Coordination in Collaborative Logistics

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Transcription:

Coordination in Collaborative Logistics Jean-François Audy a,d, Sophie D Amours b,d, Nadia Lehoux b,d and Mikael Rönnqvist c a Doctoral Student, Laval University, Quebec City, Canada b Professor, Laval University, Quebec City, Canada c Professor, Norwegian School of Economics and Business Administration, Bergen, Norway d FOR@C Research Consortium & CIRRELT International Workshop on Supply Chain Models for Shared Resource Management January 2-22, 200, Brussels, Belgium

Collaboration in logistics When two (or more) autonomous and self-interested business units form a coalition and exchange or share resources (including information), with the goal of making decisions or undertaking activities that will generate benefits that they cannot (or only partially) generate individually Logistics provides many opportunities for collaboration: High potential return Low risk (operational level) Different levels/dimensions of collaboration 2

Different levels of collaboration From D Amours et al. (2004) 3

Vertical: and 5 Different dimensions of collaboration Adapted from Barratt (2004) 4

Different dimension of collaboration Vertical: and 5 Horizontal: 2 and 4 Adapted from Barratt (2004) 5

Different dimension of collaboration Vertical: and 5 Horizontal: 2 and 4 Lateral/diagonal/synergistic: to 5 Adapted from Barratt (2004) 6

Coordination mechanisms Classification scheme of coordination mechanisms of manufacturing activities in distributed manufacturing system (Frayret et al., 2004): One class: coordination by plan (from March and Simon, 958) Establishment of predefined plans to coordinate a priori interdependent activities Adapted from Frayret et al. (2004)

Coordination mechanisms By addressing financial issues within these mechanisms, we tailor them to coordinate interdependent (vertical collaboration) or similar (horizontal collaboration) logistics activities Financial issues: a) How to compute the potential financial benefit b) How to share the potential financial benefit

How to compute? Optimization problems and Operations Research (OR) methods are used in several case studies involving collaboration in logistics Solution of one optimization problem Predefined plan with a cost (Min objective) or a profit (Max objective) Individual and common optimization problems Modifications could be required for common optimization problems

Wood allocation (individual optimization problem) vs. Wood exchange (common optimization problem) Individual plan Collaborative plan From Forsberg et al. (2005)

Wood allocation (individual optimization problem) vs. Wood exchange (common optimization problem) New constraints: - Limit on the total volume that can be exchange - Each company must remain the main supplier for its own mills - Exchanges are pair-wise equal (Usually) reduce the potential savings Individual plan Collaborative plan From Forsberg et al. (2005)

How to share? Different sharing approaches are used in several case studies involving collaboration in logistics Regroup in five generic coordination mechanisms

2 2 A 4 B A B 3 5 3 5 3 4 3 4 R A R B R A R B CM CM 2 CM 3 2 2 2 3 A B A B A 2 B 5 5 3 4 4 3 7 7 3 5 6 65 3 4 6 8 8 7 R A R B R A 4 R B R A 8 5 R B CM 4 CM 5 CM 5a

Coordination mechanism Three main steps: Solve optimization problem Benefit sharing with a financial flow (4) between the business units Predefined incentive rule Each business unit pays its own resource

Supply by a paper producer to a wholesaler (Lehoux et al., 2009a) -Demand of the final consumer SECOND SUPPLY SOURCE WHOLESALER FINAL CONSUMER -Demand of the wholesaler -Demand of other clients PRODUCER OTHER CLIENTS

Producer Wholesaler Producer s carriers

Producer: CPFR Best approach Coalition: CPFR Wholesaler: continuous replenishment Producer Wholesaler Producer s carriers

Producer: CPFR Best approach Coalition: CPFR Wholesaler: CPFR Producer Wholesaler Producer s carriers Predefined incentive rule: transportation savings sharing

Coordination mechanism 2 Three main steps: Solve optimization problem Benefit sharing with an economic model Transfer of money from each business unit to the planning function to each resource A R A 2 4 4 3 3 5 5 B R B

Wood exchange (Frisk et al., 2009) FlowOpt system to 8 2 3 4 5 6 7 8

Company A B Company 2 Company 2 Company 2 Company 2 Company 2 Company 2 Company 8 FlowOpt system + economic model + financial service Carriers company $/itinerary R A 2 4 4 3 3 5 5 R B $/company fix by the economic model Carriers Carriers company Carriers company Carriers company Carriers company Carriers company Carriers company company 8

Results according to different economic models (Frisk et al., 2009) Company Volume Shapley Shadow Nucleo. EPM Company 9,0 5, 4, 3,4 6,7 Company 2 9,7 9,0 2,7, 8,8 Company 3,2 3,5 4,2 4,0 8,8 Company 4 4,3 8,6 3,3 6,4 8,8 Company 5 0,2 5,7 -,8 4,8 8,8 Company 6 9,9 9,2,7 8,3 8,8 Company 7 3,2 5,8 5,6,5 8,8 Company 8 4,0 6,9 9, 4,6 8,8

Equal Profit Method (Frisk et al., 2009) ({ }) { } c i yi yi Relative savings: =. Stable allocation c( { i} ) yi. c i c i ( ) ({ }) Relative difference between two participants: Minimize difference i.e. min f y y i j s.t. f c i c j j S j N ({ }) { } ( ) y c( S), S N y j j = c( N) y y i j c i c j ({ }) { } ( )

Coordination mechanism 3 Two main steps: Solve optimization problem with respect to an additional constraint related to benefit sharing Each business unit pays its own resource

Wood exchange (Lehoux et al., 2009b) 3 companies in a case studied by Frisk et al. (2009) Common optimization problem for the wood exchange problem with new constraints related to benefit sharing Each pair of companies must have the same relative saving Each pair of companies must exchange the same volume Each company is responsible for the transportation of its supply (to its own mills and others) The improvement in each month is in the range 5-20%. The decrease caused by the new constraints is low, less than -2%.

FlowOpt system with new constraints Company Company 2 Company 3 $/itinerary Carriers company Carriers Carriers company company 3

Coordination mechanism 4 Two main steps: Solve optimization problem and benefit sharing Each business unit pays the resources according to the value fixed by the optimization problem

Carriers alliance in linear shipping (Agarwal and Ergun, 2008) Sea container carriers sharing the loading capacity of their ships Carrier Carrier 2 Containers Customers carrier Customers carrier 2

OR model $/shared loading capacity fix in the OR model Company Company 2 Boat company Boat company 2 Operating cost

Coordination mechanism 5 Three main steps: Solve optimization problem (or a relaxation) to obtain a list of collaboration opportunities For each opportunity, resource agrees or not to collaborate at a given cost Each business unit pays the resources

Backhauling with the Åkarweb system (Eriksson and Rönnqvist, 2003) Individual plan Collaborative plan

Åkarweb system $/itinerary Holmen Skog Norra Skogsägarna $/itinerary 50 carriers associated with Holmen Skog 0 carriers associated with Norra Skogsägarna $/itinerary

Conclusion Collaboration in logistics can provide financial benefit (and others) Different coordination mechanisms exist to support the collaboration 3 A R A A 2 4 B R B 5 3 5 3 A R A 2 B R B 4 3 4 CM CM 2 CM 3 2 B A 2 B 2 A 3 2 B 5 5 3 4 4 3 7 7 3 5 6 65 3 4 6 8 8 7 R A R B R A 4 R B R A 8 5 R B CM 4 CM 5 CM 5a

Acknowledgments The authors would like to acknowledge the financial support of the Natural Science and Engineering Council of Canada (NSERC) and the Norwegian School of Economics and Business Administration (NHH) as well as the private and public partners of the FORAC Research Consortium and the Forestry Research Institute of Sweden.

References Agarwal, R., Ergun, Ö., 2008. Network design and allocation mechanisms for carrier alliances in liner shipping. Under revision for Operations Research. Barratt, M., 2004. Understanding the meaning of collaboration in the supply chain. Supply Chain Management: An International Journal, 9 (), 30-42. D Amours, F., D Amours, S., Frayret, J.-M., 2004. Collaboration et outils collaboratifs pour la PME Manufacturière. CEFRIO technical report. Eriksson, J., Rönnqvist, M., 2003. Transportation and route planning: Åkarweb - a web-based planning system. In: Iwarsson Wide, M., Hallberg, I., (Eds.). 2nd Forest Engineering Conference, 2-5 May 2003, Växjö, Sweden. Uppsala: SkogForsk. 48-57. Forsberg, M., Frisk, M., Rönnqvist, M., 2005. FlowOpt: a decision support tool for strategic and tactical transportation planning in forestry. International Journal of Forest Engineering, 6 (2): 0-4. Frayret, J.-M., D'Amours, S., Montreuil, B., 2004. Co-ordination and control in distributed and agent-based manufacturing systems. Production Planning and Control, 5(): -3. Frisk, M., Jörnsten, K., Göthe-Lundgren, M., Rönnqvist, M., 2009. Cost allocation in collaborative forest transportation. Forthcoming in European Journal of Operational Research. Lehoux, N., D'Amours, S., Langevin, A., 2009a. Collaboration and decision models for a two-echelon supply chain: a case study in the pulp and paper industry. Journal of Operations and Logistics, 2(4): VII.-VII.7. Lehoux, N., Audy, J.-F., D Amours, S., Rönnqvist, M., 2009b. Issues and experiences in logistics collaboration. In: Camarinha-Matos, L., Paraskakis, I., Afsarmanesh, H., (Eds.). IFIP International Federation for Information Processing, Volume 307, Leveraging knowledge for innovation in Collaborative Networks. Springer, 69-77. March, J. G., Simon, H. A., 958. Organizations. New York: John Wiley & Sons.