4, C2H6, C3H8, C4H10 and H2) cannot be cooled under normal pressure; they will be recycled back to combustion system to burn as energy. The dust and sulfur gas will be removed by the dust removing system.
After the oil gas run out, there are slag (carbon black) inside of the reactor, HUYAYIN use the automatic discharging system to remove it. Then HUAYIN use auto-feeder to remove the tire wire steel. Usually 10 tons capacity needs about 21 hours to finish the whole process. 2 hours for loading 10 tons waste tires 4 hours for preheating the reactor 12 hours for the tire become gas and cooling become oil 1 hour for cooling the reactor 1 hour for discharging the carbon black 1 hours for removing the tires steel Electric Power consumption Main engine (Gearbox for driving the reactor rotating) Auto feeder Winding engine (It is under the auto feeder, used to collecting the steel wire.) Draught fan Negative pressure device(vacuum device) Dust removing pump Condensation pump (Arrange by yourself) Power consumption 3KW 11KW 3KW 7.5KW 5.5KW 5.5KW 3KW These devices are not working at the same time, Just the main engine, draught fan and dust removing pump working from the beginning to the end. After-sale service 1. Installation and Training: Our Company will send one technician for each set of machine for guiding you installation, debug the machine and training your workers. The installation period shall be around 40 days. You should pay for round-trip tickets, food and accommodation for our technician, and also at least 50USD/Day salary. 2. Warranty: The warranty period is 1 year, excluding spare parts. The problem caused by wrong operation of workers shall not be responsible by our company. Shipment packing 40 feet flat rack container 40 feet HQ container
Here i give you a flow chart for your reference; different model will need different containers D2200*L6000 D2200*L6600 D2600*L6000 D2600*L6600 D2800*L6000 D2800*L6600 Profit analysis for India Market for your reference 2*40 feet HQ Containers 40 feet flat rack container + 40 feet HQ container Cost: Item Quantity(ton) Unit price(usd) Total Tyre 10 220 2200 Coal 0.4 100 40 Catalyst 20USD Electric 15kw*20hours=300kw 0.2 60 Salary for workers 5 Persons 5USD/Person 25 Total 2200+40+60+25+20=2345USD Profit: Item Quantity Unite price(usd) Total Crude oil 10ton*45%=4.5ton 640 2880 Carbon black 10ton*30%=3ton 20 60 Steel wire 10ton*15%=1.5ton 270 405 Total 2880+60+405=3345USD Gross profit 3345-2345=1000USD(per batch) Monthly Profit 25batches*1000USD=25000USD It means that 2-3months, you can get machine cost back. Note: 1.Oil yield rate depends on raw material, usuallly, truck tyres 45%-50%, car tyres 40%-45%, motorcycle and bicycle tyres 30%, Average will be 45%. 2. The above price is getted from our India clients, any questions contact with me. Environmental protection It will include four parts: water, slag, gas, noise Water includes two parts, cooling water and de-dusting chemical water. Cooling water, just temperature higher, no pollution. Slag, it is by-product; we can also called it carbon black. Above has mentioned the usage, please check it. Gas includes two parts, exhaust gas and smoke dust. Exhaust gas is Methane, Ethane...these kind of gas are every easy to burning, here we make a special design could recycling it into fire furnace, heating the reactor. Smoke dust, it is generated from burning coal / wood. Through de-dusting system, it could meet the emission standard of national requirement. Noise: under 75db.
Safety devices Our machine equipped with anti-clogging device, pressure gauges, alarming system, safety valves, negative pressure device (vacuum device), and oil-water separator. Usually our machine is working under normal or negative pressure. In case of congestion, cause pressure, alarming system will ring, if no response from workers, safety valve could release pressure automatically. Negative pressure device could make sure our machine working under negative pressure, more safety. Oil-water separator could avoid oil gas go back to reactor, cause explosion. Welcome to visit We have been in this field 20 years until now. Have three factories, one is working plant factory, one is manufacture factory, one is old factory where our boss ever use it make oil refining. Manufacture factory Here below is our working plant factory, welcome to visit, at that time, everything will be very clear. How we loading raw material, when oil will come out, whether make pollution... Working plant factory
National Patents for our machine and Certificates